Kohler Salute Installation And User Manual

KOHLER SALUTE
THERMOSTATIC MIXER
Installation and User Guide
These instructions must be left with the user.
1
CONTENTS
Introduction .............................................................................................3
Patents and Design Registration ..........................................................3
Safety : Warnings ....................................................................................3
Pack Contents .........................................................................................4
Dimensions ..............................................................................................5
Specications ..........................................................................................5
Pressures .............................................................................................5
Temperatures .......................................................................................5
Thermostatic Shut-down ......................................................................6
Flow Rates ...........................................................................................6
Connections .........................................................................................6
Installation Requirements ......................................................................7
Installation ...............................................................................................9
General ................................................................................................. 9
1. Rear Entry Supplies (rising or falling concealed pipework) ............ 10
2. Rising or Falling Supplies ...............................................................12
Reversed Inlet Supplies ........................................................................ 14
Commissioning .....................................................................................15
Maximum Temperature Setting ..........................................................15
Operation ...............................................................................................16
Fault Diagnosis ......................................................................................17
Maintenance ...........................................................................................18
General ............................................................................................... 18
Inlet Filters ..........................................................................................19
Type 2 Valves .........................................................................................21
Spare Parts ............................................................................................22
If you experience any difculty with the installation or operation of your new
Thermostatic Mixer, please refer to ‘Fault Diagnosis’, before contacting Kohler Mira Ltd. Our telephone and fax numbers can be found on the back cover of this guide.
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INTRODUCTION
Thank you for purchasing a quality Kohler product. To enjoy the full potential of your new product, please take time to read this guide thoroughly, having done so, keep it handy for future reference.
The Kohler Salute Thermostatic Mixer is a Thermostatic Shower Control with a Single Sequential Knob for on/off and temperature control. It has been designed to compliment the Kohler Salute Brassware range.
The Thermostatic Mixer incorporates a Wax Capsule Temperature Sensing Unit. This provides an almost immediate response to changes in pressures or temperature of the incoming water supplies to maintain the selected temperature. An adjustable Maximum Temperature Stop is provided which limits the temperature to the desired
level. Inlet Filters are tted to protect the Thermostatic Cartridge.
The Kohler Salute Thermostatic Mixer is an exposed Shower Control for connection to wall mounted or rear entry pipework at centres of 153 mm.
This product has been certied as a Type 2 valve under the BUILDCERT TMV2 scheme. This product also complies with the Water Supply (water ttings) Regulations
1999.
Patents and Design Registration
Design Registration: 000555768-0004, 000555768-0005
Patents: GB: 2 291 693, 2 392 225, 2 421 297
Germany: 695 13 455.8 France: 0 694 721 (E)
Patent Applications: Euro: 1 672 257, 03254070.0
USA: 2006-0124758-A1, 10/607 025
SAFETY : WARNINGS
This Kohler Salute Thermostatic Mixer is precision engineered and should give continued safe and controlled performance, provided:
1. It is installed, commissioned, operated and maintained in accordance with manufacturers recommendations.
2. Periodic attention is given, when necessary, to maintain the product in good functional order.
3
PACK CONTENTS
Tick the appropriate boxes to familiarize yourself with the part names and to
conrm that the parts are included.
1 x Kohler Salute Thermostatic Mixer
2 x Wall Plugs
Documentation
1 x Installation Template
2 x Concealing
Plates
2 x Compression
Nuts
2 x Olives
2 x No 8 x 1 ¼”
Securing Screws
1 x 2.5 mm
Hexagon Key
1 x ‘O’ Key
1 x 12 L/Min
Flow Regulator
4
DIMENSIONS
200 mm 117 mm
35 mm153 mm (Pipe Centres)
SPECIFICATIONS
For Type 2 Valves, the supply conditions specied in section: ‘Type 2 Valves ­Application’ take precedence over the operating parameters which follow.
Pressures
Maximum Static Pressure: 10 Bar. Minimum Maintained Pressure (Gas Water Heater): 1.0 Bar. (for optimum performance supplies should be nominally equal). Minimum Maintained Pressure (Gravity System): 0.1 Bar. (0.1 bar = 1 Metre head from base of cold tank to the outlet of the
shower handset).
Maximum Maintained Pressure: 5 Bar.
Temperatures
Factory Pre-set (Blend) Shower: 43°C. Optimum Thermostatic Control Range: 35°C - 45°C. (Achieved with supplies of 15°C cold, 65°C hot and nominally equal
pressures).
Maximum Hot Supply: 85°C. Recommended Hot Supply: 60°C - 65°C. Minimum Differential between Hot Supply and Outlet Temperature: 10°C. Cold Water Range: 5°C - 25°C.
5
Thermostatic Shut-down
Thermostat will shut off Hot Supply Within 2 Seconds if Cold Supply Fails. (Achieved only if the hot supply temperature is greater than 10°C above the set
blend temperature).
Flow Rates
Typical Flow Rates (Valve Only)
Low Pressure - No Flow Regulator Fitted High Pressure - 12 L/Min Flow Regulator Fitted
35
30
25
20
15
10
Flow Rate (L/Min)
5
0
0
1.0 2.0 3.0 4.0 5.0
Pressure Loss (bar)
Connections
Standard connections are: Hot-Left, Cold-Right, Bottom-Outlet. If reversed inlets are required refer to section: ‘Reversed Inlet Supplies’.
Inlets: 15 mm Compression. Outlet: ½” BSP.
6
INSTALLATION REQUIREMENTS
Key to Symbols
Float Valve
Isolating Valve
Thermostatic Mixer
Overow Indicator
Pressure Reducing Valve
Twin Impeller Pump
Single Impeller Pump
Tempering Valve
Mini Expansion Vessel
The Kohler Salute Thermostatic Mixer is compatible with the following systems:
Gravity fed system
The Thermostatic Mixer MUST be fed from a cold water cistern and hot water cylinder providing nominally equal pressure.
Gas heated system
The Thermostatic Mixer MUST be installed with a gas water heater or combination boiler of a fully modulating design.
No te! We rec ommend the use of a 12 L/Min Outlet Flow Regulator (supplied). However, it is possible following the installation of the Flow Regulator that the
ow rate is reduced too much for the boiler to ignite. If this is the case remove the ow
regulator.
7
Unvented mains pressure system
The Thermostatic Mixer can be installed with a unvented, stored ho t wa t e r cylinder.
Note! We recommend the use of a 12 L/Min Outlet Flow Regulator (supplied).
Mains pressurised instantaneous hot water system (thermal store)
The Thermostatic Mixer can be installed with systems of this type with balanced pressures.
Note! We recommend the use of a 12 L/Min Outlet Flow Regulator (supplied).
Pumped system
The Thermostatic Mixer can be installed with an inlet pump (twin impeller). The pump
must be installed on the oor next to the hot
water cylinder. Note! We recommend the use of a 12 L/Min Outlet Flow Regulator (supplied).
30°-60°
Air Separation
8
90°
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