DIY MARBLE RUN ROLLER
COASTER
KASPCRLGLWB
SAFETY & WARNNINGS
• Ensure all safety instructions are read and understood before use. Retain this user
guide for future reference.
• WAR NIN G: Choking hazard. This toy contains small parts. It is not suitable for
children under 5 without parental supervision.
• This product is intended for use by persons aged 15 years and over.
• Keep small parts away from children.
• This product contains sharp edges which can cause injury if appropriate care is not
taken, particularly during assembly.
• Do not bend the steel components.
• Do not place anything other than the supplied steel ball on the rails.
• Do not force the motor to stop running, doing so may cause it to overheat and
suffer damage.
• Store safely while not in use.
• Do not use with rechargeable batteries (NI-CD batteries, etc.)
• Ensure batteries are inserted correctly, paying close attention to the orientation of
the polarity.
• Ensure this product is turned off and remove the batteries after use.
Caution:
• Do not disassemble the electronic components or allow them to become wet or
dirty.
• Do not store the product in direct sunlight.
• The product should not be used for more than 5 consecutive hours to avoid motor
wear.
B1 Base (x2)
S1 300mm
Shaft (x7)
S2 200mm
Shaft (x2)
R1 Rail (10m)
A1 Arm (x17)
A2 Arm Stand A
(x17)
A3 Arm Sheath (x20)
A4 Arm Stand B (x20)
A5 Arm Wrench (x37)
A6 Rail Stand (x40)
G1 Gear Box
E1 Elevator Helix (x12)
E2 Elevator Ring (x3)
E3 Elevator Cover
E4 Elevator
Stand (x2)
F1 Seesaw (x3)
Parts:
B2 Base Holder
(Large)
B3 Base Holder
(Small)
S3 Shaft Joint
G2 Gear Box Stand
Steel Ball (x2)
Rail Joint (x4)
Pliers
Marker
To o l s R e q u i r e d :
(B1) Base
(B2) Base holder (large)
(B3) Base holder (small)
Step 1: Base assembly
• Join the Bases (B1) together.
• Secure the Bases using the Base Holders (B2) (B3) in the positions shown.
(A1) Arm
(A3) Arm Sheath
(A5) Arm Wrench
(A2) Arm Stand A
(A4) Arm Stand B
Figure 1
Figure 2
Step 2: Arm assembly
• Connect Arm Stand B (A4) to the Arm Sheath (A3).
• Connect the Arm Sheath (A3) to Arm Stand A (A2).
• Insert Arm (A1) into Arm Stand A (A2) (Figure 1).
• Insert the Arm Wrench (A5) and turn it 90° counter-clockwise to lock the Arm (A1) in
place (Figure 2).
• Repeat the assembly process for the 17 remaining Arms (A1).
Note: To a d j u s t t h e a n g l e o f t h e a r m , f i r s t u n l o c k t h e A r m W r e n c h (A5) by turning it 90°
clockwise. Make the required adjustments and then lock the Arm (A1) back in place.
Figure 3
Figure 4
(E1) Elevator Helix
(S1) 300mm Shaft
(G1) Gear Box
Step 3: Elevator installation
• Insert a 300mm Shaft (S1) into the Gear Box (G1) (Figure 3).
• Insert 12 Elevator Helix (E1) pieces onto the 300mm Shaft (S1). Ensure the Helix
pieces are inserted correctly with no space left between the Gear Box (G1) and the
Helix (E1) (Figure 4).
(E2) Elevator Ring
(S1) 300mm Shafts
Figure 5
Figure 6
The ringways
must be convex
side up
• Insert x3 300mm Shafts (S1) into the holes on the Gear Box (G1) (Figure 5).
• Insert the 3 Elevator Rings (E2) onto the 300mm Shafts (S1) in the positions shown.
Ensure Elevator Rings (E2) are inserted with the ringways convex side up (Figure 6).
(E3) Elevator Cover
(A6) Rail Stand
(A6) Rail Stand
(A6) Rail Stand
(A6) Rail Stand
(E4) Elevator
Stand
(E2) Elevator
Ring
Figure 8
Figure 7
Figure 9
• Attach the Elevator Cover (E3) to the shafts (Figure 7).
• Attach an Elevator Stand (E4) to each of the Elevator Rings (E2) (Figure 8).
• Attach 4 of the Rail Stands (A6) to the Elevator Rings (E2) in the positions shown
(Figure 9).
Left Tur n Seesaw
Right Tu rn Seesaw
F1 Seesaw
55mm
(A6) Rail Stand
(A3) Arm Sheath
(A3) Arm Sheath
(A4) Arm
Stand B
(A4) Arm
Stand B
F1 Seesaw
F1 Seesaw
Figure 10
Figure 11
Step 4: Seesaw Assembly
• Attach a Rail Stand (A6) to the Seesaw (F1).
• Cut 2 lengths of the Rail (R1) approximately 55mm long and then attach them to
the Seesaw (F1) in the position shown (Figure 10).
• Connect Arm Stand B (A4) to the Arm Sheath (A3).
• Connect the Arm Sheath (A3) to the Seesaw (F1).
• Repeat process until you have 2 Left Turn Seesaws and 1 Right Turn Seesaw.
(A5) Arm Wrench
(A4) Arm Stand B
Figure 12
Note:
Unlock the Arm Wrench before adjusting the arm angle.
UP
DOWN
BACK
FRONT
Step 5: Shaft, Seesaw & Arm Installation
Arms:
• To s e c u r e t h e A r m a s s e m b l y t o t h e s h a f t s , i n s e r t t h e s h a f t i n t o A r m S t a n d B (A4).
• Secure the shaft in place by inserting an Arm Wrench (A5) and rotating 90°
counter-clockwise (Figure 12).
Attaching the Arms & Seesaws to the Shafts:
Attach the Arm assemblies
(A1)
and Seesaws (FI) to the Shafts (S1) (S2). Pay close attention
to the orientation of the Arms & Seesaws (Figure 13).
Note: B & C are 200mm Shafts (S2). The 2 Seesaws (F1) on C are both Left Turn Seesaws.
Arm
Seesaw
(F1)
(F1)
(F1)
Figure 13
Figure 14
Elevator
(S3) Shaft Joint
Back
Front
• Attach the 5 shafts (S1) to base in the positions shown (Figure 14).
• Connect D & E together using the Shaft Joint (S3).
(G1) Gear Box
Insert into the
holes on base
(G2) Gear Box Stand
Figure 15
Step 6: Attaching the Elevator
• Attach the Gear Box Stand (G2) to the underside of the Gear Box (G1) (Figure 15).
• Attach the Elevator to the base in the position shown (refer to Figure 14).
(A1) Arm
Rail
Figure 16
(R1) Rail
(R2) Rail Joint
(R1) Rail
RAIL INSTALLATION
Rails (R1) can be joined together using a Rail Joint
Assembly:
• Insert the rails into the notches in the Arms (A1) (Figure 16). Adjust the position and
angle of the arm as required, before installing the rails.
• To e n s u r e s t a b i l i t y , t h e d i s t a n c e b e t w e e n t h e a r m s s h o u l d b e a p p r o x i m a t e l y 8 10cm apart. A rail stand should be used if the distance is longer.
(R2)
as shown below.
Figure 17
Figure 18
Inclines:
• Ensure the rails are kept parallel to each other (Figure 17).
• Ensure the inclines are smooth without kinks or waves (Figure 18).
Dip before entering the
corner
Figure 19
Figure 20
Corners:
• The outside rail will need to be raised slightly when creating corners, to ensure the
ball doesn’t leave the track (Figure 19).
• Use dips to allow the ball to slow down before approaching corners (Figure 20).
Loop Diameter
Decline height
Side Elevation
Figure 21
Figure 22
Loops:
• The decline height leading into the loop must be twice that of the loop (inner
diameter) to ensure smooth running (Figure 21).
Note: The loop should be a complete circle (Figure 22).
• A larger loop should not follow a smaller loop.
Entry
Entry
Figure 23
Figure 24
Elevator:
• The rail should enter the Elevator smoothly and be close to the Elevator Helix (E1)
to ensure proper operation (Figure 23).
• The angle of the rails at Elevator exit should be as shown below (Figure 24).
Figure 25
Figure 26
Arm
Seesaw
Elevator
Shafts
Installation:
Refer to Figures 25 & 26 for correct rail placements.
Step 1:
Elevator Exit
Figure 27
Path continued
in next image
• Measure and cut x2 245cm lengths of Rail (R1).
• Install the Rails (R1) referring to Figures 27 & 28.
Note: The letters and numbers correspond to Figures 25 & 26.
Elevator Entry
Continued from
previous image
Figure 28
Loop
Figure 29
Step 2:
• Measure and cut x2 105cm lengths of Rail (R1).
• Install the Rails (R1) between the Elevator exit J-3 and the upper Seesaw (F1)
referring to Figure 29.
Figure 30
Step 3:
• Measure and cut x2 26cm lengths of Rail (R1).
• Install the Rails (R1) between the lower Seesaw (F1) and Elevator Entry J-2 (Figure
30)
NOTES
Need more information?
We hope that this user guide has given you
the assistance needed for a simple set-up.
For th e mo st u p-to-date guide for your product,
as well as any additional assistance you may require,
head online to help.kogan.com
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