Kohler KOH21079 Installation & Assembly

Download

Page 1

Installation Guide

Bypass Shower and Bath Doors

K-706007, K-706016, K-706017, K-706018, K-706019

Bypass Shower DoorsBypass Bath Doors

USA/Canada: 1-800-4KOHLER Mexico: 001-800-456-4537 www.kohler.com

Required Tools

Parts Identification

1198346**

Skin Pack

Outside Roller Inside Roller Roller Cap Roller PlugClipScrew

1185731**

Bubble Pack

Anchor Bumper

1206630** (1/4" Center Guide) 1206631** (3/8" Center Guide)

Skin Pack

Screw

#10-24 x 1-1/4"

Screw

#8-18 x 1-1/2"

#10-24 x 1-3/8"

Screw

#8-18 x 3"

Screw

#10-16 x 1-1/2"

Screw

#8-18 x 3/8"

*Call Customer Care Center to order replacement parts.

**Finish/color code must be specified when ordering.

Retain this document for future servicing.

Record model number from box for reference.

Model Number:______________

#6-20 x 1/4"

1049033-D

Screw

1197566-01**

Retainer

Cleat

Screw

#6-20 x 1/4"

1049043-D

Screw

Wall Jamb

Cap

1181060**

Wall Jamb Cap

Center

Guide

1077762

Anchor

1048208-C 1048208-W

Screw

(#8-18 x 1-1/2") (#8-18 x 3")

1208955**

Clip

1198328-A 1198328-B

Screw

(#10-24 x 1-1/4") (#10-24 x 1-3/8")

1197564-01** [60" (1524 mm)] 1197564-02** [48" (1219 mm)]

Header

1187908**

Roller Cap

#8-18 x 3/8"

1042520-F

Screw

1186360**

Bumper Cover

1188940-01**

Cleat

1185260

Inside Roller

1/8"

Tin Snips

100% Silicone Sealant Masking Tape

5/16" Masonry Bit for Tile

9/64"

5/32"

5/16"

#10-16 x 1-1/2"

1182686-01** [58" (1473 mm)] 1182686-02** [70" (1778 mm)] 1182686-03** [56" (1422 mm)] 1182686-04** [78" (1981 mm)]

Wall Jamb

1195781**

Roller Plug

1183338-01** [58" (1473 mm)] 1183338-02** [78-1/4" (1988 mm)]

Seal

Outside Door Panel*

1198345

Outside Roller

1187908**

Roller Cap

1198136-01** 1198136-02**

Towel Bar

[18" (457 mm)] [24" (610 mm)]

1185293** (1/4") 1185349** (3/8")

Center Guide

Inside Door Panel*

1187796**

Handles with Templates

32 Teeth Per Inch Blade

CAUTION: Risk of injury. Do not attempt to cut tempered glass.

IMPORTANT! Do not cut the header the same length as the threshold.

IMPORTANT! Walls must be within 3/8" (10 mm) of plumb. This unit will not function properly if the walls are more than 3/8" (10 mm) out of plumb.

Cover the drain with tape to avoid loss of small parts.

Follow the silicone sealant manufacturer's instructions for application and curing time.

Miter Box

Measure distance "A." Subtract 1/4" (6 mm) from "A"

and cut the threshold.

Position the threshold at least 2-1/2" (64 mm) from the

inside ledge. Ensure parallel on the ledge and centered between the walls. File the ends to match radius corners.

Apply 100% silicone sealant to the bottom of the

threshold. Tape in place toward the front of the ledge.

1179922-01** [60" (1524 mm)] 1179922-02** [48" (1219 mm)] 1179922-03** [40-7/8" (1038 mm)]

Threshold

Mark the center of the threshold. Apply 100% silicone

sealant to the bottom of the guide. Align and rotate the guide down on the center mark. Tape in place.

Important! The threshold and wall jamb must be

plumb with the ledge and wall. Position the wall jamb over the threshold. Trim and file the ends to match radius corners.

Cut Line

Position the wall jambs over the threshold. Plumb and

tape in place.

1/4" (6 mm)

"A" Mark

2-1/2" (64 mm)

Mark 1" (25 mm) down inside each wall jamb. Remove

the wall jambs.

1" (25 mm)

Drill a 9/64" hole and install the wall jamb screw,

leaving 1/8" (6 mm) out.

#10-16 x 1-1/2"

1/8" (3 mm)

Slide the wall jamb up over the screw, then down onto

the threshold. Important! The jamb must be tight against the wall. Adjust the screw as needed.

1218906-2-A

Page 2

Align a cleat with the top of the jamb and mark two

holes diagonally.

Drill 5/16” holes at the two diagonal cleat marks. Insert

11 12

anchors.

Important! The cleat must be level and plumb with the wall jamb. Align the cleat with the wall jamb and secure

with two screws.

#8-18 x 1-1/2" #8-18 x 3" (for wall units)

Measure distance "B" between the cleat legs.

Important! Do not cut the header too short. Add 1" (25

mm) to "B" and cut the header and retainer.

HeaderRetainer

1" (25 mm)

Rotate the header in place and secure to each cleat with

two self-drilling screws.

#8-18 x 3/8"

Inside panel: install the inside rollers and screws in the

upper holes.

(#10-24 x 1-1/4") (#10-24 x 1-3/8")

Label on this Side of Glass

5-1/2" (140 mm)

Outside panel: install an outside roller, clip, and screw

in each upper hole. Ensure the clip is vertical.

(#10-24 x 1-1/4") (#10-24 x 1-3/8")

Install vertically.

3-1/8" (79 mm)

With help, lift the inside panel over the guide and into

the track. Ensure the rollers operate smoothly. Refer to the Troubleshooting table as needed.

"B" Mark

With help, lift the outside panel onto the track and over

the guide. Ensure the rollers operate smoothly. Refer to the Troubleshooting table as needed.

Cut Line

Important! Position the screws at the dimensions shown. Drill 5/32" holes into the retainer. Slide the

retainer between the panels. Secure to the header with six screws.

12" (305 mm)

#6-20 x 1/4"

6" (152 mm)

1-1/2" (13 mm)

Inside Panel

Apply 100% silicone sealant to the back of the bumper.

Open the bumper and install over the cleat. Press tight to engage the tabs.

Label on this Side of Glass

Towel bar models: assemble the towel bars with a

2220

spacer on each side of the door panel. Position the pins with the notches down. Use a hex wrench to tighten the screws.

Outside Panel

Spacers

Notch

Handle models: mark distance "C" on the glass. Use

alcohol wipes to clean the glass at the handle installation location. Ensure the inside panel is closest to the showerhead.

Bath: C = 21" (533 mm)

Shower: C = 37-1/2" (953 mm)

Handle models (continued): align the top of the

template with the mark. Remove the adhesive backing and align the handle with the template.

Snap a cap on each of the four rollers. Install two roller plugs on the outside panel rollers, with the slots down.

Slot

TROUBLESHOOTING

Symptom: Alignment

1. The top of the door panel is tilted away from the wall.

2. The bottom of the door panel is tilted away from the wall.

3. The door panel does not touch the bumper.

Symptom: Water Leaks

1. Water leaks betwen panels

2. Water leaks between the wall jamb and the door panel.

3. Water leaks under the threshold.

4. Water leaks around the wall jamb area.

Symptom: Operation (open/close)

1. The inside and/or outside panel is difficult to move.

2. Rubbing noise during panel movement.

Trim the wipe seal to the height of the wall jamb.

Recommended Action

A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam. See steps 16, 17, and 24.

A. Determine whether door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.

Recommended Action

A. When showering, make sure the inside panel is against the showerhead wall.

A. Adjust the door panel to line up with the wall jamb.

A. Check for proper silicone sealant application. See step 29. Apply more silicone sealant in the leak location.

A. The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts. Seal as directed to ensure proper watertight seal. See step 29.

Recommended Action

A. Ensure a gap exists between the guide and the door panel. If no gap exists, lower the rollers.

B. Ensure the panel is properly engaged over the bottom track. See step 19.

C. Ensure the rollers are properly installed. See steps 16 and 17.

D. Clean any debris in the header tracks.

A. Ensure the clips are straight and not rubbing on the header. See step 17.

B. Ensure the roller screws are completely tightened. See step 17.

C. Ensure retainer is securely attached. See step 20.

Remove the adhesive backing from the seal. On the side

closest to the showerhead, attach the seal to the shower side of the wall jamb.

Apply a small bead of 100% silicone sealant to the

2825

underside of the wall jamb cap. Press the cap onto the wall jamb.

ONE-YEAR LIMITED WARRANTY

KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the

exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.

This is Kohler Co.'s exclusive written warranty.

Apply 100% silicone sealant along the wall jambs inside

and outside the shower, and apply along the threshold outside the shower.

1218906-2-A

Kohler KOH21079 Installation & Assembly

Specifications and Main Features

Frequently Asked Questions

User Manual