Kohler 1071003-2-B, K-1840 User Manual
Installation Guide
Aluminum Column
K-1840
M product numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de M corresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página “Español-1”
1071003-2-B
Thank You For Choosing Kohler Company
We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before
you start installation. If you encounter any installation or performance problems, please don’t hesitate to
contact us. Our phone numbers and website are listed within this manual. Thanks again for choosing Kohler
Company.
Tools and Materials
Plus:
• Common Woodworking Tools and
Materials
• Common Tile Tools and Materials
Safety
Glasses
Square
Assorted
Screwdrivers
Silicone Sealant
Color Matched
to Grout Stapler
Pencil
100% Silicone
Sealant
Tape
Measure
Keyhole Saw
Level
• Drop Cloth
• 2x4 or 2x6 Lumber
• Water Resistant Wall Material
• Water Barrier Plastic Sheeting
32-Tooth Hacksaw
Gloves
Before You Begin
IMPORTANT! This product is for new construction or complete remodel (down to the studs) of tiled
showers only. Do not install this product to plastic walls or any other material than tile.
Please read these instructions carefully. This will help you to avoid costly mistakes.
Observe all local plumbing and building codes.
This installation is easiest when performed by two people.
Unpack and inspect the product for damage. If you find any damage, do not install the product.
Report the specific problem to your dealer immediately. After inspection, return the product to the
carton until you are ready to install it.
The unit must be installed to adequately supported, plumb walls.
Make sure the installation area is clean and free of all debris. If remodeling, remove all finished wall
material to expose the stud wall/framing.
Consider the overall dimensions of the unit and location of the shower faucet(s) when planning the
unit’s location within the shower area.
Consult all applicable instructions for accessories and shower doors before installing.
Kohler Co. reserves the right to make revisions in the design of products without notice, as specified
in the Price Book.
1071003-2-B 2 Kohler Co.
7-1/2"
(19.1 cm)
Verify studs
are plumb.
Plastic
Sheeting
Staple plastic
sheeting.
1. Construct the Stud Framing
Install the drain and supply pipes according to local plumbing codes.
IMPORTANT! Plan the shower area around the desired placement of the shelving unit. Ensure the
placement of the shelving unit will be free of obstructions (such as pipes or electrical boxes).
IMPORTANT! Before attaching the studs, ensure the studs are not warped.
Install two studs 7-1/2″ (19.1 cm) apart on center at the desired shelving unit location.
Verify the studs are plumb. Plane the studs, if necessary.
Build the rest of the shower area out of 2x4 or 2x6 lumber according to local building codes.
Install the pipes, valves, and showerhead fittings according to the plumbing manufacturer’s
instructions.
If applicable, install a watertight membrane to the floor.
Wrap and staple water barrier plastic sheeting into the stud pocket.
Place and staple water barrier plastic sheeting over the remaining studs.
Install the shower basin at this time. Refer to the shower basin manufacturer’s installation
instructions.
Kohler Co. 3 1071003-2-B
5-1/8"
(13 cm)
Stud
Pocket
60"
(152.4 cm)
Levels
Wall
Material
Keyhole
Saw
Remove wall
material.
2. Prepare the Site
IMPORTANT! Select wall material that is water resistant (such as cement board) and meets local building
codes.
Install wall material to the entire shower area, including the stud pocket.
NOTE: Keep in mind the length of the column is 60″ (152.4 cm) when determining the desired height.
Determine the desired vertical position of the column at the stud pocket location, then draw a pencil
mark at the base of the column.
From the marked point, draw a rectangle 60″ (152.4 cm) in height and 5-1/8″ (13 cm) in width.
Verify the drawn perimeter is plumb and level.
Using a keyhole saw, carefully cut along the marked perimeter lines to remove the wall material.
1071003-2-B 4 Kohler Co.
Install Shelves Install Top Cap
Filler
Strip
Filler Strip
Clip
Filler Strip
Cut
Line
Tab
Filler
Strip
1/16"
(2 mm)
Screws
Clamp
Top Cap
Screw
3. Assemble the Unit
Install Shelves
Insert a filler strip down into the left and right channel.
With the tab of the clip pointing up, snap a clip above each filler strip.
NOTE: The top filler strip will extend above the unit.
Repeat this process for the remaining strips and clips.
Temporarily insert a shelf above each set of clips to verify the clips are properly aligned. Adjust the
clips as needed.
Remove the shelves and set aside.
Inspect each channel, making sure the filler strips and clips are flush against each other.
Mark the top filler strips 1/16″ (2 mm) below the edge of the columns.
Remove the marked filler strips.
Cut at each mark with a 32-tooth per inch hacksaw.
Reinsert the cut filler strips.
Snap the top cap into place on the top of the unit.
Partially thread a screw into each of the four screw holes on the top cap.
WARNING: Risk of product damage. Do not overtighten the screws. Once the rubber seal in the
top cap is compressed, the tightening resistance will increase.
Alternating between screws, completely tighten the screws to secure the top cap to the column.
Kohler Co. 5 1071003-2-B
Assemble the Unit (cont.)
Install Top Cap
Position the flat front of the clamp toward the front of the unit.
Partially thread a screw a total of four rotations through each clamp. Do not fully tighten until
instructed to do so.
1071003-2-B 6 Kohler Co.
1/4"
(6 mm)
Verify 1/4"
(6 mm)
overlap.
Verify Fit
1/4"
(6 mm)
Tile the Shower Area
Verify tile
is flush
with edge.
4. Complete the Site
Verify Fit
Temporarily insert the unit into the stud pocket.
Vertically center the unit, then verify the attachment flanges overlap the wall material a minimum of
1/4″ (6 mm).
IMPORTANT! If a minimum of 1/4″ (6 mm) overlap does not exist: Set the unit aside, remove the wall
material, then repeat the option selected in the ″Prepare the Site″ section. If a minimum of 1/4″ overlap
exists: Set the unit aside, then proceed with the installation.
Tile the Shower Area
IMPORTANT! When planning the tile layout, the tile must be flush with the edge of the wall material
at the cutout location for the unit.
Plan the tile installation for the walls, then mark the plan on the wall material.
Attach the tile with tile adhesive or thin-set mortar designed for wet environments.
Allow the tile adhesive or thin-set mortar to cure.
Apply grout to the tile, except for the expansion joints in the alcove.
Wipe the area with a damp sponge, allow the grout to set, then buff the tile with a soft cloth.
Kohler Co. 7 1071003-2-B
Apply 100%
silicone sealant.
Tape area where
the tile and
acrylic meet.
Kohler
Label
Wall Material
Clamp
Tile
Top Cap
Screw
Shelf
100%
Silicone
Sealant
Base
Cover
Back Side
Of Column
5. Secure the Unit
Apply 100% silicone sealant in the groove of the backside of the column and perimeter of the top
cap, as illustrated.
Starting from the bottom and working up, insert the column into the cutout.
NOTE: When the screws on the caps are tightened, the attached clamps will flip up and the column will
become flush with the wall material.
Tighten the two screws at the top cap and the bottom cap until the unit is flush against the wall
material. Do not overtighten the screws.
Tape off the area adjacent to the groove where the tile and the column meet. This will help create a
straight, uniform bead of silicone sealant.
Apply a bead of silicone sealant, which is color-matched to the grout, around the perimeter of the
column where the column and the wall material meet.
Remove the tape.
Allow the sealant to cure before proceeding.
Snap the four shelves into place on top of the clips.
Snap the Kohler label into the top cap and the base cover to the bottom of the column, as shown.
1071003-2-B 8 Kohler Co.
Guide d’installation
Colonne en aluminium
Outils et matériels
Lunettes de
protection
Mastic à la silicone
Carré
de couleur assortie
au coulis
Tournevis
assortis
Crayon
à papier
Mastic à la
silicone à 100%
Mètre
ruban
Niveau à bulle
Scie égoïne
Agrafeuse
Plus:
• Outils et matériels de menuiserie
communs
• Outils de carrelage et matériels
communs
• Toile de protection
• Montants de 2x4 ou de 2x6
• Matériau hydrorésistant du mur
• Revêtement de barrière à eau
Scie à métaux à
32 dents
Gants
Merci d’avoir choisi la compagnie Kohler
Nous apprécions votre engagement envers la qualité Kohler. Veuillez prendre s’il vous plaît quelques
minutes pour lire ce manuel avant de commencer l’installation. Ne pas hésiter à nous contacter en cas de
problème d’installation ou de performance. Nos numéros de téléphone et notre site internet sont listés dans
ce manuel. Merci encore d’avoir choisi la compagnie Kohler.
Avant de commencer
IMPORTANT ! Ce produit est pour une nouvelle construction ou remodelage complet (jusqu’aux
montants) de douches carrelées uniquement. Ne pas installer ec produit sur des murs en plastique ou
autre matériau que du carrelage.
Veuillez lire ces instructions avec attention. Ceci vous aidera à éviter des erreurs coûteuses.
Respecter tous les codes de plomberie et de bâtiment locaux.
Cette installation est plus facile à deux personnes.
Déballer et l’examiner le produit pour en déceler tout dommage. Si un dommage quelconque est
noté, ne pas installer le produit. Veuillez immédiatement informer votre distributeur du problème.
Après l’inspection, remettre le produit dans son emballage de protection en attendant de commencer
l’installation.
L’unité doit être installée sur des murs correctement supportés et mis à niveau.
S’assurer que l’aire d’installation soit propre et exempte de tous débris. Dans le cas de remodelage,
retirer tout matériau de mur fini pour exposer le mur/cadrage de montant.
Prendre en considération les dimensions générales de l’unité et l’emplacement du (des) robinet(s) de
douche lors de la planification de l’emplacement de l’unité dans l’emplacement de douche.
Consulter toutes les instructions applicables aux accessoires et portes de douche avant de procéder à
l’installation.
Kohler Co. Français-1 1071003-2-B
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