Kohler KOH1640 Installation Guide

Installation Guide
Remote Installation Kit
K-1446
M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de M corresponden a México (Ej. K-12345M) Français, page “Français-1” Español, página “Español-1”
Important Information
DANGER: Risk of electric shock. Connect only to circuits protected by a Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD).
WARNING: When using electrical products, basic precautions should always be followed, including the following:
WARNING: Risk of electric shock. A licensed electrician should make all electrical connections.
WARNING: Risk of electric shock. Disconnect power before servicing.
WARNING: Risk of injury or property damage. Please read all instructions thoroughly before
beginning installation, including the following requirements.
NOTICE: Follow all local plumbing and electrical codes.
Building materials and wiring should be routed away from the blower body and other heat-producing components of the unit.
Install to permit access for servicing.
Product Information
Electrical Requirements
The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). The GFCI or RCD protect against line-to-ground shock hazard. Use a 120V, 15 A, 50/60 Hz dedicated
service for the bath with airjets.
An equipment grounding terminal is provided in the field wiring compartment. To reduce the risk of electrical shock, this terminal must be connected to the grounding means provided in the electric supply panel with a conductor equivalent in size to the circuit conductors supplying this equipment.
For Canadian installations, install the bath with airjets in accordance with Canadian Electrical Code, Part I. The electrical rating of the bath is printed on a label near the blower motor. You can also find the electrical
requirements from the Installation Guide and Roughing- in page packed with the bath in the Product Information section.
Product Notices
WARNING: Risk of personal or property damage. Unauthorized modification may cause unsafe operation or effect performance of the bath with airjets. Do not relocate the bath blower motor, or
make other modifications to the bath system in the absence of kit or other published instructions, as this could adversely affect the performance and safe operation of the bath with airjets. Kohler Co. shall not be liable under its warranty or otherwise for personal injury or damage caused by any such unauthorized modification. Refer to the Before You Beginsection for blower motor relocation requirements, recommendations, and section coverage information.
NOTICE: Keep the area around the blower motor clean and free of debris. Ensure that the area around the blower motor is free of sawdust, insulation, dirt, or other small loose debris. Such material could clog the blower motor air ducts and reduce the air flow through the blower.
Connections and Service Access
NOTICE: Provide unrestricted service access to the blower motor. You must provide access for servicing the blower motor and controls. The access must be located immediately next to the blower motor. Study the roughing-in information packed with the bath with airjets.
1037564-2-B 2 Kohler Co.
Product Information (cont.)
Before installation, ensure that there is proper access to the blower motor and final connections. If the blower motor is installed in an enclosed area, an access panel is required at the blower motor. This panel should be 18(45.7 cm) wide and 14(35.6 cm) high minimum.
Tools and Materials
Flat blade screwdriver.
Drill and bits as required to install the blower mounting fasteners.
1-1/2(3.8 cm) PVC or other rigid pipe, with fittings, unions, PVC cement or equivalent fastening method, and support clips, as required, not provided.
Flathead wood screws, concrete anchors, or other fasteners for mounting the blower motor, four (4) each, not provided.
Cable ties or other support clips for supporting the keypad cable.
Before You Begin
NOTICE: It is not necessary that the blower motor and check valve be relocated. The option is provided for the case that a particular installation makes this effort practical.
NOTICE: The blower motor and the check valve must be relocated together. Do not relocate one without the other.
For your convenience or accessibility, the blower motor and check valve can be mounted in a remote location. Choose a space as close to the bath as possible to maximize bath performance. Plan and prepare for the relocation. Pay attention to the following requirements and recommendations:
NOTE: Refer to the Installation Guide packed with the bath for preliminary steps and considerations for installation of the bath.
The blower motor must be located within 15’ (4.6 m) of rigid piping from the bath air harness. This limitation is for total pipe length and applies to any direction changes and elbows. There can be no more than six changes of direction. There should be as few direction changes as possible.
The blower motor must be mounted horizontally at least 2(5 cm) above the floor. Do not mount the blower motor with the blower motor discharge pointing up.
The blower motor must have adequate ventilation for cooling and airflow. Do not install the blower motor closer than 1” (2.5 cm) from the wall or other objects. Provide a free space of about 30 cubic feet (0.8 cubic meters) for cooling.
The check valve must be relocated with the blower motor. At the new location, the check valve must be no lower than 24(61 cm) below the rim of the bath. The check valve must be within 12 (30.5 cm) of the blower motor. The check valve must be oriented vertically with the flow arrow pointing up. DO NOT relocate the control unit. The control unit must remain with the whirlpool.
1-1/2PVC or equivalent rigid piping should be used.
The piping installation must meet the requirements of local plumbing or building codes. Ensure that the installation does not reduce the fire rating of any walls. Piping must be supported at intervals along the length in accordance with local codes.
Use PVC unions or other means of making the installation maintainable.
Ensure that the blower motor location is clean and free of dust or debris.
If appropriate, install an additional access panel for blower motor maintenance.
In accordance with local codes, the keypad cable must be supported by cable ties or support clips at intervals along the length of the bath. The cable must not rest on wet surfaces or floors that are subject to flooding.
All material needed for the relocation must be supplied by the installer.
Kohler Co. reserves the right to make revisions in the design of products without notice, as specified in the Price Book.
Kohler Co. 3 1037564-2-B
Blower Motor Mounting Screws
Air Harness
Check Valve
Screw
1. Prepare Site
Prepare the site for the bath installation and blower motor installation. Refer to the installation instructions packed with your bath.
Install the required access panel to service the blower motor. Prepare routing paths for the PVC piping and the keypad cable. Follow all applicable building, fire,
plumbing, and electrical codes.
2. Disconnect
NOTICE: Do not cut the bath harness (pipes) for this installation. Cutting the bath harness will void the warranty.
Remove the four blower mounting screws from the board. Cut any cable ties that support the cord. Remove and retain the screw that is holding the air harness on the blower motor discharge. Disconnect the keypad cable connecting the blower motor and the keypad. At the same time, support the air harness with one hand and slide the blower motor away from the
air harness. Set the blower motor aside. Remove and retain the upper screw at the check valve. Remove the check valve and the PVC elbow from the bath harness. Prepare, install, and secure the bath. Refer to the installation instructions packed with your bath.
1037564-2-B 4 Kohler Co.
Blower Motor Mounting Screws
1-1/2" Rigid piping (not supplied)
Check Valve
1-1/2" (3.8 cm) Min
Screw
Screw
3. Reconnect
NOTE: Refer to the Before You Beginsection for other detailed requirements for the blower motor relocation.
At the new blower motor location, install a 1-1/2(3.8 cm) block (not supplied) for the new blower motor support.
Use the blower motor as a template to mark the location of the four mounting bolts or screws. Drill four pilot holes for the blower motor mounting screws. Fasten the blower motor to the support board. Install the check valve at the blower motor location. The check valve must be oriented vertically.
Ensure that the check valve is oriented with the flow arrow pointing away from the blower motor, and no lower than 24” (61 cm) below the bath rim. If appropriate, reuse the screws previously removed from the blower motor and the check valve.
Install and support PVC or other 1-1/2rigid piping (not supplied) between the blower motor location and the bath air harness.
At the bath end, provide a union or other serviceable connection to the existing air harness. Ensure that any wall holes are properly sealed as required by local building or fire codes. Align and connect the keypad cable that is provided with this kit to the blower motor. Route the keypad cable from the new blower motor location to the bath. Provide cable ties or other
support clips as required. Align and connect the cable to the keypad.
4. Make Electrical Connections
WARNING: Risk of electric shock. To reduce the risk of electric shock, connect the control to a properly grounded Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). This will provide additional protection against line-to-ground shock hazard.
Make electrical connections according to the Installation Guide packed with the bath. Complete the bath installation according to the Installation Guide packed with the bath.
Kohler Co. 5 1037564-2-B
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