KOHLER K-6284 Installation Manual

Installation and Care Guide
In-Wall Tank and Carriage
M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de M corresponden a México (Ej. K-12345M) Français, page “Français-1” Español, página “Español-1”
1142998-2-D
Tools and Materials
Assorted Drill Bits
2" Hole Bit
5/8" (16 mm)
1/4 turn, 1/2" NPT Supply Shut-off with 5/8" or Shorter Handle
Silicone Plumbers Grease
1/2"
1/4" x 2" (51 mm) Min Lag Bolts
Plus:
• Conventional woodworking tools and materials
• Cement board, 24" (610 mm) x 24" (610 mm) min
Optional:
• Assorted electrical tools
Before You Begin
IMPORTANT! 2x6 framing is required for this product. 2x4 framing will not be deep enough to accommodate the carriage assembly.
IMPORTANT! In areas with freezing temperatures, install on an interior wall. If installed on an exterior wall, provide adequate insulation to prevent the possibility of freezing.
NOTE: This device is not intended to be used as a retrofit device for 1.28 gpf (4.8 lpf) water closets.
NOTE: Performance may vary. This product was not tested with toilets not listed as compatible.
Only bowl numbers K-6299 and K-6300 are compatible with the carriage.
During installation, make sure the inlet tube connections and gaskets remain fully engaged to ensure a watertight seal.
Carefully inspect the carriage and tank for damage. Observe all local plumbing and building codes.
For Installations with a Bidet Seat
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CAUTION: Risk of personal injury. If the optional electrical outlet will be installed, it must be connected to a GFCI or RCD protected circuit.
Before You Begin (cont.)
If the optional electrical outlet will be installed, observe all local electrical codes.
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2x6 Studs
Ø 3-9/16"
19"
19"
19" (483 mm)
(483 mm)
(483 mm)
Waste Outlet Pipe
9-1/2" (483 mm)
(90 mm)
3-3/4" (95 mm)
3-3/4" (95 mm)
1. Install the Framing
IMPORTANT! This installation requires 2x6 studs. Note the center-to-center stud dimension is not standard.
IMPORTANT! Note the 3-3/4(95 mm) dimension from the front edge of the framing to the center of the outlet pipe. This dimension is critical for the installation.
NOTE: Refer to the specification sheet for more details and dimensions for roughing-in.
NOTE: The waste outlet pipe may need to be relocated for this installation.
NOTE: A PVC elbow is supplied with this product. A cast iron elbow may be required by codes in some areas. The height of the toilet drain pipe may need to be adjusted if the cast iron elbow is used.
NOTE: Double studs must be used on either side of the stud pocket.
Construct the stud pocket using the dimensions shown.
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Install the Framing (cont.)
The center of the waste outlet should be 3-3/4(95 mm) from the front edge of the framing.
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Front View Back View
Hex Wrench
Electrical Box
Screws
Leg
Nut
2. Prepare the Carriage
Raise the Carriage
NOTE: Raise the carriage for ease of installation. It will be lowered again in a later step.
Position the carriage face down on the floor. Loosen the nuts securing the legs to the carriage using the
supplied hex wrench. Raise the carriage 8(203 mm) - 10(254 mm) high, enough to
allow room for a wrench and lag bolts over the feet. Tighten the nuts securing the legs to the carriage.
Install the Electrical Box - Bidet Installations
NOTE: The electrical box is required when the K-4744 bidet seat will be paired with the bowl. Skip this step for standard installations.
Connect the electrical box to the carriage at the location shown.
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Unlock
Lock
Support Strap
Support Strap
Elbow
Elbow
3. Position the Elbow
Position the carriage upright in a secure position. Gently turn the upper screw (labeled Open) counterclockwise
while applying slight downward pressure on the support strap until the strap comes free of the locking mechanism.
Move the end of the elbow into place from the front of the carriage. Rotate the elbow downward as it moves through the carriage.
With the flared end of the waste pipe against the support strap, insert the support strap upward into the locking mechanism as far as possible.
Gently turn the lower locking screw (labeled Lock) clockwise until you hear a click to secure the waste pipe.
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Front View
Threaded Rod
Leg
Lag Bolt
4. Install the Carriage
Move the carriage into place in the stud pocket. Temporarily secure the carriage in place so it will not fall. Align the carriage flush with the front edge of the studs. The
front of the carriage should be flush with the front edge of the studs or set back slightly for finished wall installation.
Check the front of the carriage for plumb. Mark the hole location for each foot. Drill a pilot hole (remove the carriage if needed) to reduce the
risk of the lag bolt causing the stud to split or crack. Secure the feet of the carriage to the studs using 2(51 mm)
(minimum) lag bolts (not supplied). Install the threaded rods several turns into the carriage.
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Front View
Mark the
2-5/8" (67 mm)
carriage.
Nut 2-5/8" (67 mm)
Leg
Finished
Floor
5. Adjust the Carriage Height
IMPORTANT! If the carriage is not correctly adjusted, the bowl rim height may not be compliant with applicable codes. The finished wall would need to be removed to make the correct adjustments if the bowl height is not correct.
A
NOTE: For the K-6299 and K-6300 bowls, the minimum rim height is 15-5/8(391 mm) when the finished floor is even with the bottom of the carriage legs. The maximum rim height is 26(660 mm) when the legs are fully raised. The carriage can be adjusted up to 12(305 mm), with 6(152 mm) or less of adjustment sufficient in most installations.
Make a mark 2-5/8(67 mm) above the top of the threaded rod. Measure from the top of the finished floor to the mark (A) to
determine the rim height of the bowl. Loosen the nuts securing the legs to the carriage.
As the carriage is lowered, make sure the elbow aligns with the toilet drain pipe.
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Adjust the Carriage Height (cont.)
If applicable, confirm the gasket on the elbow stays correctly positioned as it enters the toilet drain pipe.
Adjust the carriage until the desired height is reached. Securely tighten the nuts using the provided hex wrench to secure the legs in place.
If a cast iron elbow is required, make the connections following all applicable codes.
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2x4
1-5/8" (41 mm)
Screws
6" (152 mm)
Inlet
Ø 2" (51 mm)
6. Secure the Top of the Carriage
Drill pilot holes at the lag bolt locations. Install two 6(152 mm) long support 2x4’s, located at the top of
the carriage, aligned with the mounting holes, 1-5/8(41 mm) in from the front edge of the studs.
Secure the carriage to the support studs using 2(51 mm) long (minimum) lag bolts (not supplied), one on each side.
At the location of the inlet, drill a 2(51 mm) hole.
Lag Bolt
Connect the Power - Bidet Seat Installations
NOTE: This step is only needed if the electrical box was installed in the Prepare the Carriagesection.
Connect the power following all applicable codes.
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WARNING: Risk of personal injury. Disconnect the power before connecting the wires. CAUTION: Risk of personal injury. The electrical outlet must be connected to a GFCI or RCD protected circuit or an accessible Ground-Fault Circuit-Interrupter (GFCI) or Residual-Current Device (RCD) must be installed.
5/8" (16 mm)
3-1/2" (89 mm) Maximum Clearance from the Front of the Finished Wall
Bidet Water Supply (Optional)
7. Install the Water Supply
All Installations
IMPORTANT! Optional bidet water supply for the K-6300 Bowl is shown. Do not install a second water supply unless a hidden bidet seat will be installed.
Install the water supply pipes, following all local codes. Connect the waste pipe following all applicable local codes.
Installations With a Bidet Seat
Optional: Install the bidet water supply and a quarter turn, 1/2 NPT supply shut-off.
IMPORTANT! The bidet supply shut-off must extend 3(76 mm) minimum to 4(102 mm) maximum from the finished wall to allow access to the handle. The supply shut-off handle should be no higher than 5/8(16 mm) from the center of the water supply.
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Inlet Hole
Flush Shield
Screws
Outlet Hole
Plaster Guard
8. Install the Plaster Guards
Insert a plaster guard into the inlet hole in the carriage. Install a plaster guard into the outlet hole in the carriage. Install the flush shield in the flush valve opening using the four
supplied screws. If it is not already installed, install the flat panel in the flush valve
opening.
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Finished Wall
10-1/2" (267 mm)
10" (254 mm)
8" (203 mm)
Cement Board, 24" (610 mm) x 24" (610 mm) Min
9. Install the Finished Wall
Install a minimum 24(610 mm) by 24(610 mm) piece of cement board with a 10-1/2(267 mm) by 10(254 mm) hole, installed directly behind the bowl and centered over the waste outlet opening.
Install the finished wall.
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Utility Knife
Finished Wall
Flush Shield
10. Trim the Flush Shield
Use a utility knife to carefully trim the flush shield even with the finished wall.
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Lock
Lock
Lift Rod Assembly
Open
Finished Wall
Open
Faceplate
11. Install the Faceplate
Turn the locking tabs to the Openposition. Align the lift rod assembly with the valve openings and install it. Turn the locking tabs to the Lockposition. Position the faceplate over the lift rod assembly and press into
place.
Care and Cleaning
WARNING: Risk of property or product damage. Do not use in-tank cleaners in your toilet. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage.
Kohler Co. shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).
For best results, keep the following in mind when caring for your KOHLER product:
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Care and Cleaning (cont.)
Always test your cleaning solution on an inconspicuous area before applying to the entire surface.
Wipe surfaces clean and rinse completely with water immediately after applying cleaner. Rinse and dry any overspray that lands on nearby surfaces.
Do not allow cleaners to soak on surfaces.
Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring pad to clean surfaces.
For Artist Edition Toilets: Treat your decorative product just as you would treat your fine china. DO NOT use bristle brushes or abrasive-backed sponges. They will scratch decorative surfaces. Use only warm water to clean. Dry with a cotton cloth or soft sponge.
For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care & Cleaning information, call 1-800-456-4537.
Troubleshooting
For service parts information, visit www.kohler.com/serviceparts.
Symptoms Cause Recommended Action
1. Poor flush. A. Water level is
too low.
B. Improper waste
line venting.
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A. The water line should
be about 8(203 mm) above the bottom of the tank. Raise the water level in the tank to the marked waterline by turning the white knob clockwise until the water level reaches the waterline marked in the tank.
B. Install venting to code.
Troubleshooting (cont.)
Symptoms Cause Recommended Action
2. Running fill
valve.
A. Water level is
too high.
A. Lower the water level
in the tank by turning the knob at the top of the threaded rod counterclockwise until the fill valve shuts off when the water level reaches the marked waterline in the tank.
B. Flush valve
gasket or flush valve are
B. Replace gasket or
flush valve as necessary.
damaged.
C. Flush valve is
sticking open.
C. Check flush valve and
actuating mechanisms for free movement. Push button actuators should raise levers then spring back without force. Replace components as necessary.
3. Leaks from
behind the bowl.
A. Gaskets not
positioned correctly.
A. Remove the bowl and
inspect all the gaskets. Reposition the gaskets if needed. Lubricate the gaskets so they slide in or over the mating part they seal. Reinstall the bowl, making sure the gaskets stay in the correct positions.
4. Carriage and
bowl flex when used.
A. Insufficient
support for frame.
A. Add additional
support members, and mount the frame with 1/4or larger lag screws.
5. No water flow. A. Supply stop
located in tank is closed.
A. Open the supply stop
(located on the left side).
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Troubleshooting (cont.)
Symptoms Cause Recommended Action
B. There is an
obstruction in the water line.
B. Close the external
supply stop, disconnect the braided hose where it attaches to the fill valve. Turn on the water supply and check the flow through the hose. Continue to investigate water path for obstructions. Clear any blockages.
Warranty
ONE-YEAR LIMITED WARRANTY
KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank
toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.
IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not
allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.
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Warranty (cont.)
This is Kohler Co.’s exclusive written warranty.
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