Kohler Precedence K-1355-H1, Precedence K-1356-H1 Installation Instructions Manual

Precedence Bath Whirlpools: K-1355-H1
K-1356-H1
114189-2-CA (9608)
Copyright 1996 Kohler Co.
IMPORTANT SAFETY INSTRUCTIONS
SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
WARNING: When using this unit, always follow basic precautions, including the following:
WARNING: RISK OF ELECTRICAL SHOCK.
The unit must be connected only to a circuit that is protected by a Ground-Fault Circuit-Interrupter (GFCI). Such a GFCI should be provided by the installer
and should be tested on a routine basis. To test the GFCI, press the test button. The GFCI should interrupt power. Press the reset button. Power should be restored. If the GFCI fails to operate in this manner, there is a ground current flowing or the GFCI is defective. The possibility of an electric shock may exist. DO NOT use this unit. Disconnect the unit and have the problem corrected by a qualified licensed electrician.
DANGER: RISK OF INJURY.
Hot whirlpool baths can put certain stresses on the body , as do any hot bath, shower, sauna, or steam bath.
Prolonged immersions in hot water may induce hyperthermia. Hyperthermia occurs when the internal
temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of hyperthermia include an increase in the internal body temperature, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include: (1) failure to perceive heat, (2) failure to recognize the need to exit the bath, (3) unawareness of impending hazard, (4) fetal damage in pregnant women, (5) physical inability to exit the bath, and (6) unconsciousness resulting in the danger of drowning. Warning: The use of alcohol, drugs, or other medication can greatly increase the risk of fatal hyperthermia.
Grounding is required. The unit should be installed and grounded by a qualified service representative.
A pressure wire connector is provided on the pump to permit connection of a solid copper bonding conductor between this unit and all other electrical equipment and exposed metal in the vicinity, as needed to comply with local requirements.
DO NOT operate this unit without the guard on the suction fitting.
Never drop or insert any object into any opening. Use this unit only for its intended use as denoted in this
manual. DO NOT use attachments not recommended by the Kohler Co.
Install to permit access for servicing.
DANGER: RISK OF INJURY. To reduce the risk of injury, do not permit children to use this unit unless they are closely supervised at all times.
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Kohler Co., Kohler WI
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS 2. . . . . . . .
INTRODUCTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROUGHING-IN: K-1355-H1, K-1356-H1 4. . . . . . . . .
Ordering Information 4. . . . . . . . . . . . . . . . . . . . . . .
Required Electrical Service 4. . . . . . . . . . . . . . . . . .
Product Information 4. . . . . . . . . . . . . . . . . . . . . . . .
Installation Notes 4. . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCT NOTICES 5. . . . . . . . . . . . . . . . . . . . . . . . .
Installer Hazard Notification 5. . . . . . . . . . . . . . . . .
Factory-Assembled Features 5. . . . . . . . . . . . . . . .
PRODUCT REQUIREMENTS 5. . . . . . . . . . . . . . . . .
Summary of Key Requirements 5. . . . . . . . . . . . . .
Plumbing Specifications 5. . . . . . . . . . . . . . . . . . . . .
Product Inspection 5. . . . . . . . . . . . . . . . . . . . . . . . .
Connections and Service Access 5. . . . . . . . . . . . .
Electrical Requirements 5. . . . . . . . . . . . . . . . . . . . .
INSTALLATION REQUIREMENTS 6. . . . . . . . . . . . .
Tools Required 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials Required 6. . . . . . . . . . . . . . . . . . . . . . . . .
Clearance Requirements 6. . . . . . . . . . . . . . . . . . . .
New Or Replacement Installation Requirements 6
SITE REQUIREMENTS 6. . . . . . . . . . . . . . . . . . . . . . .
Old Bath Removal 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Subfloor Preparation 6. . . . . . . . . . . . . . . . . . . . . . . .
Remove Aprons and Inspect Unit 7. . . . . . . . . . . . .
Stud Pocket Preparation 7. . . . . . . . . . . . . . . . . . . .
Plumbing Preparation 7. . . . . . . . . . . . . . . . . . . . . . .
BEFORE INSTALLING UNIT 8. . . . . . . . . . . . . . . . . .
Recommended Installation 8. . . . . . . . . . . . . . . . . .
Partially Install Bath Drain 8. . . . . . . . . . . . . . . . . . .
Protect Whirlpool Unit 8. . . . . . . . . . . . . . . . . . . . . .
INSTALL WHIRLPOOL 8. . . . . . . . . . . . . . . . . . . . . . .
Whirlpool Set-In 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
To Adjust Level 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect Drain 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secure Whirlpool 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Banding Strap Cut 9. . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION 10. . . . . . . . . . . . . . . . . . . .
ELECTRICAL CONNECTIONS 10. . . . . . . . . . . . . . . .
Identify Electrical Requirements 10. . . . . . . . . . . . . .
Field Wiring Compartment – -H1 Models 10. . . . . .
Connect Compressor Box – -H1 Models 11. . . . . . .
INSTALL WHIRLPOOL TRIM KIT 11. . . . . . . . . . . . . .
TEST DOOR SYSTEM 12. . . . . . . . . . . . . . . . . . . . . . .
Operating Sequence 12. . . . . . . . . . . . . . . . . . . . . . . .
Troubleshoot Door System 12. . . . . . . . . . . . . . . . . .
WATER TEST WHIRLPOOL & ELECTRONICS 13. .
INSTALL APRONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALL FINISH WALL 14. . . . . . . . . . . . . . . . . . . . . . .
INSTALL KICK STRIP 14. . . . . . . . . . . . . . . . . . . . . . . .
CLEAN-UP AFTER INSTALLATION 15. . . . . . . . . . . .
CONFIRM PROPER OPERATION 15. . . . . . . . . . . . .
Start-Up Whirlpool 15. . . . . . . . . . . . . . . . . . . . . . . . .
Operating Sequence 16. . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING PROCEDURES 17. . . . . . . . .
Flexjet Installation 17. . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshoot Whirlpool System 18. . . . . . . . . . . . . .
INTRODUCTION
Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions.
The variety of installations possible with this bath may require framing procedures other than those described in this manual.
Identify and record the model and serial numbers below (found at the pump end of the bath): Model No. Serial No. Date of Manufacture
All information in this manual is based upon the latest product information available at the time of publication. Kohler Co. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice.
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1. ROUGHING-IN: K-1355-H1, K-1356-H1
A. ORDERING INFORMA TION
Applicable product: Left outlet K-1355-H1 not shown Right outlet K-1356-H1 shown Accessories/hardware:
Jet trim kit K-9695 required Drain K-7167 recommended
Wall-mount grab bars, anti-scald faucet, and high-flow bath filler are recommended for maximum accessibility.
B. REQUIRED ELECTRICAL SERVICE
Dedicated branch circuit required, protected with Class A Ground-Fault Circuit-Interrupter (GFCI):
Pump/control 120 V, 20 A, 60 Hz
ROUGHING-IN NOTES
Fixture dimensions are nominal and conform to tolerances in ANSI Standard Z124.1.
No change in measurements if connected with drain illus­trated.
Minimum access: Pump/control 30” W x 15” H panel required
C. PRODUCT INFORMA TION
Fixture*: basin area top area weight Bathing well 43” x 20” 52” x 25” 188 lbs.
water depth capacity To overflow 19-1/4” 80 gals. * Approximate measurements for comparison only.
Pump: HP V Hz A 1-speed 2 120 60 18.5
Included Components: Apron factory installed
D. INST ALLATION NOTES
Read the entire installation instruction before beginning the installation.
Finished floor thickness 1/2” max. above bottom of pump base pan. For thicker flooring, provide additional subflooring under the bath.
PUMP
25-1/2”
23-1/8”
32”
1.25>132
114189-2-CA (9608)
2” I.P.S.
2” O.D.
AIR COMPRESSOR
1-1/2” PUMP ACCESS
SHOWN WITH APRON REMOVED
4
3/4”
24”
AIR COMPRESSOR
8-1/2”
60”
5/8”
20-1/2”
DOOR
OPENING
Kohler Co., Kohler WI
37-3/4”
2-1/2”
3-1/2” 3”
2. PRODUCT NOTICES
A. INSTALLER HAZARD NOTIFICA TION
DANGER: Risk of fire, electric shock, or injury to persons. Read important safety instructions on
inside front cover of these instructions. WARNING: Risk of electrical shock. A licensed
electrician should make all electrical connections. WARNING: Risk of electrical shock. Connect
only to a circuit protected by a Ground-Fault Circuit-Interrupter (GFCI).
WARNING: Risk of electrical shock. Disconnect power before servicing.
WARNING: Risk of injury or property damage.
Please read all instructions thoroughly before beginning installation, including the following Product Requirements.
NOTICE: Follow all local plumbing and electrical codes.
3. PRODUCT REQUIREMENTS
A. SUMMAR Y OF KEY REQUIREMENTS
Install unit to a level subfloor.Provide properly dimensioned framing.Recess installation is recommended.
B. F ACTORY -ASSEMBLED FEATURES
K-1355-H1, K-1356-H1: Factory installed components
include pump with integral heater , control, variable flow valve, and switch. No installation is needed.
The whirlpool pump and piping are factory-assembled.
WARNING: Unauthorized modification may cause unsafe operation and poor performance of the whirlpool. Do not relocate the whirlpool
pump, or make other modifications to the whirlpool system, as this could adversely affect the performance and safe operation of the whirlpool. Kohler Co. shall not be liable under its warranty or otherwise for personal injury or damage caused by any such unauthorized modification.
B. PLUMBING SPECIFICA TIONS
Confirm adequate support for the faucet; large faucets that may be inadvertently used as a means of support are not appropriate or safe for this installation.
C. PRODUCT INSPECTION
Carefully uncrate and inspect your product for damage.
Do not remove the spacer bar until the unit is secured to the stud pocket.
Return whirlpool to carton during construction to prevent damage.
NOTICE: Make sure both union connections to the pump are securely tightened.
E. ELECTRICAL REQUIREMENTS
The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects against line-to-ground shock hazard. Use a 120 V, 20 A, 60 Hz dedicated service for the whirlpool.
D. CONNECTIONS AND SERVICE ACCESS
Before installation, ensure proper access to the final connections.
NOTICE: Provide unrestricted service access to the pump and controls. Removable front apron provides
access to the pump and controls.
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114189-2-CA (9608)
4. INSTALLA TION REQUIREMENTS
A. TOOLS REQUIRED
Conventional woodworking toolsArc pliers or 14” pipe wrenchRuleLevelSafety shoesSafety glassesSquareScrewdriverPliersUtility knifeTin snips
C. CLEARANCE REQUIREMENTS
Check the roughing-in and room dimensions to provide adequate available space for the bath unit.
B. MA TERIALS REQUIRED
Plumbers puttyWall coverings, as necessarySilicone sealantConstruction adhesive (optional)2x4’sDrop clothNails
D. NEW OR REPLACEMENT INSTALLA TION
REQUIREMENTS
This whirlpool can be installed in new or existing bathrooms.
For new installations: Position the plumbing according to the roughing-in on Page 4. Cap the supplies, and check for leaks.
5. SITE REQUIREMENTS
A. OLD BA TH REMOVAL
Disconnect the drain at the trap. Remove the old wall material. Slip boards under the old bath feet to protect the floor and slide the old bath out of the recess as illustrated.
B. SUBFLOOR PREP ARA TION
Check the flooring under the bath, and make repairs as needed. Make sure the subfloor is level.
For replacement installations: Remove the old bath. Remove the old wall material, and remove any old floor covering from the area. Remove any old plumbing that does not conform to roughing-in requirements.
Old Bath
Floor Protection Boards
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