Koden MDC-5004, MDC-5012, MDC-5006, MDC-5025 Installation Manual
MDC-5000 Series Revision History
No.
Doc. No.-Rev. No.
Date Revised
(Y/M/D)
Revised Content
0
0092653004-00
2017/12/22
First edition
1
2 3 4 5 6
7
8 9
10
MDC-5000 Series Installation Manual
Doc No: 0092653004
Document Revision History
Document No. Revised Version Norm
When part of the document needs to be revised, the document has advanced revision number.
The document No. is indicated at the lower right side on the cover and at the left or right side of the
footer region of each page.
© 2017 Koden Electronics Co., Ltd. All rights reserved.
No part of this publication may be reproduced, transmitted, translated in any from by any means
without the written permission of Koden Electronics Co., Ltd. The technical descriptions contained in
this publication are subject to change without notice. Koden assumes no responsibility for any errors,
incidental or consequential damages caused by misinterpretation of the descriptions contained in this
publication.
0092653004-00 i
A table of content MDC-5000 Series
A table of content
Document Revision History ...................................................................................................................... i
A table of content ...................................................................................................................................... ii
Preface..................................................................................................................................................... 1
Precaution for operation ........................................................................................................................ 1
• Caution about rotating antenna: ......................................................................................................... 1
• Caution about health risks caused by radio wave: ............................................................................. 1
• Caution about dangerous internal high voltage in the device: ............................................................ 1
Precautions for maintenance ................................................................................................................ 2
• Caution against residual high voltage: ................................................................................................ 2
• Keep inboard power source “Off”: ....................................................................................................... 2
• Caution against the dust: .................................................................................................................... 2
• Measures against static electricity: ..................................................................................................... 2
• Prohibited matter: ................................................................................................................................ 2
• Break in procedure of stored radar: .................................................................................................... 2
Chapter 1 Prior to installation ................................................................................... 1-1
1.1 Installation precautions ................................................................................................................ 1-1
1.2 Unpacking of components............................................................................................................ 1-1
1.3 Appearance verification of each unit and accessories ................................................................. 1-1
1.4 Selection of location for installation .............................................................................................. 1-1
1.4.1 Antenna Scanner unit ....................................................................................................... 1-2
1.4.2 Processor unit and Operation unit .................................................................................... 1-3
1.5 Cable wiring and interconnection ................................................................................................. 1-4
1.5.1 Antenna Scanner unit ....................................................................................................... 1-4
1.5.2 Processor unit ................................................................................................................... 1-4
Chapter 2 System configurations .......................................................................... 2-1
2.1 Standard configuration list............................................................................................................ 2-1
2.2 Spare parts list ............................................................................................................................. 2-2
2.3 Installation material list ................................................................................................................. 2-2
2.4 Option list ..................................................................................................................................... 2-3
2.5 MDC-5004/5006/5012/5025 series system configuration ............................................................ 2-4
Chapter 3 Installation method .................................................................................. 3-1
3.1 How to install the Antenna Scanner unit ...................................................................................... 3-1
3.1.1 Installation of the Antenna Scanner unit ........................................................................... 3-3
3.1.2 Mounting the Antenna ....................................................................................................... 3-4
3.1.3 Installation of the connecting cable 242J159098x-xxM .................................................... 3-5
3.1.3.1 Scanner unit 4kW (RB806) ........................................................................................ 3-5
3.1.4 Installation of the connecting cable CW-845-xxM ............................................................ 3-6
ii 0092653004-00
MDC-5000 Series A table of content
3.1.4.1 Scanner unit 6kW (RB807) ........................................................................................ 3-6
3.1.4.2 Scanner unit 12kW (RB808) .................................................................................... 3-12
3.1.4.3 Scanner unit 25kW (RB809) .................................................................................... 3-18
3.2 Interconnection diagram of cable............................................................................................... 3-24
3.2.1 242J159098 (MDC-5004) ................................................................................................ 3-24
3.2.2 CW-845 (MDC-5006/5012/5025) .................................................................................... 3-25
3.3 Installation of the Processor unit and Operation unit ................................................................. 3-26
3.3.1 Installation of Processor unit .......................................................................................... 3-27
3.3.2 Installation of Operation unit ........................................................................................... 3-28
3.3.2.1 Flush mounting for Operation unit ........................................................................... 3-30
3.4 Cable connection to a Processor unit ........................................................................................ 3-31
3.4.1 Cable connection for MRM-110 ...................................................................................... 3-31
3.4.2 Connecting an External monitor ..................................................................................... 3-32
3.4.3 Connecting a VDR or External monitor & Failure alarm output ..................................... 3-32
3.4.4 Cable connection for NMEA input/output signals ........................................................... 3-33
3.4.5 AIS cable connection ...................................................................................................... 3-34
3.4.6 Cable connection for inter-switch ................................................................................... 3-35
3.4.6.1 Cable connection instructions for cross-over, dual and independent connection ... 3-35
3.4.6.2 Cable connection for slave display used as a monitor ............................................ 3-36
Chapter 4 Setup after installation ............................................................................ 4-1
4.1 STARTUP menu .......................................................................................................................... 4-2
4.1.1 Tune adjustment (TUNE) ................................................................................................. 4-2
4.1.2 Heading adjustment (HL OFFSET) .................................................................................. 4-2
4.1.3 Transmitting delay time adjustment (TX DELAY) ............................................................. 4-3
4.1.4 Antenna height (ANT HEIGHT) ........................................................................................ 4-4
4.1.5 Antenna cable length (ANT CABLE) ................................................................................ 4-4
4.1.6 Main Bang Suppression (MBS) ........................................................................................ 4-4
4.1.7 Setup SEA (STC) curve.................................................................................................... 4-5
4.1.8 Function key usage .......................................................................................................... 4-6
4.1.9 RANGE ENABLE .............................................................................................................. 4-7
4.1.10 MOTOR HIGH SPEED ................................................................................................. 4-10
4.1.11 MOUSE SPEED ........................................................................................................... 4-10
4.1.12 TX HOUR DISP ............................................................................................................ 4-10
4.2 Setup I/O Interface ..................................................................................................................... 4-11
4.2.1 Setup TIME ..................................................................................................................... 4-12
4.2.2 How to use without NMEA input connection .................................................................. 4-13
4.2.3 Set up Heading interfaces .............................................................................................. 4-14
4.2.3.1 Connection of KODEN GPS compass ..................................................................... 4-14
0092653004-00 iii
A table of content MDC-5000 Series
4.2.3.2 Connection of other device ...................................................................................... 4-14
4.2.3.3 How to input the heading value by manual .............................................................. 4-15
4.2.3.4 Compensation of angle of ship’s bearing ................................................................. 4-15
4.2.4 Setting of STW to be used for SEA STAB ...................................................................... 4-15
4.2.4.1 How to input the STW value by manual ................................................................... 4-16
4.2.5 Setting of COG/SOG to be used for GROUND STAB .................................................... 4-16
4.2.5.1 How to input the COG value by manual ................................................................... 4-16
4.2.5.2 How to input the SOG value by manual ................................................................... 4-16
4.2.6 Setting of SET/DRIFT to be used for CURRENT mode ................................................. 4-17
4.2.6.1 How to input the SET/DRIFT value by manual ........................................................ 4-17
4.2.7 Setting of latitude and longitude (POSITION) ................................................................. 4-17
4.2.7.1 How to input the POSITION value by manual.......................................................... 4-17
4.2.7.2 Compensation of POSITION data ............................................................................ 4-18
4.2.7.3 How to input the compensation of position data by manual .................................... 4-18
4.2.8 Setting of serial output .................................................................................................... 4-19
4.2.8.1 Setting of TLL output ................................................................................................ 4-20
4.2.9 Limiting of type of signal to input port ............................................................................. 4-20
4.2.10 Changing baud-rate of input/output ports of navigation devices. ................................. 4-21
4.2.10.1 Setting all I/O ports automatically .......................................................................... 4-21
4.2.11 Setup KGC (GPS compass) ......................................................................................... 4-21
4.2.12 Serial monitor ................................................................................................................ 4-22
4.3 Setup SECTOR MUTE mode (Cannot use while transmitting).................................................. 4-22
4.4 Setup PRESET .......................................................................................................................... 4-23
4.4.1 Setup RAIN MIN and MAX mode ................................................................................... 4-23
4.4.1.1 RAIN MIN (MAN and CFAR mode) .......................................................................... 4-23
4.4.1.2 RAIN MAX (MAN and CFAR mode) ........................................................................ 4-24
4.4.2 Setup SEA MIN and MAX mode ..................................................................................... 4-24
4.4.2.1 SEA MIN (MAN and AUTO mode) ........................................................................... 4-25
4.4.2.2 SEA MAX (MAN and AUTO mode) .......................................................................... 4-26
4.4.3 Setup GAIN MIN and MAX mode ................................................................................... 4-27
4.4.3.1 GAIN MIN (MAN and AUTO mode) ......................................................................... 4-27
4.4.3.2 GAIN MAX (MAN and AUTO mode) ........................................................................ 4-28
4.4.4 Setup GAIN OFFSET mode ........................................................................................... 4-29
4.4.5 Setup SEA OFFSET mode ............................................................................................. 4-29
4.5 SAVE and LOAD of Setup data / MAP (Cannot be used while transmitting) ............................ 4-29
4.5.1 Internal save of setup data ............................................................................................. 4-30
4.5.2 External save of setup and map data (Cannot be performed while transmitting) .......... 4-30
4.5.3 Parameter reset .............................................................................................................. 4-31
iv 0092653004-00
MDC-5000 Series A table of content
4.5.4 MAP, Target Track and Past Position reset ................................................................... 4-31
4.6 TOTAL Hour and TX Hour (Cannot use while transmitting) ...................................................... 4-31
4.7 MENU Setup .............................................................................................................................. 4-31
4.8 Version confirmation .................................................................................................................. 4-32
4.9 How to update the system program ........................................................................................... 4-32
4.10 Setup VECTOR on tracked targets ......................................................................................... 4-33
Chapter 5 Troubleshooting and on board repair ...................................................... 5-1
5.1 Necessary information at the time of repair request .................................................................... 5-1
5.2 Provided self diagnostic facilities ................................................................................................. 5-1
5.2.1 Alarm display and how to cancel ...................................................................................... 5-1
5.2.1.1 Alarm display list ........................................................................................................ 5-2
5.2.1.2 Operation note display ............................................................................................... 5-6
5.3 Malfunction diagnostics ............................................................................................................... 5-8
5.3.1 Malfunction detection step ................................................................................................ 5-8
5.3.2 Malfunction diagnostics flow chart .................................................................................... 5-9
5.3.2.1 Initial malfunction diagnostics .................................................................................... 5-9
5.3.2.2 Cannot turn on the power ........................................................................................ 5-10
5.3.2.3 No response from the antenna unit ......................................................................... 5-11
5.3.2.4 Operation unit error .................................................................................................. 5-12
5.3.2.5 No radar echo .......................................................................................................... 5-13
5.3.2.6 Weak sensitivity of the radar echo ........................................................................... 5-14
5.3.2.7 Data such as heading, speed, latitude/longitude cannot be received ..................... 5-15
5.3.2.8 AIS ........................................................................................................................... 5-16
5.3.2.9 Antenna unit failure .................................................................................................. 5-17
5.4 On board repair .......................................................................................................................... 5-24
5.4.1 Replacement of fuse....................................................................................................... 5-24
5.4.2 Replacement of Internal Battery ..................................................................................... 5-25
Chapter 6 Maintenance ........................................................................................... 6-1
6.1 List of parts that have longevity ................................................................................................... 6-1
6.2 Regular service and cleaning up ................................................................................................. 6-2
6.2.1 Monthly inspection ............................................................................................................ 6-2
6.2.2 Annual inspection ............................................................................................................. 6-2
6.3 Method of exchanging the magnetron ......................................................................................... 6-4
6.3.1 Magnetron replacement (RB806) ..................................................................................... 6-4
6.3.2 Magnetron replacement (RB808 and RB807) .................................................................. 6-8
6.3.3 Magnetron replacement (RB809) ................................................................................... 6-12
Chapter 7 Input/output data ..................................................................................... 7-1
7.1 Details of the data input format .................................................................................................... 7-1
0092653004-00 v
A table of content MDC-5000 Series
7.2 Details of TT tracking data output .............................................................................................. 7-11
7.3 Details of the radar data output .................................................................................................. 7-12
7.4 Interface specification ................................................................................................................ 7-15
7.4.1 J3, J5 and J6 serial data input/output specification ........................................................ 7-15
7.4.2 VDR (external monitor) and Alarm output signal specification ....................................... 7-16
7.4.2.1 Circuit for horizontal sync, vertical sync signal output ............................................. 7-16
7.4.2.2 Circuit for R, G, B video signal ................................................................................. 7-16
7.4.2.3 Alarm contact specification ...................................................................................... 7-17
7.4.3 AIS serial data input/output specification ........................................................................ 7-17
7.4.5 Radar input/output signal specification ........................................................................... 7-18
7.4.6 Talker device code of the data output devices ............................................................... 7-19
7.4.7 Priority of talker device code ........................................................................................... 7-19
INTER CONNECTION DIAGRAM (RB806) ......................................................................................A-1
INTER CONNECTION DIAGRAM (RB807) ......................................................................................A-2
INTER CONNECTION DIAGRAM (RB808) ......................................................................................A-3
INTER CONNECTION DIAGRAM (RB809) ......................................................................................A-4
INTER CONNECTION DIAGRAM (MRM-110/MRO-110) .................................................................A-5
vi 0092653004-00
MDC-5000 Series Preface
Transmission power / antenna
length
100 W/m2
50W/m2
10 W/m2
4 kW / 3 feet antenna
0.9 m
1.3 m
2.8 m
4 kW / 4 feet antenna
1.0 m
1.4 m
3.1 m
4 kW / 6 feet antenna
1.2 m
1.7 m
3.7 m
6 kW / 4 feet antenna
1.5 m
2.1 m
4.5 m
6 kW / 6 feet antenna
1.7 m
2.4 m
5.4 m
12 kW / 4 feet antenna
2.1 m
2.9 m
6.4 m
12 kW / 6 feet antenna
2.4 m
3.4 m
7.6 m
12 kW / 9 feet antenna
2.9 m
4.1 m
9.0 m
25 kW / 4 feet antenna
2.9 m
4.1 m
9.2 m
25 kW / 6 feet antenna
3.5 m
4.9 m
10.9 m
25 kW / 9 feet antenna
4.1 m
5.8 m
13.0 m
Preface
[Precaution for safety issues]
Precaution for operation
• Caution about rotating antenna:
The radar antenna may start rotating without notice. Please keep away from the antenna for your
safety.
• Caution about health risks caused by radio wave:
Powerful electromagnetic waves are emitted from the antenna during operation. These waves can
cause ill effects on human bodies when exposed to continuous radiation.
International criteria
Though the international regulation states that the electromagnetic waves with a high-frequency
power density of not more than 100 W/m2 do not have an ill effect on human bodies, medical
devices such as a pace makers are sensitive to electromagnetic waves with minute electric power
and their operation may become unstable. In any event, any person with such a device must keep
away from electromagnetic sources.
Specified power density and distance from antennas (according to the
provision as specified in IEC 60945)
• Caution about dangerous internal high voltage in the device:
High voltage that may cause risk of life is present in the Antenna unit and the Processor unit of this
radar. This high voltage can remain in the circuit after the switch has been turned off. The high-voltage
circuit has a protective cover with a label “Caution against high voltage” so that no one will accidentally
touch it. Please ensure for your safety that the power switch is turned off and residual voltage in the
0092653004-00 1
Preface MDC-5000 Series
capacitor is discharged in a suitable manner when checking the inside of the antenna. Maintenance
and inspection should be conducted by qualified engineers only.
Precautions for maintenance
• Caution against residual high voltage:
Capacitors used in the Processor unit and the modulator circuit of the transmission unit may keep high
voltage for several minutes even after turning off power. The maintenance and inspection of this part
should be performed at least 5 minutes after powering off or applying the appropriate measure to
discharge the residual electrical charge.
• Keep inboard power source “Off”:
An electric shock is possible if the power switch is accidentally turned on during the maintenance
operation. In order to prevent such an occurrence, please ensure to disconnect the power breaker of
the onboard power source and the device. Furthermore, it is recommended to post the word-of-caution
tag shown to be in a "working state" near the power switch of the device.
• Caution against the dust:
Dust can temporarily cause distress to the respiratory system. Take care not to inhale dust when
cleaning the interior of the device. It is recommended you wear a safety mask.
• Measures against static electricity:
Static electricity occurring from carpet on the floor of the cabin, clothes made of synthetic fiber etc., may
damage some electronic parts on the printed circuit board. Please work on the printed circuit board only
after taking measures against static electricity.
• Prohibited matter:
Any Processor unit and Scanner unit combination other than specified in the manual is prohibited and
will void manufacturer’s warranty.
• Break in procedure of stored radar:
Following procedure is recommended for “Break In” of the stored radar.
Otherwise the radar sometimes exhibits unstable transmitting operation such as arcing at its initial
operation after long period of storage and make the operation more difficult.
1. Extend preheat time as long as possible (preferably 20 to 30 minutes).
2. Set the pulse width to the shortest one and start the operation.
When the operation in the shortest pulse is stable then go to operation in longer pulse and repeat
the similar step until the operation reaches to the final pulse condition.
2 0092653004-00
MDC-5000 Series Chapter 1 Prior to installation
Chapter 1 Prior to installation
1.1 Installation precautions
In order to obtain the maximum performance of radar systems, this radar system should be installed by
qualified engineers in charge of installation and maintenance. Installation procedures include the
following:
(1) Unpacking of components;
(2) Inspection of composition units, spare parts, accessories and installation materials;
(3) Checking of supply voltage and current capacity;
(4) Selection of the location for installation;
(5) Installation of the Antenna-Scanner unit;
(6) Installation of the Processor unit;
(7) Attachment of accessories;
(8) Planning and implementation of cable laying and connection;
(9) Coordination after installation.
1.2 Unpacking of components
Unpack components and check that all items correspond with the description of the packing list. When
a discrepancy or damage has been found, please contact the transportation/insurance firm, and follow
procedures for searching for loss items and claim of expense.
1.3 Appearance verification of each unit and accessories
Please check the appearance of each unit carefully, confirm that they are dent and crack free.
Moreover, please also check the interior of each unit and confirm that there is no electric or mechanical
damage.
1.4 Selection of location for installation
In order to obtain the maximum performance of the units, it is necessary to install them in consideration
of matters as described below.
0092653004-00 1-1
Chapter 1 Prior to installation MDC-5000 Series
=15m
40m
16°
Antenna
height
Minimum range
Navigation buoy with
corner reflector
When the antenna height
rises, Minimum Range
becomes long.
Minimum
range(m)
Antenna
height(m)
=(
Main
This area is prohibited from
setting up of the structure.
Figure 1.1 Vertical chart of recommended antenna installation position.
BOW
22.5°
22.5°
This area is prohibited from setting
up of the structure.
Figure 1.2 Horizontal chart of recommended antenna installation position.
1.4.1 Antenna Scanner unit
(1) Blind sectors shall be kept to a minimum, and shall not be placed in an arc of the horizon from the
right ahead direction to 22.5° abaft the beam and especially shall avoid the right ahead direction
(relative bearing 000°). The installation of the antenna shall be in such a manner that the
performance of the radar system is not substantially degraded. The antenna shall be mounted
clear of any structure that may cause signal reflections, including other antenna and deck structure
or cargo. In addition, the height of the antenna shall take account of target detection performance
relating to range of first detection and target visibility in sea clutter.
(2) Keep the surface of the Antenna-Scanner unit platform horizontal as much as possible.
(3) The Antenna-Scanner unit should be installed in front of large objects or exhaust stack to prevent a
blind sector or the effects on the antenna by engine exhaust soot.
(4) Keep sufficient maintenance area.
(5) Keep safety distance from magnetic compass.
1-2 0092653004-00
MDC-5000 Series Chapter 1 Prior to installation
Scanner unit type
Standard compass
Steering compass
RB806 (4kW)
2.0 m
1.4 m
RB807 (6kW)
1.2 m
0.8 m
RB808 (12kW)
1.4 m
0.9 m
RB809 (25kW)
1.4 m
0.9 m
Unit type
Standard compass
Steering compass
MRM-110
1.2 m
0.7 m
MRO-110
1.2 m
0.8 m
Table 1.1 Safety distance of compass from the Scanner unit
1.4.2 Processor unit and Operation unit
(1) The orientation of the Monitor display shall be such that the user is looking ahead, the lookout view
is not obscured and there is minimum ambient light on the display viewing surface.
(2) Choose the best location from humidity, spray, rain, and direct sunlight.
(3) Keep sufficient maintenance area. Especially sufficient space is required near the back panel
where cables are connected.
(4) Keep as far as possible from other radio devices.
(5) Keep safety distance from magnetic compass.
Table 1.2 Safety distance of compass from units
0092653004-00 1-3
Chapter 1 Prior to installation MDC-5000 Series
1.5 Cable wiring and interconnection
1.5.1 Antenna Scanner unit
(1) The connecting cable between the Antenna-Scanner unit and the Processor unit should run apart
from any other radio antenna cable or power cables of the other devices. Do not lay the radar cable
in parallel to the sea surface together with other cables. These considerations are effective to
prevent random radio interference between systems. When these measures cannot be applied
because of space limitations, use metal pipes for each cable or other suitable ways to shield.
(2) In order to maximize the performance of the radar, the antenna cable and the power cable should
be as short as possible, and should be laid within the nominal length.
(3) Connect the shielded braided wire of the antenna cable to the grounding terminal inside the
Antenna unit
1.5.2 Processor unit
(1) Ground the braided wire of a cable firmly with the cable clamp fixing screw to the back panel.
(2) The Processor unit housing should be grounded to the ship ground by using the ground terminal of
the back panel.
1-4 0092653004-00
MDC-5000 Series Chapter 2 System configurations
No.
Name
Type
Comment
Weight/
Length
Quantity
1
Antenna
RW701A-03
3 ft
5 kg
1
RW701A-04
4 ft
6 kg
RW701A-06
6 ft
8 kg
RW701B-09
9 ft
12 kg
2-1
Scanner unit
RB806 (For MDC-5004)
4 kW
16.1 kg
1
2-2
RB807 (For MDC-5006)
6 kW
18.1 kg
2-3
RB808 (For MDC-5012)
12 kW
18.0 kg
2-4
RB809 (For MDC-5025)
25 kW
20.0 kg
3
Processor unit
MRM-110
5.1 kg
1 4 Operation unit
MRO-110
With CW-401-2M
2 kg
1
5-1
Connecting cable
242159098B-15M
(For MDC-5004)
With connectors on the both
sides
15 m
1
5-2
CW-845-15M
(For MDC-5006/5012/5025)
6
Power cable
CW-259-2M
With a connector on the
single side
2 m
1
7
Spare parts
SP-MRM-110
See spare parts list
1 set
8
Installation material
M12-BOLT.KIT
See installation material list
1 set
9
Document
MDC-5000.OM.E
Operation manual
1 10
Document
MDC-5000.IM.E
Installation manual
1
11
Document
MDC-5000.QR.E
Quick reference
1
1
-
Chapter 2 System configurations
2.1 Standard configuration list
MDC-7504/7506/7512/7525
0092653004-00 2-1
Chapter 2 System configurations MDC-5000 Series
No.
Name
Specification
Comment
Type
(Dimension)
Quantity
Usage
1
Fuse
F-1065-15A
Normal type
Tubular
(φ6.4 x 30)
1
Main power
2
Fuse
MF51NN250V5A/
N20-250V
Normal type
Tubular
(φ5.2 x 20)
1
Motor power
3
Fuse
FGMB 250V/0.8A
Normal type
Tubular
(φ5.2 x 20)
1
High voltage power
supply
4
Carbon brush
24Z125209B
1set
Antenna motor
(For RB806/RB807)
No.
Name
Specification
Quantity
Usage
1
Hexagon bolt
B12X55U
4
Antenna-Scanner unit
2
Nut
N12U
8
Antenna-Scanner unit
3
Plain washer
2W12U
8
Antenna-Scanner unit
4
Spring washer
SW12U
4
Antenna-Scanner unit
5
Anti electro corrosive
washer
56R7201M2
4
Antenna-Scanner unit
6
Anti electro corrosive
washer
56R7202M2
4
Antenna-Scanner unit
7
Ferrite core
GRFC-13
1
Antenna-Scanner unit
8
Cable band
AB150-W
2
Antenna-Scanner unit
No.
Name
Specification
Quantity
Usage
1
Connector
BD-06BFFA-LL6001
2
NMEA signal I/O
2
Connector
BD-08BFFA-LL6001
1
AIS
2.2 Spare parts list
SP-MRM-110
2.3 Installation material list
M12-BOLT.KIT
Connector KIT
2-2 0092653004-00
MDC-5000 Series Chapter 2 System configurations
No.
Name
Specification
Comment
Weight
/Dimension
/Quantity
1
Gyro converter
S2N, U/N 9028C
qwerty-electronic
2
Log pulse NMEA
converter
L1N, U/N 9181A
qwerty-electronic
200pulse/NM only
3
Gyro / Log interface
ADPC-101
1.5 kg
4
Rectifier unit
PS-010
5A fuse attached
3.5 kg
VL-PSG001
For RW701B-09
5
AC power cable
VV-2D8-3M
Without connectors on the both
sides
3 m
6
Connecting cable
CW-373-*
*: 5M, 10M or 30M
With 6-pin water resistant
connectors at both ends (cable
for data)
5 m, 10 m
or 30 m
CW-374-5M
With a 6-pin connector (1006
series) and a 6-pin water
resistant connector (cable for
data)
5 m
CW-376-5M
With a 6-pin water resistant
connector and one end plain
(cable for data)
5 m
CW-387-5M
With a 8-pin water resistant
connector and one end plain
(cable for AIS)
5 m
CW-561- *
*: 10M or 30M
With 12-pin water resistant
connectors at both ends (cable
for remote display)
10 m or 30 m
CW-576-0.5M
With a 10-pin water resistant
connector and D-Sub connector
(analog RGB) + Alarm out
0.5 m
CW-401- *
*: 5M or 10M
Operation unit cable
5 m or 10 m
7 Antenna-Scanner unit
and Processor unit
connecting cable
CW-845-*
*: 20M, 30M, 40M,
50M, 65M, 100M
With connectors on the both
sides
(For MDC-5006/5012/5025)
20m, 30m,
40m, 50m,
65m or 100m
242J159098*-**M
**: 20M, 30M, **M
(100m max)
With connectors on the both
sides
(For MDC-5004)
20m, 30m,
**m (100m
MAX)
2.4 Option list
0092653004-00 2-3
Chapter 2 System configurations MDC-5000 Series
Processor unit
MRM-110
Connecting cable
CW-845-15M (Standard)
CW-845-20M/30M40M//50M/65M/100M
242J159098-15M (Standard)
242J159098-20M/30M
Scanner unit
RB806 (4kW)
RB807 (6kW)
RB808 (12kW)
RB809 (25kW)
Power cable
CW-259-2M
Rectifier
PS-010
or
VL-PSG001
Onboard DC power supply
21.6 to 41.6VDC
Onboard AC power supply
100/115VAC
200/230VAC
AC power cable
VV-2D8-3M
Alarm out
Operation unit
MRO-110
NMEA signal I/O
NMEA0183
IEC61162-1
IEC61162-2
AIS
CW-376-5M
CW-373/374/376-5M
CW-387-5M
CW-576-0.5M
Slave Monitor or
Processor
MRD-108+MRO-108
MRD-109+MRO-108
MRD-111
MRM-110+MRO-110
CW-373-5M/10M/30M
CW-561-10M/30M
J1 (10P)
J2 (8P)
J8 (12P)
VDR or
External monitor
J3 (6P)
J5 (6P)
Antenna
RW701A-03
RW701A-04
RW701A-06
RW701B-09
Standard
Option
Owner supplied
J7
POWER
J9
C-MAP
SD CARD
USB Mouse/
Trackball.
USB
XGA Display
(Analog RGB)
Display
Navigation devices
(GPS / GPS compass)
Gyro Interface
Log Intergace
Gyro/Log interface
J6 (6P)
CW-373/374/376-5M
Monitor cable
2.5 MDC-5004/5006/5012/5025 series system configuration
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MDC-5000 Series Chapter 3 Installation method
Unit: mm (inch)
Chapter 3 Installation method
3.1 How to install the Antenna Scanner unit
External view and dimensions
RB806
RB807
0092653004-00 3-1
Chapter 3 installation method MDC-5000 Series
Unit: mm (inch)
RB808
RB809
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MDC-5000 Series Chapter 3 Installation method
Unit: mm (inch)
100 φ
RA774UA
Figure 3.1 Plain view of mounting hole
199
(7.83)
185
(7.28)
(0.55)
(3.97)
Notch of Scanner
Heading
Antenna rotating radius
R600 (3 ft Antenna unit)
R700 (4 ft Antenna unit)
R1000 (6 ft Antenna unit)
R1400 (9 ft Antenna unit)
14φx 4
Cable opening
Figure 3.2 Assembly of Scanner unit base
Mounted with four bolts
M12 Double nut
Spring washer
Washer
M12 bolt
Platform
Scanner unit base
Washer
Anti-electro corrosive washer
Anti-electro corrosive washer
3.1.1 Installation of the Antenna Scanner unit
The Antenna Scanner unit is equipped to orient the notch of the attachment to stern as shown in Figure
3.1. Installation in this way eases maintenance work. Also refer to the consideration on equipment
shown in 1.4.1.
(1) Four mounting holes 14 mm in diameter are located on the mounting platform with reference to
Figure 3.1.
(2) The Antenna Scanner unit is secured with four 12 mm stainless steel bolts contained in installation
material.
0092653004-00 3-3
Chapter 3 installation method MDC-5000 Series
Antenna radiation side (KODEN –mark side)
Antenna
Rotating base
Remove
Protective cap
Projection mark
Figure 3.3 Antenna assembly to the rotating shaft
Rotating base
Flat washer
Spring washer
Installation bolt
3.1.2 Mounting the Antenna
(1) Remove the protective cap on top of the Scanner unit rotational shaft.
(2) Remove four bolts tentatively fixed to the base of the antenna and install the Scanner unit to the
rotating base. Align the direction of antenna radiation side (KODEN –mark side) with the projection
mark on the rotating base.
(3) Fix the aerial with four bolts removed in step 2.
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MDC-5000 Series Chapter 3 Installation method
4kW (RB806)
cable clamp
X12
X11
X1
X2
Fixing bolt
TR unit
Magnetron lead wire
cable clamp
X1
X2
X11
X12
magnetron
Cut portion of Scanner unit base
Fixing bolt
Shield braid terminal
Cable holder plate
Scanner unit
Antenna cable
Put the shield braid
under the cable holder plate
as short as possible.
7-pins connector
Shield braid
9-pins connector
Remove the heat contraction tube
Rubber packing
Cable inlet hole
Make the height less than 5mm
TR unit
3.1.3 Installation of the connecting cable 242J159098x-xxM
3.1.3.1 Scanner unit 4kW (RB806)
(1) Please make sure power supply of the Scanner unit is OFF.
(2) Disassemble the front cover of the Scanner unit from the rear cover by loosening fixing bolts.
(3) Remove the TR unit by disconnecting the connector X1 and X2 after loosening fixing bolts of
the TR unit. Please make sure magnetron does NOT touch metals.
(4) Remove the cable holder plate and the rubber packing by loosening bolts at the bottom of
the Scanner unit box.
(5) Antenna cable shall be taken into the Scanner unit box through the cable inlet hole.
(6) Antenna cable shall be fixed as described in the illustration below, using the cable holder plate
and the rubber packing removed in 4. Shield braid terminal shall be fixed under the cable holder
plate together with lug terminal, after removing the edge portion of heat contraction tube of the
antenna cable.
(7) Mount the TR unit after connecting the X1 and X2 connectors (removed in 3) by fixing bolts.
(8) 7 pin connector shall be connected to X11 of the TR unit, 9 pin connector to X12.
(9) Antenna cable shall be clamped onto the TR unit. Please make sure the antenna cable does
NOT touch magnetron lead wires.
(10) The front and rear covers of the Scanner unit shall be fixed by fixing bolts.
0092653004-00 3-5
Chapter 3 installation method MDC-5000 Series
3) Pull out the TR unit, remove the
cable clamp.
TR unit
4) Disconnect connector P2 from J2 and
P2 from J5.
P2 <- J2
PCB: E71-110X
P2 <- J5
2) Disconnect connectors P3 from J3
[E61-120X].
Remove the two fixing bolts.
(Tool: Wrench 13mm)
PCB: E61-120X
P3 <- J3
Bolt
Bolt
1) Remove back cover by loosening four fixing
bolts.
(Tool: Wrench 13mm)
Cable clamp
3.1.4 Installation of the connecting cable CW-845-xxM
3.1.4.1 Scanner unit 6kW (RB807)
Make sure the radar system is turned off.
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MDC-5000 Series Chapter 3 Installation method
5) This picture is the view of scanner unit housing.
(a) Cable holder plate
(b) Cable clamp-b
(c) Cable clamp-c
(a)
(b)
(c)
7) The connecting cable CW-845-xxM
Blue tapes are wound as a mark on the cable.
Blue tape mark-b
Blue tape mark-a
Blue tape mark-c
Connecting cable
Cable inlet hole
8) Pull in the connecting cable into the
scanner unit through the cable inlet hole
Guide the cable to the cable holding
plate.
6) Remove two fixing bolts.
(Tool: Wrench 8mm)
Remove the cable holding plate and
rubber packing.
Cable holding plate
Fixing bolt (8mm)
Rubber packing
0092653004-00 3-7
Chapter 3 installation method MDC-5000 Series
9) Attach rubber packing to the blue tape
mark-a.
Rubber packing
Blue tape mark-a
10) Attach cable holding plate and fix it with
two bolts.
(Tool: Wrench 8mm)
Cable holding plate
12) Secure the ferrite core in place by using
provided bands.
Note: The ferrite core and the bands are included
with the installation material.
Ferrite core
Band
Band
11) Attach the ferrite core from blue tape-b
to 10cm end.
Blue tape mark-b
3-8 0092653004-00
MDC-5000 Series Chapter 3 Installation method
13) The cable placed in the far right under
the motor.
Cable clamp-b
Clamp the blue tape mark by
the cable clamp-c.
Blue tape mark-c
Cable clamp-c
15) This picture is the view of the cable layout.
Clamp the blue tape mark-c by the cable clamp-c.
14) Clamp the cable by the cable
clamp-b.
Cable clamp-b
0092653004-00 3-9
Chapter 3 installation method MDC-5000 Series
18) Insert TR unit in the scanner unit
housing.
TR unit
16) Connect connector P2 to J2 and P4 to J5.
[PCB E71-110X].
P2 -> J2
PCB: E71-110X
P4 -> J5
17) Through the P4 to J5 to clamp A and B.
P4 -> J5
Clamp A
Clamp B
19) Connect connectors P3 to J3 [PCB E61-120X]
Fix the two fixing bolts.
(Tool: Wrench 13mm)
PCB: E61-120X
P3-> J3
Bolt
Bolt
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MDC-5000 Series Chapter 3 Installation method
23) Attach the back cover by tightening four fixing
bolts.
(Tool: Wrench 13mm)
Connecting cable
Shield braid terminal
Clamping band
21) Clamp the connecting cable by the
clamping band and fix with screw-A.
Fix the shield braid terminal with screw-B.
22) Connect connector P2 to J2 [PCB E61-120x].
Connect the connectors P1 and P3 to J1 and J3
[PCB E71-110X].
P3 -> J3
P2 -> J2
PCB: E61-120X
PCB: E71-110X
P1 -> J1
20) Remove the screw-A and the screw-B.
B
Clamping band
A
0092653004-00 3-11
Chapter 3 installation method MDC-5000 Series
4) Disconnect connector P2 from J2
[E61-110X].
1) Remove back cover by loosening four fixing
bolts.
(Tool: Wrench 13mm)
2) Disconnect connectors P3 from J3
[E61-120X].
Remove the two fixing bolts.
(Tool: Wrench 13mm)
PCB: E61-120X
P3 <- J3
Bolt
Bolt
3) Pull out the TR unit.
TR unit
P2 <- J2
PCB: E61-110X
3.1.4.2 Scanner unit 12kW (RB808)
Make sure the radar system is turned off.
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