Kohler WP2700, WP3000 Owner's Manual

Pressure Washer
Owner’s Manual
Manual del Propietario
WP2700 WP3000
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California
Proposition 65 Warning
The engine exhaust from this product
contains chemicals known to the state of
California to cause cancer, birth defects
or other reproductive harm.
Proposition 65 Warning
Certain components in this product and its
related accessories contain chemicals
known to the state of California to cause
cancer, birth defects or other reproductive
harm. Wash hands after handling.
California
All information, illustrations and specifi cations in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifi cations to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice.
ALL RIGHTS RESERVED:
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Westpro Power Systems, LLC.
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CONGRATULATIONS ON OWNING A WESTINGHOUSE PRESSURE WASHER
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DANGER
This manual contains important instructions for operating this pressure washer. For your safety
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For Your Records
Date of Purchase: Pressure Washer Model Number:
Purchased from Store/Dealer: Pressure Washer Serial Number:
Purchase Receipt: (retain your purchase receipt to ensure trouble-free warranty coverage)
Product Registration
To ensure trouble-free warranty coverage, it is important you register your Westinghouse pressure washer. You can register your pressure washer by either:
1. Filling in the product registration form below and mailing to:
2. Registering your product online at www.westpropower.com/register.iml
To register your pressure washer you will need to locate the following information:
and the safety of others, be sure to read this manual thoroughly before operating the pressure washer. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.
Product Registration
estpro Power Systems, LLC
W W237 N2889 Woodgate Road, Unit B Pewaukee, WI 53072
Model Number Serial Number
WP3000 23000
3000 PSI
2.4 GPM
Product Registration Form
PERSONAL INFORMATION PRESSURE WASHER INFORMATION First Name: Model Number: Last Name: Serial Number: Street Address: Date Purchased: Street Address: Purchased From: City, State, ZIP: Country: Phone Number: E-Mail:
TABLE OF CONTENTS
CONGRATULATIONS ON OWNING A WESTINGHOUSE PRESSURE WASHER ...........................................3
For Your Records ..........................................................................................................................................3
Product Registration .....................................................................................................................................3
Product Registration Form ............................................................................................................................3
SAFETY ....................................................................................................................................................................7
SAFETY DEFINITIONS ......................................................................................................................................7
SAFETY SYMBOL DEFINITIONS ......................................................................................................................7
GENERAL SAFETY RULES ...............................................................................................................................8
SAFETY LABELS AND DECALS .....................................................................................................................10
WP2700 ......................................................................................................................................................10
WP3000 ......................................................................................................................................................11
UNPACKING ...........................................................................................................................................................12
UNPACKING THE PRESSURE WASHER ........................................................................................................12
COMPONENTS ................................................................................................................................................12
ASSEMBLY .............................................................................................................................................................13
ASSEMBLY .......................................................................................................................................................13
FEATURES .............................................................................................................................................................17
GENERAL PRESSURE WASHER FEATURES ................................................................................................17
WP2700 ......................................................................................................................................................17
WP3000 ......................................................................................................................................................19
OPERATION ...........................................................................................................................................................21
BEFORE STARTING THE PRESSURE WASHER ...........................................................................................21
ADDING / CHECKING ENGINE FLUIDS AND FUEL .......................................................................................21
Checking and / or Adding Engine Oil ..........................................................................................................21
Adding Gasoline to the Fuel Tank ...............................................................................................................22
CONNECTING THE WATER SUPPLY ..............................................................................................................22
STARTING THE PRESSURE WASHER ...........................................................................................................23
STOPPING THE PRESSURE WASHER ..........................................................................................................25
Normal Operation .......................................................................................................................................25
During an Emergency .................................................................................................................................26
SELECTING NOZZLES ....................................................................................................................................26
Changing the Nozzle ..................................................................................................................................27
SPRAYING TIPS ...............................................................................................................................................27
SPRAYING SOAP .............................................................................................................................................28
RINSING ...........................................................................................................................................................28
CLEANING SOAP SIPHON HOSE ...................................................................................................................28
MAINTENANCE ......................................................................................................................................................29
MAINTENANCE ................................................................................................................................................29
Maintenance Schedule ...............................................................................................................................29
Model WP2700 ..................................................................................................................................... 30
Model WP3000 ..................................................................................................................................... 30
ENGINE OIL MAINTENANCE ..........................................................................................................................31
Engine Oil Specifi cation ..............................................................................................................................31
Checking Engine Oil ...................................................................................................................................31
Model WP2700 ..................................................................................................................................... 31
Model WP3000 ..................................................................................................................................... 31
Adding Engine Oil .......................................................................................................................................32
Changing Engine Oil ...................................................................................................................................32
Model WP2700 ..................................................................................................................................... 32
Model WP3000 ..................................................................................................................................... 33
AIR FILTER MAINTENANCE ............................................................................................................................
Model WP2700 ...........................................................................................................................................33
Model WP3000 ...........................................................................................................................................34
SPARK PLUG MAINTENANCE ........................................................................................................................35
PRESSURE WASHER COMPONENTS ...........................................................................................................36
Water Filter Screen .....................................................................................................................................36
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5
TABLE OF CONTENTS
High-Pressure Hose and Spray Gun ..........................................................................................................36
High-Pressure Hose .............................................................................................................................36
Spray Gun ............................................................................................................................................36
Soap Siphon Hose ......................................................................................................................................37
Nozzle .........................................................................................................................................................37
AFTER EACH USE ...........................................................................................................................................37
LONG-TERM STORAGE ..................................................................................................................................38
Storage Procedure for 1 – 3 Months ...........................................................................................................38
Storage Procedure for Greater Than 3 Months ..........................................................................................38
WINTER STORAGE ..........................................................................................................................................38
Remove and Install the Pump – WP2700 ...................................................................................................38
Remove and Install the Pump – WP3000 ...................................................................................................39
TROUBLESHOOTING ............................................................................................................................................40
TROUBLESHOOTING ......................................................................................................................................40
WARRANTY ............................................................................................................................................................42
WESTPRO POWER SYSTEMS “THREE YEAR” LIMITED WARRANTY .........................................................42
WESTPRO’S RESPONSIBILITY ................................................................................................................42
OWNER’S RESPONSIBILITY ....................................................................................................................42
PRODUCT WARRANTY APPLICATIONS AND PRODUCT WARRANTY PERIODS ................................42
CONSUMER APPLICATION ................................................................................................................42
COMMERCIAL APPLICATION ............................................................................................................42
EXCLUSIONS ......................................................................................................................................43
DISCLAIMER OF IMPLIED WARRANTIES ................................................................................................43
EMISSIONS CONTROL WARRANTY ....................................................................................................................44
FEDERAL AND/OR CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT ....................................44
YOUR WARRANTY RIGHTS AND OBLIGATIONS ....................................................................................44
MANUFACTURER’S WARRANTY COVERAGE: .......................................................................................44
OWNER’S WARRANTY RESPONSIBILITIES: ...........................................................................................44
DEFECTS WARRANTY REQUIREMENTS ................................................................................................44
WARRANTED PARTS: ...............................................................................................................................45
QUESTIONS: ..............................................................................................................................................46
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SAFETY
SAFETY DEFINITIONS
The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment.
This safety alert symbol appears with most safety statements. It
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Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a situation which can cause damage to the pressure washer, personal property and/or the environment, or cause the equipment to operate improperly.
means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.
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DANGER
!
WARNING
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CAUTION
NOTICE
Symbol Description
Burn Hazard
Burst/Pressure Hazard
Don’t leave tools in the area
Electrical Shock Hazard
Explosion Hazard
Fall Hazard
Fire Hazard
High-Pressure Hazard
Lifting Hazard
OTE: N Indicates a procedure, practice or condition that
should be followed in order for the pressure washer to function in the manner intended.
Pinch-Point Hazard
Read Manufacturer’s Instructions
SAFETY SYMBOL DEFINITIONS
Symbol Description
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Safety Alert Symbol
Asphyxiation Hazard
Burn Hazard (Chemical)
Read Safety Messages Before Proceeding
Wear Personal Protective Equipment (PPE)
SAFETY
GENERAL SAFETY RULES
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DANGER
NEVER operate the pressure washer
in an enclosed area. Engine exhaust
contains carbon monoxide. Only
operate the pressure washer outside
and away from windows, doors and
vents.
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WARNING
Gasoline and gasoline vapors are
extremely fl ammable and explosive
under certain conditions.
• ALWAYS refuel the pressure washer outdoors, in a well-ventilated area.
• NEVER remove the fuel cap with the engine running.
• NEVER refuel the pressure washer while the engine is running. Always turn engine off and allow the pressure washer to cool before refueling.
• Only fi ll fuel tank with gasoline.
• Keep sparks, open fl ames or other form of ignition (such as match, cigarette, static electric source) away when refueling.
• NEVER overfi ll the fuel tank. Leave room for fuel to expand. Overfi lling the fuel tank can result in a sudden overfl ow of gasoline and result in spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite. If fuel is spilled on the pressure washer, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the pressure washer.
• Wear eye protection while refueling.
• NEVER use gasoline as a cleaning agent.
• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or source of ignition.
• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.
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WARNING
This equipment produces a stream of water with enough high pressure to penetrate skin and its underlying tissues, which could result in amputation or other serious injury. Spray gun traps high-pressure water, even when engine is stopped and water is disconnected. Leaks caused by loose fi ttings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• NEVER aim spray gun at people, animals or plants. Direct spray away from self and others.
• NEVER place hands in front of nozzle.
• ALWAYS point spray gun in safe direction while spraying and when relieving retained high pressure after stopping engine.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER leave spray gun unattended while machine is running.
• NEVER secure spray gun in open position.
• DO NOT twist nozzle while spraying.
• NEVER repair a high-pressure hose. ALWAYS replace it.
• NEVER repair leaking connections with sealant of any kind. ALWAYS use factory-recommended repair parts.
• NEVER hold onto the hose or fi ttings during operation.
• DO NOT allow high-pressure hose to contact muffl er or other extremely hot surfaces.
• ALWAYS be certain spray gun, nozzles and hoses are correctly attached and in working order.
• NEVER use spray gun if trigger lock is not in working order.
• ALWAYS use spray gun, hoses and connections rated for pressure higher than your pressure washer’s psi.
• NEVER attach or remove spray gun, nozzles or hoses while system is pressurized.
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SAFETY
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WARNING
• NEVER modify spray equipment.
• ALWAYS wear protective clothing to protect eyes and skin from contact with sprayed materials.
NEVER aim spray in the direction of power source. Contact with power source can cause electric shock or burn.
Unexpected kickback while spraying can cause you to fall.
• Use of pressure washer can create slippery surfaces and puddles. The operating area of this equipment should have adequate drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if necessary to use the pressure washer from a ladder, scaffolding or any other similar location.
• Use both hands to fi rmly gasp the spray gun while in use to avoid injury from high-pressure kickback.
NEVER use acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of fl ammable solvent with this equipment. Only use detergents, cleaners and degreasers recommended for use in this pressure washer.
ALWAYS wear chemical splash safety goggles that comply with ANSI Z87.1 when operating or in the vicinity of this equipment.
ALWAYS remove any tools or other service equipment used during maintenance from the pressure washer before operating.
NOTICE
NEVER operate pressure washer with damaged or missing parts.
NEVER modify any feature or component of pressure washer.
NEVER spray at glass when using the high-pressure nozzle (red). High-pressure spray may damage fragile items including glass.
DO NOT exceed rated pressure when operating pressure washer.
NEVER move pressure washer by pulling on any hoses. Always use handle to move pressure washer.
Check components for ice forming on components when operating in cold weather.
Remove the protective shipping caps from the pump’s water inlet and outlet.
Be sure the water supply is connected and turned on before starting the engine. Damage to the pump could occur and will void the warranty.
Water supply must deliver a minimum of 3.8 gal (14.3 L) per minute and at least 30 psi (2 bar). Do not siphon standing water for the water supply. Water temperature must not exceed 100°F (37.7°C).
DO NOT install a one-way valve, vacuum breaker or check valve at the pump’s water inlet. Installing one of these devices at the pump’s water inlet could cause damage to the pump and will void the warranty. Allow at least 10 feet (3 m) of unrestricted hose length between the pump’s water inlet and a one-way valve, vacuum breaker or check valve.
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SAFETY
SAFETY LABELS AND DECALS
WP2700
10
3400
Figure 1
WP3000
SAFETY
TWO placed on
back side of
handle
11
3400
Figure 2
UNPACKING
UNPACKING THE PRESSURE WASHER
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CAUTION
Always have assistance when lifting the pressure washer. The pressure washer is heavy; lifting it could cause bodily harm.
Avoid cutting on or near staples to prevent personal injury.
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Tthe following tools are required:
x Box cutter or similar device x 10 mm wrench
1. Carefully cut the packing tape on top of the carton. Fold back top fl aps to reveal the owner’s manual.
2.
Remove owner’s manual and save it for reference.
3. Carefully cut two sides of the carton to remove the
pressure washer.
COMPONENTS
Verify the contents against the list below. If any parts are missing, please locate an authorized Westinghouse dealer at www.westpropower.com or call 1-855-WHHELP1 (1-855-944-3571).
1
2
3
1
8
Figure 4 – Hardware
1 - Hose Bracket
Nuts M6 (2)
2 - Wheel Axle Pin
16 mm x 105 mm (2)
3 - Spray Gun
Bracket
4 - Spray Gun
Bracket Nuts M6 (2)
5 - Spare Parts:
High-Pressure Hose O-Rings (2) Inlet Screens (2)
2
4
7
9
10
6 - Wheel Axle Lock
7 - Wheel Axle
8 - Hose Bracket 9 - Front Support –
10 - Front Support
6
Pin (2)
Washer (2)
WP3000 only
Nuts M6 (2) – WP3000 only
3
5
5
Figure 3 – Unpacking
1 - Spray Wand (1) 2 - High-Pressure
Hose (1)
3 - Wheels (2)
OTE: N A 0.6-liter bottle of SAE 10W30 oil is also
included. Soap reservoir is not included.
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4
4 - Soap Hose (1) 5 - Spray Gun (1)
ASSEMBLY
ASSEMBLY
Before assembling the pressure washer, review Safety on page 7 and the following safety messages.
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CAUTION
Never lift the pressure washer without assistance. The pressure washer is heavy and lifting without assistance could result in personal injury.
Never use the handles as a lifting point
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Assembling the pressure washer will require tipping the unit. Make sure all engine oil and fuel are drained from the unit prior to assembling.
Once assembled, the wheels are not intended for on-road use. The wheels are designed for use on this pressure washer only.
Never tip the pressure washer after it has been fully assembled and fi lled with oil and fuel.
to support the entire weight of the pressure washer. Only use the handles to move the pressure washer by lifting the handles and using the wheels to move the pressure washer.
Use caution when collapsing the handles. Hands and fi ngers could get caught and pinched.
NOTICE
2. Push the lock pin in and raise the handle (see Figure 5).
Figure 5 – Raising Handle
3. Be sure the handle is locked in position with the pin protruding through handle hinge (see Figure 6).
1. Place pressure washer on a fl at surface.
Figure 6 – Raising Handle
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ASSEMBLY
4. Slide the wheel axle washer onto the wheel axle pin (see Figure 7).
1
2
Figure 7 – Installing Wheel
1 - Wheel Axle
Washer
5. Install the pin into the wheel assembly.
6. Locate the wheel axle mounting holes (see Figure
8). Install the pin through the axle mounting holes.
Axle Washer
2 - Wheel Axle Pin
7. Secure the wheel axle pin in position with the wheel axle lock pin (see Figure 9).
Figure 9 – Installing Wheel Axle Lock Pin
8. WP3000 only – Install the front support using the two front support nuts (M6). Tighten the nuts securely (see Figure 10).
Figure 8 – Wheel Axle Mounting Holes
2
1
Figure 10 – Installing Front Support
1 - Front Support 2 - Front Support
Nuts (M6)
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ASSEMBLY
9. Install the spray gun bracket using the two spray gun bracket nuts (M6). Tighten the nuts securely (see Figure 11).
4
2
1
3
Figure 11 – Installing Spray Gun Bracket and Hose
Bracket
1 - Spray Gun
Bracket
2 - Spray Gun
Bracket Nuts (M6)
10. Install the hose bracket using the two hose bracket nuts (M6). Tighten the nuts securely (see Figure
11).
11. Connect the wand to the spray gun and turn the
tting counterclockwise to tighten (see Figure 12).
fi Do not overtighten. The fi tting only needs to be hand-tight.
3 - Hose Bracket 4 - Hose Bracket
Nuts (M6)
12. Inspect the O-rings on both sides of the high­pressure hose
Figure 13).
Figure 13 – High-Pressure Hose O-Rings
13. Connect the high-pressure hose to the pump and tighten the hose fi tting (see Figure 14 and Figure
15). Do not overtighten. The fi tting only needs to be hand-tight.
. Moisten the O-rings with water (see
1
2
1 2
Figure 14 – Installing High-Pressure Hose – WP2700
1 - Soap Hose 2 - Hose Fitting
Figure 12 – Connecting Spray Wand
1 - Fitting 2 - Spray Wand
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