Kohler K-3378-EB, K-3385-EB, K-3402-EB User Manual

INTRODUCTION
This service instruction will help you understand the opera tion and repair of Kohler low profile onepiece toilets.
The following models are included in these instructions:
THEORY OF OPERATION
Consider how a low profile, onepiece toilet differs from the closecoupled toilet. All the water in a close coupled toilet is held in a tank that is above the rim of the bowl. Water to the rim and jet is supplied by gravity.
SIPHON VORTEX LOW PROFILE ONE-PIECE TOILETS
On the other hand, a onepiece toilet holds all the tank water below the rim of the bowl as shown in Fig. #1.
Fig. #1
When the trip lever is actuated, water enters the supply valve and flows to the diverter valve. At this point all line water is diverted to the rim. The tank water is only used to start the water action in the bowl, and to direct water to the upleg of the trapway to start the siphonic action as illus
trated in Fig. #2.
Fig. #2
After the flush is completed, the diverter valve directs water to the rim for bowl refill, and to the tank for tank refill.
Since water which only will be directed to the jet is stored in the tank, sufficient water to the rim must be supplied by the supply valve as shown in Fig. #3.
Fig. #3
106423-0290
OF OUTLET
I.P.S. SUPPLY
I.P.S. SUPPLY
K-3378-EB Pillow Talk
Fig. #4
OF OUTLET
K-3383-EB Palarre
Fig. #5
I.P.S. SUPPLY
K-3397-EB San Raphael
Fig. #7
OF OUTLET
K-3402-PB Rialto
Fig. #8
I.P.S.
SUPPLY
OF OUTLET
K-3385-EB Rochelle
Fig. #6
I.P.S. SUPPLY
K-3408-EB Cabernet
Fig. #9
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ROUGHINGIN AND INSTALLATION CONSIDERATIONS
Kohler low profile, onepiece toilets are perfect for remodel ing and new installations. Refer to the roughingin draw
ings Figs. #4 - #9.
Always refer to your local codes and the installation in structions packed with the toilet.
KOHLER LOW PROFILE ONEPIECE TOILET FEATURES
Onepiece design offers contemporary styling.
Elongated bowl offers a large water area for efficient
waste removal.
Nonoverflow design prevents the bowl from overflowing
if the toilet becomes clogged.
Adjusting the Float Valve
Fig. #10
Tank Water Level Screw
Timing Screw
Slotted screw on newer models
Seal Screw
Rialto, San Raphael, Cabernet, and Pillow Talk toilets
flush with 3.5 gallons of water for greater economy.
TwistLock flush valves on new Rialto, San Raphael,
Cabernet, and Pillow Talk toilets offer ease of replace ment with no tools.
Siphon vortex action provides excellent flush and quiet
operation.
Large water area in bowl aids in effective waste removal.
STARTUP AND OPERATION FOR RIALTO, SAN RAPHAEL, CABERNET, AND PILLOW TALK TOILETS
For most satisfactory operation of this toilet, 25 to 90 psi working pressure is required at the fixture. A full 1/2" sup ply stop (K-7653) is recommended. A plastic nut is pro vided with the toilet and must be used to make the supply connection to the toilet.
1. Water Level Adjustment: Refer to Fig. #10. Turn on
the water supply to the toilet and adjust the water level in the tank to the Water Line mark on flush valve. To raise the water level, turn the tank water level on float valve counterclockwise. To lower the water level, turn the screw clockwise.
below seal height, turn the seal screw clockwise, reflush the toilet and recheck the water level. Continue adjustment until water stops entering the bowl just as the seal height is reached.
If water continues to flow (in bowl) after water level reaches seal height, turn seal screw counterclockwise and reflush toilet. Continue adjustment until water stops entering the bowl just as the seal height is reached.
3. High Water Pressure Timing: Note: If toilet is installed
in an area with high water pressure (above 50 psi work ing pressure), the float valve should be timed. To time the float valve hold the float rod and flush the toilet. After the toilet has completed the flush, time the refill from re lease of rod to valve shut-off.
For K-3397-EB San Raphael, K-3378-EB Pillow Talk, and K-3408-EB Cabernet. If the time is longer than
34 seconds, no adjustment is required. If time is under 34 seconds, turn timing screw clockwise and recheck timing. Adjust timing screw until time is between 34 and 36 sec onds. After timing the valve, recheck the bowl water level as in step #2, to ensure that seal is maintained.
2. Bowl Water Level Adjustment: Use the trip chain to lift
the flush ball in the tank slightly, to allow water to trickle into the bowl until the water level in the bowl stops ris ing. This is the "seal height" and should be noted for subsequent adjustment. Flush the toilet and observe the water level in the bowl after refill. If the water level is
For K-3402-PB Rialto. If the time is longer than 26 sec onds, no adjustment is required. If time is under 26 sec onds, turn timing screw clockwise and recheck timing. Ad just timing screw until time is between 26 and 28 seconds. After timing the valve, recheck the bowl water level as in step #2, to ensure that seal is maintained.
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HOW TO REPAIR THE RIALTO, SAN RAPHAEL, CABERNET, AND PILLOW TALK FLOAT AND FLUSH VALVE.
INTRODUCTION
The following instructions are used to replace the plunger assembly on the flush valve for the San Raphael, Rialto, Cabernet, and Pillow Talk toilets. Refer to Fig.
#11.
Screws
Cap Top
Cap
Rim Diverter Float
Float Rod
O-ring
Plunger Ass'y
Float Ball
Gasket
Nut
Supply Hardware
Rim Tube
Float Valve Assembly
Fig. #11
1. Loosen the screws and remove the cap top and cap.
2. Replace the Oring and plunger assembly.
3. Place the cap and cap top back on valve. Tighten with screws.
Trip Chain
Flapper Hooks
Gasket
Flush Ball
Twist Lock Flush Valve Fig. #12
REPLACING THE OLD STYLE FLUSH VALVE (RIALTO AND SAN RAPHAEL ONLY)
1. Refer to Fig. #13. Loosen three screws and turn
mounting hooks inward. Remove flush valve.
2. Assemble gasket to new flush valve. Position new flush valve with three screws and mounting hooks into hole in tank. Make sure mounting hooks are turned inward. Turn mounting hooks outward and tighten screws.
NOTE: TOILETS WITH OLD STYLE FLUSH VALVES CAN NOT BE FITTED WITH THE NEW TWISTLOCK VALVE.
REPLACING THE TWIST-LOCK FLUSH VALVE
1. Refer to Fig. #12. Turn valve counterclockwise and re
move.
2. To install new valve, apply a bead of silicone to the base of the gasket. Insert into hole inside tank. Press down and turn clockwise until valve is in proper position.
STARTUP AND OPERATION FOR ROCHELLE & PALARRE TOILETS
The trip lever assembly actuates the rotor and flush ball to begin flush.
The float valve assembly controls the flow of water through the rotor to the rim holes and tank. The adjusting screw
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