Kodak 8700, 8500 Service manual

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Page 1

Kodak DryView 8700/8500

LASER IMAGERS

Service Manual

1202688

78-6970-6528-8

5/01 Rev. M

Page 2

Revision History

The original issue and revisions of the Service Manual for the Kodak DryView 8700/8500 LASER IMAGER are identified as follows:

Issue Date (Rev. A): 1/96, (Rev. B): 4/96, (Rev. C): 9/96, (Rev. D): 12/96, (Rev. E): 3/96, (Rev. F): 5/97, (Rev. G): 8/97, (Rev. H): 7/98, (Rev. J): 4/99, (Rev. K): 3/00, (Rev. L): 3/01, (Rev. M): 5/01

Section

Title/a M Title and a pages

Warnings L –

TOC M xi, xiii, xviii

1 L – 2 L – 3 M 3-21 4 L – 5 M 5-1, -4, -6, -7 6 L – 7 M 7-1, this section was previously Section 8. 8 M 8-1, -30, -31, -44, -61 thru -65, this section was previously

9 M 9-1, this section was previously Section 7, the revision

Text Rev.

Pages Changed in Current Revision (M)

Section 9.

level of the Functional Diagrams did not change.

Page 3

Warnings and Cautions

Warnings and Cautions for Kodak DryView 8700/8500 LASER IMAGER

Safety Instructions Read and understand all instructions before using.

WARNING

This equipment is operated with hazardous voltage which can shock, burn, or cause death.

Remove wall plug before servicing equipment. Never pull on cord to remove from outlet. Grasp plug and pull to disconnect.

Do not operate equipment with a damaged power cord. Do not use an extension cord to power this equipment. Position the power cord so it will not be tripped over or pulled. Connect this equipment to a grounded outlet. Use only the power cord supplied with this equipment. Do not place a portable multiple–socket outlet (power strip) on the floor. Mount the power strip on a wall or

on the underside of a table.

WARNING

Not protected against ingress of liquids including bodily fluids.

WARNING

For continued protection against fire, replace fuses only with fuses of the same type and rating.

WARNING

This equipment contains moving parts that may be accessible to the user. Loose clothing, jewelry, or long hair may cause minor personal injury or damage to the equipment. Do not operate equipment with the covers open. Do not operate equipment with any of the safety interlocks overridden.

WARNING

This equipment is not contained in a sealed cabinet. Therefore, it must not be used in locations where it can come in contact with liquids, including bodily fluids.

CAUTION

Do not use in the presence of flammable anesthetics, oxygen or nitrous oxide. This equipment does not have a gas-sealed electronics enclosure and could ignite any flammable or explosive gases present in its environment.

i2001 March Rev. L 1202688

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Service Manual

CAUTION

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. Those limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

• FCC ID: PA4870085007E2620

CAUTION

Avoid Laser Beam

This equipment employs a 150 milliwatt laser. Laser radiation may be present when the machine operates without panels or covers installed.

Use of controls or adjustments, or performance of procedures other than those specified herein, may result in eye damage.

Covers shall be removed by authorized service personnel only.

CAUTION

This equipment is intended to connect to other medical devices. Only qualified service personnel may perform installation and service maintenance. The laser in the equipment is not a patient device. Therefore, the equipment must be installed no closer than 1.83 meters from a patient bed or chair.

CAUTION

U.S. Federal law restricts this device to the sale by, or on the order of, a licensed health care practitioner.

CAUTION

Do not substitute or modify any part of this equipment without approval of Eastman Kodak Company.

CAUTION

General External Cleaning: This equipment may be cleaned with a damp cloth using water with mild

detergent, or commercial electronic equipment cleaner.

1202688 2001 March Rev. L

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Do not touch, Hot Surface!

Warnings and Cautions

Front

Surface Chaude. Ne pas toucher!

Nicht anfassen. Heisse Oberflache!

ATTENTION:

ACHTUNG:

ATTENZIONE:

Non toccare. Superficie Calda!

Class 1 Laser

Laser de catégorie 1

Laser-Klasse 1

Laser di Classe 1

Klass 1 Laser

Left

CAUTION:

Do not touch. Hot surface!

ADVERTENCIA:

No tocar. Superficia Caliente!

OPGEPAST:

Niet aanraken. Heet Oppervlak!

Rear

DANGER - Invisible Laser Radiation When Open.

Avoid Direct Exposure to Beam.

ATTENTION - Rayonnement Laser Invisible En Cas D’Ouverture. Exposition Dangereuse Au Faisceau.

VORSICHT - Unsichtbare Laserstrahlung Wenn Abdeckung

Geöffnet. Nicht Dem Strahl Aussetzen.

VARNING - Osynlig Laserstrålning. Laserstråining När

Denna Del Ä Öppnad. Strålen Är Farlig.

iii2001 March Rev. L 1202688

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Service Manual

Label located on back of IMAGER.

1202688 2001 March Rev. L

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Warnings and Cautions for External Interface Box Accessories

Read and understand all instructions before using.

Classifications

UL Classified

File Number E183646 Control Number 9R46

Medical Equipment

UL 2601-1 CAN/CSA No. 601.1

Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, Casualty and

Medical Hazards only in Accordance with UL 2601-1, CAN/CSA C22.2 No. 601.1 and IEC 601.1.

CAUTION

Do not use in the presence of flammable anesthetics, oxygen or nitrous oxide. This equipment does not have a gas sealed electronics enclosure and could ignite any flammable or explosive gases present in its environment.

WARNING

This equipment is operated with hazardous voltage which can shock, burn, or cause death.

Remove wall plug before servicing equipment. Never pull on cord to remove from outlet. Grasp plug and pull to disconnect.

on the underside of a table.

v2001 March Rev. L 1202688

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Service Manual

WARNING

Not protected against ingress of liquids, including bodily fluids.

WARNING

For continued protection against fire, replace fuses only with fuses of the same type and fuse rating.

WARNING

This equipment is not contained in a sealed cabinet. Therefore, it must not be used in locations where it can come in contact with liquids, including bodily fluids.

CAUTION

This equipment is intended to connect to other medical devices. Only qualified service personnel may perform installation and service maintenance.

CAUTION

U.S. Federal law restricts this device to the sale by, or on the order of, a licensed health care practitioner.

CAUTION

Do not substitute or modify any part of this equipment without approval of Eastman Kodak Company.

CAUTION

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

CAUTION

General External Cleaning: This equipment may be cleaned with a damp cloth using water with mild

detergent, or commercial electronic equipment cleaner.

Type B Applied Part

1202688 2001 March Rev. L

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Agency, Regulatory and CE Marking Compliance

All agency, regulatory and CE marking information may be found in the User Guide for these models.

vii2001 March Rev. L 1202688

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Service Manual

BLANK PAGE

viii

1202688 2001 March Rev. L

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T able of Contents

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.

No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice

and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

Table of Contents

Description Page

Revision History a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings and Cautions for Kodak DryView 8700/8500 LASER IMAGER i

Warnings and Cautions for External Interface Box Accessories v. . . .

Agency, Regulatory and CE Marking Compliance vii. . . . . . . . . . . . . . . . . .

Section 1 – Specifications 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. Dimensions 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Electrical 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Storage Environment 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4. Operating Environment 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. Environmental Effects 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6. Host Control 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7. Keypad 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8. Cables 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2 – Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Unpacking 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Voltage Setup 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Cable Connections 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-1. Compact Keypad to TDB/C 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-2. Touch-Screen Keypad to KFEIB to TDB/F 2-7. . . . . . . . . . . . . . . . . . . .

2-3-3. Touch-Screen Keypad to UKEIB to TDB/C 2-8. . . . . . . . . . . . . . . . . . .

2-3-4. Host Control to UKEIB to TDB/F 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-5. Video Source to VEIB to FIB 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-6. Video Source to VIB 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-7. Video Source to EVEIB to FIB 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-8. Digital Source to DEIB to FIB 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

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Service Manual

Description Page

2-3-9. Digital Source to DIB 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-10.Kodak DryView 8800 MULTI-INPUT MANAGER or Kodak Digital Science

969 HQ LASER IMAGER to 8700/8500 IMAGER 2-16. . . . . . . . . . . . .

2-4. Switch and Jumper Settings 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-1. UKEIB 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-2. Copper TDB 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-3. VEIB 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-4. VIB 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-5. EVEIB 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-6. DEIB 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5. System Configuration 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-1. Power Up the IMAGER 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-2. Connect the MPC to the IMAGER 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-3. Set the System Clock 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-4. Load IMS Parameters 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-5. Load SCB Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-6. Load AIQC Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-7. Load Keypad Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-8. Digital Modality Setup 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-9. Video Modality Setup 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-9-1. Inspect Signals from Modality 2-26. . . . . . . . . . . . . . . . . . . . .

2-5-9-2. Enter Rough Video Parameters 2-27. . . . . . . . . . . . . . . . . . .

2-5-9-3. Fine Tune Video Parameters 2-30. . . . . . . . . . . . . . . . . . . . .

2-5-9-4. Set Customer Preferences 2-33. . . . . . . . . . . . . . . . . . . . . . .

2-5-9-5. OEM Monitor Adjustment 2-34. . . . . . . . . . . . . . . . . . . . . . . .

Section 3 – Adjustments 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Processor Temperature 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Processor Drum Stripper 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3. Densitometer Calibration 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4. Density Patch Offset 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5. Exit Transport Sensor Actuator 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6. Local Panel Display Contrast and Buzzer Volume 3-10. . . . . . . . . . . . . . . . . . .

3-7. Power Supply Voltages 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7-1. +5, +17, –17, and +24 VDC Power Supply (PS901) 3-11. . . . . . . . . . .

3-7-2. –5.2 VDC Power Supply (PS902) 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8. Multifeed Board (MFB) Actuator 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9. Multifeed Board (MFB) Actuator (Alternative Adjustment) 3-18. . . . . . . . . . . . .

3-10. Pickup Arm Height Calibration 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1202688 2001 May Rev. M

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T able of Contents

Description Page

3-11. Processor Drum Brushes 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 – Disasssembly/Reassesmbly 4-1. . . . . . . . . . . . . . . . . . . . . . . . . .

4-1. Covers and Panels 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-1. Front Panel 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-2. Rear Panel 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-3. Right Side Panel 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-4. Electronics Enclosure Cover 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2. Processor/Exit Assembly 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-1. Processor Drum 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-2. Processor Rollers 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-3. Processor Motor (M301) 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-4. Processor Brushes 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-5. Processor Communication Board (PCB) 4-11. . . . . . . . . . . . . . . . . . . . .

4-2-6. Rotating Processor Board (RPB) 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-7. Processor Slip Rings 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-8. Processor Thermal Fuses 4-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-9. Exit Assembly 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-10.Exit Motor (M303) 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-11.Processor Exit Sensor (SW301) 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-12. Processor Entrance Sensor (SW302) 4-18. . . . . . . . . . . . . . . . . . . . . . . .

4-2-13. Exit Transport Sensor (SW304) 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-14.Densitometer Assembly 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3. Transport Assembly 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-1. Transport Motor (M402) 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-2. Transport Feed Roll Motor (M401) 4-22. . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-3. Platen Motor (M403) 4-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-4. Platen Entrance Sensor (SW402) 4-24. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-5. Platen Exit Sensor (SW403) 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-6. Transport Midpoint Sensor (SW404) 4-26. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-7. Transport Feed Sensor (SW405) 4-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-8. Tongue Depressor Sensor (SW406) 4-28. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-9. Tongue Depressor Interrupt Switch (SW407) 4-29. . . . . . . . . . . . . . . . .

4-3-10. Tongue Depressor Solenoid (Y401) 4-30. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-11.Transport Feed Roll Solenoid (Y402) 4-31. . . . . . . . . . . . . . . . . . . . . . . .

4-3-12. Gate Solenoid (Y403) 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-13.Multifeed Board (MFB) 4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4. Pickup Assembly 4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-1. Pickup Module 4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-2. Vacuum Relay (K501) 4-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

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Service Manual

Description Page

4-4-3. Pickup Motor (M501) 4-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-4. Vacuum Pump (M502) 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-5. Picker Down Sensor (SW501) 4-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-6. Film Out Sensor (SW502) 4-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-7. Picker Up Sensor (SW503) 4-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-8. Picker Extended Sensor (SW504) 4-42. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-9. Vacuum Solenoid (Y501) 4-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5. Rollback Assembly 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-1. Rollback Module 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-2. Rollback Motor (M601) 4-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-3. Rollback Motor Home Sensor (SW601) 4-47. . . . . . . . . . . . . . . . . . . . . .

4-5-4. Cartridge Open Sensor (SW603) 4-48. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-5. Cartridge Present Sensor (SW604) 4-49. . . . . . . . . . . . . . . . . . . . . . . . .

4-5-6. RF Tag Interface Board and RF Reader Board 4-50. . . . . . . . . . . . . . .

4-5-7. RF Antenna Board 4-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6. Exposure Assembly 4-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-1. Platen and Optics Module 4-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-2. Platen Access Plate 4-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-3. Platen Bottom Sensor (SW701) 4-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-4. Beam Power Board (BPB) 4-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-5. Platen Kicker Solenoid (Y706) 4-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-6. Platen Door Interlock Sensor (SW703) 4-57. . . . . . . . . . . . . . . . . . . . . .

4-6-7. Platen Top Solenoid (Y701) 4-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-8. Platen Alignment Solenoids (Y702 – Y705) 4-59. . . . . . . . . . . . . . . . . .

4-7. Air Filtration System 4-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-1. Filtration Fan (M801) 4-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-2. Filter Present Switch (SW801) 4-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8. Frame Mounted Parts 4-62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-1. Power Distribution Board (PDB) 4-62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-2. Processor Power Relay (K801) 4-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-3. Local Panel 4-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-4. Top Cover Interlock (SW802) 4-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-5. Left Door Machine Interlock (SW803) 4-66. . . . . . . . . . . . . . . . . . . . . . . .

4-8-6. Left Door Laser Interlock (SW804) 4-67. . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-7. Power Switch (SW805) 4-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-8. Supply Door Interlock (SW806) 4-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-9. Supply Door Solenoid (Y801) 4-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-10.Left Door Solenoid (Y802) 4-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-11.Service Switch 4-72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9. Power Module Assembly 4-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4-9-1. Power Module 4-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-2. Filter Capacitor (C901) and Varistor (V901) 4-74. . . . . . . . . . . . . . . . . .

4-9-3. Input Circuit Breaker (CB901) 4-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-4. Processor Circuit Breaker (CB902) 4-76. . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-5. Power Supply, Cooling Fans, and Vacuum Pump

Circuit Breaker (CB903) 4-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-6. 24 VAC Circuit Breaker (CB904) 4-78. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-7. Line Filter (LF901) 4-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-8. Power Latch Relay (K901) 4-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-9. Cooling Fan Motor (M901) 4-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-10.+5, +17, –17, and +24 VDC Power Supply (PS901) 4-82. . . . . . . . . . .

4-9-11.–5.2 VDC Power Supply (PS902) 4-83. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10. Electronics Enclosure 4-84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-1.Translator Daughter Board (TDB) 4-84. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-2. Interface Boards (DIB/FIB/SIB/VIB) 4-85. . . . . . . . . . . . . . . . . . . . . . . . .

4-10-3.Image Processor Board (IPB) 4-86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-4.Memory Daughter Board (MDB) 4-87. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-5.System Controller Board (SCB) 4-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-6.Machine Interface Board (MIB) 4-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-7.New Modem Board (NMB) 4-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-8.Cooling Fan Motors (M1001 – M1003) 4-92. . . . . . . . . . . . . . . . . . . . . . .

Section 5 – Additional Information 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1. Required Tools 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2. Temperature Meter and Probe Calibration 5-2. . . . . . . . . . . . . . . . . . . . . . . . . .

5-3. Serial Number Label Location 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4. Adapter Cable Pinouts 5-2 5-5. Preventive Maintenance 5-4

5-5-1. Preventive Maintenance Intervals 5-4 5-5-2. Supplies Required for PM 5-4 5-5-3. EM Call Checklist 5-5

5-5-4. 10,000 Cycle Checklist 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5-5. 30,000 Cycle (or Yearly) Checklist 5-7. . . . . . . . . . . . . . . . . . . . . . . . . .

5-5-6. Cleaning the Processor 5-8 5-5-7. Cleaning the Platen 5-17

5-5-8. Completing the PM 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Section 6 – Theory of Operation 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1. Overall System Architecture 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1-1. Module Architecture 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1-2. System Electronics Architecture 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2. Module Descriptions 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-1. Local Panel Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-2. Densitometer Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-3. Processor Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-4. Transport Assembly 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-5. Pickup Assembly 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-6. Rollback Assembly 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-7. Exposure Assembly 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-8. Frame Assembly 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-9. Power Module Assembly 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-10. Electronic Enclosure Assembly 6-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3. Electronics Description 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1. Image Management System 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1-1. Image Processor Board (IPB) 6-10. . . . . . . . . . . . . . . . . . . . .

6-3-1-2. Bandwidth 6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1-3. Memory Daughter Board (MDB) 6-12. . . . . . . . . . . . . . . . . . .

6-3-1-4. Translator Daughter Board (TDB) 6-13. . . . . . . . . . . . . . . . .

6-3-1-5. Image Interface Boards (DIB, FIB, VIB) 6-13. . . . . . . . . . . .

6-3-1-6. Digital Interface Board (DIB) 6-14. . . . . . . . . . . . . . . . . . . . . .

6-3-1-7. Fiber Interface Board (FIB) 6-14. . . . . . . . . . . . . . . . . . . . . . .

6-3-1-8. Video Interface Board (VIB) 6-15. . . . . . . . . . . . . . . . . . . . . .

6-3-2. Laser Optics System (LOS) 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-2-1. General Description 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-2-2. LOS Electronics 6-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3. Machine Control System (MCS) 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-1. General Description 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-2. MCS Components 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-3. EEA Electronics 6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-4. Machine Interface Board (MIB) 6-18. . . . . . . . . . . . . . . . . . .

6-3-3-5. System Control Board (SCB) 6-19. . . . . . . . . . . . . . . . . . . . .

6-3-3-6. New Modem Board (NMB) 6-20. . . . . . . . . . . . . . . . . . . . . . .

6-3-3-7. RF Tag Subsystem 6-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-8. Interlocks 6-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-4. Operator Interfaces 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-5. System Firmware and Software 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Section 7 – Troubleshooting 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1. General 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2. Sensor/Interlock Trouble Analysis 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-1. Sensor Locations 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-2. Sensor Troubleshooting 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-3. Measuring Sensor Signals at the SCB 7-3. . . . . . . . . . . . . . . . . . . . . . .

7-2-4. Sensor to SCB Schematic 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-5. Interlock Switches 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3. Motor/Solenoid Trouble Analysis 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-1. Motor Locations 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-2. Motor Troubleshooting 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-3. Solenoid Locations 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-4. Solenoid Troubleshooting 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4. Film Sequencing 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-1. Load Cartridge Sequence 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-2. Open Cartridge Lid 7-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-3. Read RF Tag 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-4. Position Pickup Arm 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-5. Pick Up Film 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-6. Move Film to Feed Position 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-7. Prepare to Feed Film 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-8. Feed Film to Platen Entrance 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-9. Close Out Pickup Cycle 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-10.Load Film into Platen 7-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-11.Unload Exposed Film from Platen 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-12.Drive Film Up Through Transport 7-22. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-13.Drive Film Through Processor to Exit Tray 7-23. . . . . . . . . . . . . . . . . . .

7-5. Error Code Index 7-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6. Troubleshooting QuickSheets 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

7-6-1. Error Code Descriptions 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-2. EC39: EIB (or IB) not detected by IPB 7-30. . . . . . . . . . . . . . . . . . . . . . .

7-6-3. EC48: No End of File (EOF) 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-4. EC59: IPB unable to load parameters to EIB (or IB) 7-32. . . . . . . . . . .

7-6-5. EC64: IPB detected parity error during acquisition 7-34. . . . . . . . . . . .

7-6-6. EC65: Data Overflow or Underflow 7-35. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-7. EC66: Image memory address has crossed the boundary of available

memory 7-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-8. EC67: Too many pixels received from EIB (or IB) 7-37. . . . . . . . . . . . .

7-6-9. EC68: Timeout waiting for pixels from EIB (or IB) 7-39. . . . . . . . . . . . .

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Description Page

7-6-10.EC68: (Video): Timeout waiting for pixels from EIB (or IB) 7-42. . . . . .

7-6-11.EC75: Local panel failed 7-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-12.EC85: Image memory is full 7-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-13.EC116: Pickup arm could not be moved to proper position 7-45. . . . .

7-6-14.EC121: Optics module attenuator error 7-46. . . . . . . . . . . . . . . . . . . . . .

7-6-15.EC122: Optics module not present 7-47. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-16.EC123: Optics module temperature error 7-48. . . . . . . . . . . . . . . . . . . .

7-6-17.EC126: SCB unable to detect EOL signal from optics module 7-49. .

7-6-18.EC130: Supply door open 7-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-19.EC132: No supply cartridge 7-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-20.EC133: Less than 20 sheets remain in supply cartridge 7-52. . . . . . . .

7-6-21.EC134: Supply cartridge empty 7-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-22.EC139: Bad cartridge ID 7-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-23. EC145: Unsupported media type 7-55. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-24.EC151: Optics module PLL error 7-56. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-25.EC154: NVRAM error 7-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-26.EC161: FiIm jammed on multifeed detector 7-58. . . . . . . . . . . . . . . . . .

7-6-27.EC163: Jam to exposure 7-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-28.EC164: Jam exposure 7-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-29.EC165: Jam before processor 7-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-30.EC166: Film pickup problems 7-62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-31. EC173: Platen door open 7-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-32.EC176: Supply cartridge could not be opened 7-64. . . . . . . . . . . . . . . .

7-6-33.EC177: Supply cartridge could not be closed 7-65. . . . . . . . . . . . . . . . .

7-6-34. EC178: Top cover open 7-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-35.EC179: Left side door open 7-67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-36.EC202/203: Service override switch out (or fail) 7-68. . . . . . . . . . . . . . .

7-6-37.EC204: Supply door interlock failed 7-69. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-38.EC205: Top cover interlock failed 7-70. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-39.EC206: Left side door interlock failed 7-71. . . . . . . . . . . . . . . . . . . . . . . .

7-6-40.EC208: Left side door could not be opened 7-72. . . . . . . . . . . . . . . . . .

7-6-41.EC221: Pickup top sensor failed 7-73. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-42.EC222: Pickup middle sensor failed 7-74. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-43.EC223: Film present sensor failed 7-75. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-44.EC224: Pickup motor failed 7-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-45.EC225: Cartridge open sensor failed 7-77. . . . . . . . . . . . . . . . . . . . . . . .

7-6-46.EC226: Rollback home sensor failed 7-78. . . . . . . . . . . . . . . . . . . . . . . .

7-6-47.EC227: Rollback motor failed 7-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-48. EC228: Tongue depressor sensor failed 7-80. . . . . . . . . . . . . . . . . . . . .

7-6-49.EC229: Supply door could not be opened 7-81. . . . . . . . . . . . . . . . . . . .

xvi

1202688 2001 May Rev. M

Page 19

T able of Contents

Description Page

7-6-50.EC301: HIB parity error 7-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-51.EC302: HIB register read/write failed 7-83. . . . . . . . . . . . . . . . . . . . . . . .

7-6-52.EC303: HIB lookup table memory failed 7-84. . . . . . . . . . . . . . . . . . . . .

7-6-53.EC501: Processor drum could not be moved 7-85. . . . . . . . . . . . . . . . .

7-6-54.EC506: No communication from processor 7-86. . . . . . . . . . . . . . . . . . .

7-6-55. EC507: Processor returning bad data 7-88. . . . . . . . . . . . . . . . . . . . . . .

7-6-56.EC509: Processor failed to warm up in allotted time 7-89. . . . . . . . . . .

7-6-57.EC511: Processor warming 7-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-58. EC522: Bad densitometer 7-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-59.EC542: Jam in processor 7-92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-60.EC543: Jam in densitometer 7-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-61.EC544: Jam at exit 7-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-62.EC549: Processor filter not present 7-96. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-63.EC550: Clean processor and replace filter 7-97. . . . . . . . . . . . . . . . . . .

7-6-64.EC551, 552, 553: Processor heater 1, 2, 3 failed 7-98. . . . . . . . . . . . .

7-6-65.EC554: Processor over temp 7-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-66. EC561: Invalid densitometer data 7-100. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-67.EC601: Invalid power monitor offset 7-101. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-68.EC602: Invalid power monitor range 7-102. . . . . . . . . . . . . . . . . . . . . . . .

7-6-69.EC603: Invalid optical density range 7-103. . . . . . . . . . . . . . . . . . . . . . . .

7-6-70.EC604: Invalid laser dynamic range 7-104. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-71. EC605: Attenuator test failed 7-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-72.EC620: No film model found 7-106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-73.EC622: Corrupt film tables 7-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-74. EC623: Bad transfer function 7-108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-75. EC624: Bad densitometer data 7-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-76.EC625: Bad film contrast 7-110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-77.EC631: Film slow 7-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-78.EC632: Film fast 7-112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-79.EC633: System near calibration limits (film almost fast) 7-113. . . . . . . .

7-6-80.EC634: System near calibration limits (film almost slow) 7-114. . . . . . .

7-6-81.EC635: Dpatch slow 7-115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-82.EC636: Dpatch fast 7-116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-83. EC910: Printer Malfunction 7-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-84.EC913: HIB parity error 7-121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7. General System Process Problems 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

7-7-1. SCB Power Up/ Not Ready 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-2. Image Acquisition 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-3. Film Transport 7-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-4. Print Queue 7-124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xvii

Page 20

Service Manual

Description Page

7-7-5. Processor 7-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-6. AIQC 7-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8. Host Keypad Communications Trouble Analysis 7-126. . . . . . . . . . . . . . . . . . . . .

7-8-1. 8700/8500 Keypad 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8-2. HQ Keypad 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8-3. 8800 Local Panel 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-9. MPC Trouble Analysis 7-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-10. Image Quality Trouble Analysis 7-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-11. RF Tag Subsystem Trouble Analysis 7-128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 – Illustrated Parts Breakdown 8-1. . . . . . . . . . . . . . . . . . . . . . . . . .

8-1. Illustrated Parts Breakdown (IPB) 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-1. Machine and Skins Assembly (Screen 1 of 2) 8-3. . . . . . . . . . . . .

Figure 8-2. Machine Assembly (Screen 1 of 12) 8-7. . . . . . . . . . . . . . . . . . . . .

Figure 8-3. Hood Assembly 8-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-4. Front Panel Assembly 8-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-5. FD Latch Assembly 8-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-6. Filter Housing Assembly 8-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-7. Rollback Assembly, RF Tag 8-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-8. Rollback Cartridge Sensor Assembly 8-32. . . . . . . . . . . . . . . . . . . .

Figure 8-9. Rollback Carriage Assembly 8-34. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-10. Pickup Module Assembly 8-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-11. Plate Wrist Assembly 8-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-12. Transport Module Assembly (Screen 1 of 4) 8-41. . . . . . . . . . . . .

Figure 8-13. Exposure Module Assembly 8-48. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-14. Platen Assembly 8-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-15. Processor Entrance Assembly 8-54. . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-16. Processor Assembly 8-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-17. Processor Frame Assembly 8-59

Figure 8-18. Processor Drum Assembly 8-60

Figure 8-19. Film Stripper Assembly 8-62

Figure 8-20. Exit Assembly 8-64

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-21. Power Module Assembly 8-66 Figure 8-22. Electronics Enclosure Assembly, Standalone (Screen 1 of 2) 8-69

Figure 8-23. Electronics Enclosure Assembly, Dual (Screen 1 of 2) 8-73. . . .

Figure 8-24. Electronics Fan Assembly 8-77 Figure 8-25. External System Interfaces/Cabling 8-78

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

xviii

Section 9 – Diagrams 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1. Diagrams 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1202688 2001 May Rev. M

Page 21

Section 1 – Specifications

1-1. Dimensions

Height: 1279 mm (50.4 in.) – Top Cover closed 1641 mm (64.6 in.) – Top Cover open Width: 661 mm (26.0 in.) – Left Door closed

1218 mm (47.9 in.) – Left Door open

Depth: 813 mm (32.0 in.) – Supply and Filter Doors closed

1392 mm (54.9 in.) – Supply and Filter Doors open

Weight: 250 kg (550 lbs)

1-2. Electrical

Voltage: 200/220/240 VAC " 10%

50/60 Hz " 3%

Current Draw: 9 Amperes (maximum) Power Consumption: 1800 watts (maximum) during warm up

1-3. Storage Environment

Temperature: –35° to 60°C (–31° to 140°F) Humidity: 10% to 90% RH, Noncondensing

1-4. Operating Environment

Temperature: 15° to 35°C (59° to 95°F) Humidity: 20% to 85% RH, Noncondensing Vibration: 0.01 Gs (maximum) Magnetic Field: v 100 Gauss Leveling: 2 degrees or 3/4 inch difference maximum from front to back and side to side

1-5. Environmental Effects

Heat Load: 2300 BTU/Hr (average) Floor Load: 200 lb/ft Acoustical Noise: 55 dB at one meter

(70 dB momentarily)

(976 kg/m2)

1-6. Host Control

• RS232 or RS422 (jumper selectable) connection to IMAGER or UKEIB.

• Can be located up to one kilometer (3280 feet) from IMAGER when using a UKEIB and fiber cable.

2001 March Rev. L 1202688

1-1

Page 22

Service Manual

1-7. Keypad

• Available image formats include 1:1, 2:1, 4:1, 6:1, 9:1, 12:1, 15:1, 16:1, and 20:1, as well as up to 4 custom formats (for custom formats, images in the same row must all be the same format).

• Images can be acquired and stored in random or sequential order.

• Can be located up to one kilometer (3280 feet) from IMAGER (fiber cable).

1-8. Cables

• Keypad: Not plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• RS232: Supplied by OEM

Not plenum rated 15 ft.

• Digital: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• Analog: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• Fiber Optic: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.) 100 m (330 ft.), 150 m (490 ft.) 200 m (653 ft.), 250 m (816 ft.) 300 m (1090 ft.), 500 m (1652 ft.)

• Characteristics: Fiber (glass): 62./125 µm Bandwidth: 160 MHz/km Attenuation < 4 db/km at 850 nm Test attenuation per FOTP 171 S–T Connector

1-2

1202688 2001 March Rev. L

Page 23

Section 2 – Installation

2-1. Unpacking

Note

Steps 1 through 7 of this procedure can be performed by dock personnel or a Kodak-trained technician. Steps 8 through 32 must be performed by a Kodak-trained technician.

Note

Refer to Figure 2-1 while performing steps 1 through 7 of this procedure.

1. Remove the accessories box from the top of the shipping crate.

2. Remove the wire clamps that secure the front panel of the shipping crate, then remove the front panel.

3. Install the front panel as a ramp:

a. Lay the front panel down in front of the crate. b. Unfold the small ramp at the top end of the front panel. c. Set the bottom end of the front panel on the front edge of the crate. Align the holes in the panel

with the holes in the crate.

d. Use the two bolts stored underneath the IMAGER to secure the ramp to the crate.

4. Remove the foam packing from the front and top of the IMAGER.

5. Grasp the tape handle on the front of the IMAGER. Slowly pull the IMAGER out of the crate and ease

it down the ramp.

6. Remove the filter from the crate.

7. Roll the IMAGER to the installation location.

Accessories Box

Foam Packing

Plastic Bag

Foam Packing

2001 March Rev. L 1202688

Ramp Bolts

Tape Handle

Figure 2-1.

2-1

Page 24

Service Manual

Note

The remaining steps of this procedure must be performed by a Kodak-trained technician.

8. Remove the plastic bag from the IMAGER.

9. Remove the power cord, warranty, User Guide, and installation kit from the exit tray.

10. Remove all the filament tape from the exterior of the IMAGER.

11. Remove the plastic sheet from the local panel.

12. Open the top cover.

13. Open the left side and supply doors via their mechanical releases.

14. To gain access to the shipping screw on the right side of the exposure module: a. Remove the bracket (three screws) that secures the top edge of the front cover. b. Lift the front cover up and away from the frame.

Exit Tray

Local Panel

Top Cover

Filament Tape

Bracket

Front Cover

Supply Door Mechanical Release

Left Side Door Mechanical Release

Figure 2-2.

2-2

1202688 2001 March Rev. L

Page 25

Section 2 – Installation

15. Use a 4 mm ball-end Allen wrench to remove the three shipping screws that secure the exposure

module to the frame. There are two screws on the left side and one on the right (front). Discard the screws.

Shipping Screws

Figure 2-3.

16. Remove the filament tape from the pickup arms.

17. Pull the pickup arms down and remove the foam block located above the pickup assembly.

Foam Block

Filament Tape

Figure 2-4.

18. Remove the filament tape from the rollback handle.

19. Remove the filament tape from the wood block that is located between the frame and the transport

assembly, then remove the wood block.

2001 March Rev. L 1202688

2-3

Page 26

Service Manual

Rollback Handle

Filament Tape

Wood Block

Figure 2-5.

20. Remove the yellow caution tag from the handle on the transport assembly.

21. Release the processor latch and slide it to the right.

22. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its extended position.

23. Remove the filament tape from both ends of the processor cover.

Filament Tape (Both Ends)

Handle

Processor Latch

Figure 2-6.

24. Open the processor cover.

25. Remove the tape from the foam sheet that is wrapped around the drum, then slowly pull the foam sheet out of the processor.

26. Close the processor cover by lifting the cover slightly and pulling the support arm forward.

27. Press the blue release lever on the right side of the processor, then slide the processor/exit assembly back into place.

28. Slide the processor latch to the left to secure the processor/exit assembly.

29. Install the front cover and bracket.

30. Close the supply door and left side door.

31. Close the top cover by lifting the cover slightly and pushing the support rod backward.

2-4

1202688 2001 March Rev. L

Page 27

32. Install the charcoal filter in housing at back of machine.

Processor Cover

Support Arm

Foam Sheet Release Lever

Figure 2-7.

Section 2 – Installation

8700-113C

2001 March Rev. L 1202688

2-5

Page 28

Service Manual

2-2. Voltage Setup

Caution

The IMAGER can be configured to connect with 200, 220, or 240 VAC power sources. Before applying power, ensure that the IMAGER is set for the voltage that most closely matches the AC line voltage.

1. Measure the AC voltage at the wall outlet.

2. Remove the tag from the handle of the power module at the rear of the IMAGER. The tag indicates the factory set voltage. If this setting does not match the line voltage, perform the remaining steps of this procedure.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

3. Flip down the circuit breaker on the rear of the IMAGER, then unplug the power cord.

4. Remove the ventilation plate from the upper left corner of the power module (to gain access to the terminal block above the transformer). Refer to Figure 2-8.

5. Move the black wire to the terminal that most closely matches the AC line voltage.

6. Replace the ventilation plate.

240 220 200 0

Figure 2-8.

2-6

1202688 2001 March Rev. L

Page 29

Section 2 – Installation

2-3. Cable Connections 2-3-1. Compact Keypad to TDB/C

Note

The compact keypad is no longer available, but may still be on site in some customer locations.

1. If a keypad extension cable is being used, connect it to the compactkeypad cable. Refer to Figure 2-9.

2. Connect the keypad cable (or keypad extension cable) to the TDB/C at the rear of the IMAGER. Refer

to Figure 2-9.

TDB/C

COMM 1

COMM 0

Keypad Cable

Compact

Keypad

Keypad Extension Cable

Figure 2-9.

2-3-2. Touch-Screen Keypad to KFEIB to TDB/F

Note

The KFEIB (Keypad/Fiber External Interface Box) only supports touch-screen keypad users. A UKEIB is required for host control users.

1. Connect the keypad cable to the keypad and the KFEIB. Refer to Figure 2-10.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

Keypad Cable

Figure 2-10.

KEYPAD

..........

.........

........

Keypad

2001 March Rev. L 1202688

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Service Manual

2. If an optional footswitch is to be used, connect it to the KFEIB. Refer to Figure 2-11.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

Footswitch

KEYPAD

..........

.........

........

Figure 2-11.

3. Connect the fiber optic cable to the KFEIB. Refer to Figure 2-12.

4. Connect the fiber optic cable to the TDB/F at the rear of the IMAGER. Refer to Figure 2-12.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

KEYPAD

..........

.........

........

A-Lead

Fiber Optic Cable

B-Lead

A-Lead

B-Lead

TDB/F

B0A1 B1

COMM 0COMM 1

Figure 2-12.

5. Connect the KFEIB power cord. For installations outside the U.S. and Canada, the KFEIB is supplied with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The KFEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

2-3-3. Touch-Screen Keypad to UKEIB to TDB/C

Caution

The switches in the UKEIB must be set before any cables are connected to it. Use only approved cables and ensure that the cables are connected to the proper connectors on the UKEIB. If the switches are not set correctly when cables are connected, or unapproved cables are used, or cables are connected incorrectly, components within the UKEIB may be damaged.

1. Set the switches in the UKEIB (Universal Keypad External Interface Box) as required. Refer to Procedure 2-4-1.

2. Connect the keypad cable to the keypad and the UKEIB. Refer to Figure 2-13.

3. If an optional footswitch is to be used, connect it to the UKEIB. Refer to Figure 2-14.

2-8

1202688 2001 March Rev. L

Page 31

XMT

FTSW

RCV

Keypad Cable

Figure 2-13.

XMT

FTSW

RCV

Footswitch

UKEIB

FIBER OPTIC

A-CH B-CH

UKEIB

FIBER OPTIC

A-CH B-CH

HOST

.....

....

IMAGER

.....

....

HOST

.....

....

IMAGER

.....

....

KEYPAD

..........

.........

........

Keypad

KEYPAD

..........

.........

........

Section 2 – Installation

Figure 2-14.

4. Connect the KEIB cable to the UKEIB. Refer to Figure 2-15.

5. Connect the KEIB cable to the TDB/C at the rear of the IMAGER. Refer to Figure 2-15.

6. Connect the UKEIB power cord. For installations outside the U.S. and Canada, the UKEIB is supplied

with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The UKEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

UKEIB

FTSW

FIBER OPTIC

XMT

RCV

KEIB Cable

A-CH B-CH

HOST

.....

....

IMAGER

.....

....

KEYPAD

..........

.........

........

TDB/C

COMM 1

COMM 0

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Figure 2-15.

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2-3-4. Host Control to UKEIB to TDB/F

Caution

Note

Refer to subsection 5-4 for pinouts of the various host adapter cables.

Note

A translator keypad is required for hosts programmed with OEM commands other than Siemens. The translator keypad translates the OEM commands to Kodak commands that can be interpreted by the IMAGER. Different translator keypads are required for different OEMs.

A Siemens’ SHPT is not required for the IMAGER. The TDB translates the Siemens commands. For setup instructions refer to the MPC for Windows Comm parameters.

1. Set the switches in the UKEIB (Universal Keypad External Interface Box) as required. Refer to Procedure 2-4-1.

2. Connect the host adapter cable to the UKEIB. Refer to Figure 2-16.

Host

Host Adapter Cable

UKEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

Keypad Cable

HOST

.....

....

IMAGER

.....

....

KEYPAD

..........

.........

........

Translator Keypad

Figure 2-16.

3. If a translator keypad is required, connect the keypad cable to the keypad and the UKEIB. Refer to Figure 2-16.

4. If an optional footswitch is to be used, connect it to the UKEIB. Refer to Figure 2-17.

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Section 2 – Installation

UKEIB

FTSW

FIBER OPTIC

XMT

RCV

A-CH B-CH

HOST

.....

....

IMAGER

.....

....

KEYPAD

..........

.........

........

Footswitch

Figure 2-17.

5. Connect the fiber optic cable to the UKEIB. Refer to Figure 2-18.

6. Connect the fiber optic cable to the TDB/F at the rear of the IMAGER. Refer to Figure 2-18.

7. Connect the UKEIB power cord. For installations outside the U.S. and Canada, the UKEIB is supplied

UKEIB

FTSW

XMT

RCV

FIBER OPTIC

A-CH B-CH

HOST

.....

....

IMAGER

.....

....

KEYPAD

..........

.........

........

A-Lead

B-Lead

TDB/F

Fiber Optic Cable

A-Lead

B0A1 B1

COMM 0COMM 1

B-Lead

Figure 2-18.

2-3-5. Video Source to VEIB to FIB

1. Check/set the jumpers in the VEIB. Refer to Procedure 2-4-3.

2. Use an analog cable to connect the video signal from the modality to the appropriate Video In

connector on the VEIB. Refer to Figure 2-19.

3. If the modality provides a pixel clock signal, use an analog cable to connect it to the appropriate Ext

Clock In connector on the VEIB. Refer to Figure 2-19.

VEIB

FIBER OPTICS

A-CH B-CH

PORT 0 PORT 1

VIDEO

OUT

VIDEO

OUT

VIDEO

EXT CLOCK IN

PORT 1

PORT 0

2001 March Rev. L 1202688

Modality

Video Pixel Clock

Figure 2-19.

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Service Manual

4. Connect the fiber optic image cable to the VEIB. Refer to Figure 2-20.

5. Connect the fiber optic cable to the FIB at the rear of the IMAGER. Refer to Figure 2-20.

VEIB

FIBER OPTICS

A-CH B-CH

PORT 0 PORT 1

VIDEO

OUT

VIDEO

OUT

VIDEO

EXT CLOCK IN

PORT 1

PORT 0

A-Lead

B-Lead

FIB

Fiber Optic Cable

A-Lead

B-Lead

B0A1 A0

Figure 2-20.

6. Connect the VEIB power cord. For installations outside the U.S. and Canada, the VEIB is supplied with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The VEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

2-3-6. Video Source to VIB

1. Use an analog cable to connect the video signal from the modality to the appropriate Video In connector on the VIB at the rear of the IMAGER. Run the analog cable through the ferrite core as shown on the machine label. Refer to Figure 2-21.

2. If the modality provides a pixel clock signal, use an analog cable to connect it to the appropriate Ext Clock In connector on the VIB at the rear of the IMAGER. Refer to Figure 2-21.

VIB

VIDEO

PORT 0 PORT 1

VIDEO

OUT

VIDEO

OUT

EXT CLOCK IN

PORT 1PORT 0

Modality

Video

Pixel Clock

Figure 2-21.

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Section 2 – Installation

2-3-7. Video Source to EVEIB to FIB

1. Check/set the jumpers in the EVEIB. Refer to Procedure 2-4-5.

2. If the modality provides a pixel clock signal, use an analog cable to connect it to the appropriate Ext

Clock In connector on the EVEIB. Refer to Figure 2-22.

EVEIB

Fiber Optics

A-Ch B-Ch

H–Sync

CompositeV–Sync

Port 0 Port 1

Video

OUT

Video

OUT

Video

Modality

Pixel Clock

Figure 2-22.

Note

Port 0 is the only port that supports separate Sync inputs. Port 1 only supports standard composite video.

3. The video connections vary depending on the type of video output by the modality:

Video

Ext Clock IN

Port-0

Port-1

• If the modality provides standard composite video, use an analog cable to connect the video signal from the modality to the appropriate Video In connector on the EVEIB. Refer to Figure 2-22.

• If the modality provides SVGA output (like the PowerPC), an adaptor cable is required. Refer to Figure 2-23. Connect the green BNC cable to the Video In Port 0 connector on the EVEIB. Connect the black BNC cable to the H-Sync/Composite connector. If the modality provides a separate vertical sync signal, connect the yellow BNC cable to the V-Sync connector. The two 15-pin connectors on the adapter cable connect to the PC (longer cable) and the monitor cable.

EVEIB

Fiber Optics

A-Ch B-Ch

Yellow

Monitor

H–Sync

CompositeV–Sync

Black

Port 0 Port 1

Video

OUT

Green

Video

OUT

Video

Ext Clock IN

Port-0

Port-1

Figure 2-23.

4. Connect the fiber optic image cable to the EVEIB. Refer to Figure 2-24.

5. Connect the fiber optic cable to the FIB at the rear of the IMAGER. Refer to Figure 2-24.

6. Connect the EVEIB power cord. For installations outside the U.S. and Canada, the EVEIB is supplied with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The EVEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

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Fiber Optics

A-Ch B-Ch

H–Sync

CompositeV–Sync

EVEIB

Video

Port 0 Port 1

Video

OUT

Video

Ext Clock IN

Port-0

Port-1

A-Lead

B-Lead

FIB

Fiber Optic Cable

A-Lead

B-Lead

B0A1 A0

Figure 2-24.

2-3-8. Digital Source to DEIB to FIB

1. Check/set the jumpers in the DEIB. Refer to Procedure 2-4-6.

2. Use a digital cable to connect the modality to the appropriate Digital In connector on the DEIB. Refer to Figure 2-25.

DEIB

FIBER OPTICS

A-CH B-CH

...................

..................

DIGITAL IN

PORT 0 PORT 1

...................

..................

Modality

Digital Image

Figure 2-25.

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Section 2 – Installation

3. Connect the fiber optic image cable to the DEIB. Refer to Figure 2-26.

4. Connect the fiber optic cable to the FIB at the rear of the IMAGER. Refer to Figure 2-26.

DEIB

FIBER OPTICS

A-CH B-CH

A-Lead B-Lead

Fiber Optic Cable

...................

..................

DIGITAL IN

PORT 0 PORT 1

A-Lead

B-Lead

...................

..................

FIB

B0A1 A0

Figure 2-26.

5. Connect the DEIB power cord. For installations outside the U.S. and Canada, the DEIB is supplied

with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The DEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

2-3-9. Digital Source to DIB

1. Use a digital cable to connect the modality to the appropriate port on the DIB at the rear of the

IMAGER. Refer to Figure 2-27.

DIB

PORT 1 PORT 0

Modality

Digital Image

Figure 2-27.

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Service Manual

2-3-10. Kodak DryView 8800 MULTI-INPUT MANAGER or Kodak Digital Science 969 HQ

LASER IMAGER to 8700/8500 IMAGER

1. At the 8800 MULTI-INPUT MANAGER or 969 HQ IMAGER, route the fiber optic cable through the slot at the rear of the cabinet. Pull the cable across the top of the card cage.

2. Connect the fiber optic cable to the appropriate fiber optic connectors on the local fiber interface. Refer to Figure 2-28. Secure the cable using the hook and loop material on top of the card cage.

3. Connect the fiber optic cable to the DPRI at the rear of the 8700/8500 IMAGER. Refer to Figure 2-28.

Local Fiber Interface

CH-B

REMOTE PRINTER

CH-A

PROC OUTPUT MODULE

PRINTER OUTPUT MODULE

B-Lead

Fiber Optic Cable

A-Lead

Figure 2-28.

DPRI

CH-B

CH-A

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2-4. Switch and Jumper Settings 2-4-1. UKEIB

Caution

The switches in the UKEIB must be set before any cables are connected to it. If the switches are not set correctly when cables are connected, components within the UKEIB may be damaged.

Caution

Use only approved cables and ensure that the cables are connected to the proper connectors on the UKEIB. If unapproved cables are used, or cables are connected incorrectly, components within the UKEIB may be damaged.

Note

Refer to Figure 2-29 (on the following page) for switch locations.

Signal Path

Section 2 – Installation

SW1 determines which signal path is enabled within the UKEIB. The various control sources require different signal paths. Set the switches as indicated in the table on the following page.

Host Connector Signals

SW2 determines which signals will be present on Pins 5 and 9 of the HOST connector. For normal operation, set SW2 to the center position. If an OEM fiber optic kit is being installed, set SW2 as directed in the kit instructions.

SW1 Switch Positions

Signal Path Enabled

1 2 3 4 5 6

Keypad to TDB On Off On On On On RS232 Host to TDB Off On Off Off On Off RS422 Host to TDB Off On Off On On On

RS232 Host to Translator Keypad to TDB On Off On Off Off On RS422 Host to Translator Keypad to TDB On Off On On On On

SW2

Position

HOST Connector (P3) Signals

Pin 5 Pin 9

Left 5V GND

Center KP-IN KP-OUT

Right +12V –12V

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Service Manual

SW2

SW1

123456

FTSW

XMT

RCV

FIBER OPTIC

A-CH B-CH

HOST

IMAGER

KEYPAD

Figure 2-29.

2-4-2. Copper TDB

Jumpers W1 and W4

Jumpers W1 and W4 configure J1 and J2 for RS422 or RS232 input. W1 configures J1 (Comm 0) and W4 configures J2 (Comm 1). Set the jumper to the left for RS232 and to the right for RS422.

TDB/C

Figure 2-30.

Switches SW1 and SW2

Switches SW1 and SW2 control which signals are routed to pins 5 and 9 of J1 and J2. SW1 controls J1 (Comm 0) and SW2 controls J2 (Comm 1). Each switch can be placed in one of three positions, as described in the following table.

SW2

SW1

J2 (Comm 1)

J1 (Comm 0)

Caution

SW1 and SW2 must be set correctly. An incorrect setting could result in damage to the equipment connected to the TDB, and/or blow fuses on the TDB.

Position

Left +5V GND UKEIB, Genesis Cable, Kodak Fiber Optic Converter, other RS422 hosts.

Center RTS CTS RS232 handshaking (RTS output, CTS input). Currently not used; may be

Right +12V –12V Siemens external fiber optic converter, compact Keypad.

Pin 5 Pin 9 Used For

used in the future for Toshiba host control.

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Section 2 – Installation

2-4-3. VEIB

Pixel Clock Source

Two jumpers in the VEIB specify the pixel clock source. The clock may be external (provided by the source modality) or internal (generated by a Phase Lock Loop module installed in the VEIB). The jumpers are factory set, and should not need to be changed unless a PLL module is added or removed. Refer to Figure 2-31.

VEIB

Main PW A

Internal Clock External Clock

PLL Module

Figure 2-31.

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2-4-4. VIB

Pixel Clock Source

Two jumpers on the VIB specify the pixel clock source. For an internal clock (generated by a Phase Lock Loop module installed on the VIB), set the jumpers to E1-E2 and E4-E5. For an external clock (provided by the source modality), set the jumpers to E2-E3 and E5-E6. The jumpers are factory set, and should not need to be changed unless a PLL module is added or removed. Refer to Figure 2-32.

Continuous Acquire Mode

When a jumper is connecting pins E7 and E8, the VIB operates in continuous acquire mode. This may be useful when attempting to examine the source video signal. However, for normal operation the two pins must not be connected (place the jumper block on a single pin; this is the factory setting).

VIB

E7E8

E6E5E4

Figure 2-32.

. . .

E3E2E1

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Section 2 – Installation

2-4-5. EVEIB

Pixel Clock Source

Jumpers W5 and W6 specify the pixel clock source. The clock may be external (provided by the source modality) or internal (generated by a Phase Lock Loop module installed in the EVEIB). The jumpers are factory set, and should not need to be changed unless a PLL module is added or removed. Refer to Figure 2-33.

Termination

Jumpers W1 through W4 determine whether or not the Video In and Sync ports are terminated at 75 ohms. For each port, if the jumper is installed, termination is provided. This is the default setting. The jumper should only be removed if a T-connector is being used on the port. Refer to Figure 2-33.

Sync Detect Potentiometer

Jumper W8 determines whether or not the manual sync detect potentiometer (R6) is enabled. Refer to Figure 2-33. By default, R6 is disabled. The following paragraphs describe the situation in which R6 might need to be enabled.

The width of the horizontal sync pulse should be approximately 7.5% of the horizontal line time. It it is significantly different (<5% or >10%), the EVEIB may not be able to detect horizontal or vertical sync. Two modalities known to have this problem are the ADAC 4100 and the Toshiba X-Vision.

Before enabling R6 and performing a manual sync detect adjustment, be sure to try each of the 16 combinations of settings for Vertical Sync Detect and Black Level Window available in the Advanced Video Parameters screen in MPC for Windows. Refer to the MPC help screens for details. If a manual sync detect adjustment is required, refer to the EVEIB Installation Instructions.

When manual sync detect adjustment is required.

W3 V-Sync

W1, W2, W3, W4: Jumper on = 75 ohm termination; Jumper off = High Z.

Main PWA

W4 H-Sync/CompW1Video In

When manual sync detect adjustment is not required (default setting).

Port 0

PLL Module

W2 Video In Port 1

W7 (Not jumpered)

With PLL Module

Without PLL Module

With PLL Module

Without PLL Module

2001 March Rev. L 1202688

Figure 2-33.

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2-4-6. DEIB

Transfer Clock Speed

Two jumpers in the DEIB specify either single (10 MHz) or dual (12.5 MHz) transfer clock speed. When a DEIB is connected to the IMAGER, it must always be set for single (10 MHz) transfer clock

speed. This is the factory default setting.

DEIB

Main PW A

Single Transfer Clock Speed

Figure 2-34.

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Section 2 – Installation

2-5. System Configuration

After all cables have been connected, and all switch and jumper settings have been verified, perform the following configuration procedures.

2-5-1. Power Up the IMAGER

Caution

The IMAGER can be configured to connect with 200, 220, or 240 VAC power sources. Before applying power, ensure that the IMAGER is set for the voltage that most closely matches the AC line voltage. Refer to procedure 2-2.

1. Connect the power cord to the IMAGER and the wall outlet.

2. Flip up the circuit breaker at the rear of the IMAGER.

3. Turn on the IMAGER.

2-5-2. Connect the MPC to the IMAGER

1. Connect a straight-through serial cable (9-pin female to 9-pin male) between the serial port of the MPC and the MPC connector at the rear of the IMAGER.

2. Install a hardlock key on the printer port of the MPC.

3. Turn on the MPC, and start the MPC for Windows program.

Note

If a “Subsystem Not Communicating” message is displayed, select Preferences from the Operations menu, then check the Direct Connect Baud and Com settings.

2001 March Rev. L 1202688

MPC Connector

Figure 2-35.

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Service Manual

Note

The MPC for Windows program is used to load configuration parameters into NVRAM within the various system components. Context sensitive help is available throughout the program via the F1 key. For example, for a description of a particular parameter, move the highlight to that parameter, then press F1. The MPC for Windows Help file will open and display the topic associated with the highlighted parameter.

2-5-3. Set the System Clock

1. Select Clock from the Utilities menu.

2. Enter the date and time in the Clock window, then select the OK button.

2-5-4. Load IMS Parameters

1. Select the IMS subsystem.

2. Select Output 0 Comm 0 from the component select dropdown list box (to the right of the subsystem buttons).

3. Select the Comm window display button.

4. Select the Printer Defaults button, then select the Save button.

5. Select the first user from the component select dropdown list box.

Note

Users are identified by slot/comm (e.g., Input 1 Comm 0) or modality name, depending on the User Display setting in the Preferences window.

6. If a script file is available for this user, select the Script window display button. Specify the script file name and location in the Select Script File window, then select the OK button. If a script file is not available, or the script file settings need to be modified, proceed to the next step.

7. Select the Comm window display button. Select the appropriate Defaults button, modify the parameter settings as needed for host control users, then select the Save button.

8. Select the Image window display button. Modify the parameter settings as needed, then select the Save button.

9. Select the Host window display button. Modify the parameter settings as needed, then select the Save button.

10. Select the System window display button. Modify the parameter settings as needed, then select the Save button.

11. If the system includes a second user, select the second user from the component select dropdown list box. Repeat Steps 6 through 10.

12. After all the IMS parameters have been loaded, power cycle the IMAGER.

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Section 2 – Installation

2-5-5. Load SCB Parameters

1. Select the SCB subsystem.

2. Select the Config window display button. Modify the parameter settings as needed, then select the

Save button.

2-5-6. Load AIQC Parameters

1. Select the AIQC subsystem.

2. Select the Config window display button. Select the Display Defaults button. Modify the parameter

settings as needed, then select the Save button.

2-5-7. Load Keypad Parameters

1. Select the Keypad (KPD) subsystem.

2. Select the first keypad from the component select dropdown list box.

3. Select the Config window display button. Modify the parameter settings as needed, then select the

Save button.

Note

The following step applies to touch-screen keypads only.

4. If custom formats are to be loaded for this keypad, select the Load window display button. Select the

format (the letter designations correspond to the labels displayed on the keypad’s custom format buttons). Specify the custom format file name and location in the Load Keypad Custom Format window, then select the OK button.

5. Repeat Steps 2 through 4 for each keypad listed in the component select dropdown list box.

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2-5-8. Digital Modality Setup

Note

Load digital parameters from a script file whenever possible (refer to Step 6 of Procedure 2-5-4). If a script file is not available for the modality, enter parameters manually. To determine the correct settings, refer to the OEM specifications, contact the OEM site engineer, or contact the National Service Center.

1. Select the EIB subsystem.

2. Select the first DEIB or DIB user from the component select dropdown list box.

3. Select the Config window display button. Modify the parameter settings as needed, then select the Save button.

Note

When the Save button is selected, the digital parameters are loaded into the DEIB or DIB. If the save operation fails (when using a DEIB), check the fiber optic cables (use a flashlight), the DEIB power supply, and input module communications (use MPC for WIndows diagnostics).

4. Verify that the modality is generating an image.

5. Select the Acquire button.

Note

If the acquire fails, recheck the digital parameter settings. Modify the settings as needed. Save the new settings, then try to acquire again.

6. Select the Print button. Verify that the image is printed successfully.

2-5-9. Video Modality Setup 2-5-9-1. Inspect Signals from Modality

1. Verify that the modality is generating an image.

2. Inspect the video and pixel clock signals: a. Check for two video modes. Check with the OEM to determine if the modality can operate in two

different modes that require different video parameters. Some OEMs have one set of video parameters for Live (Scan) mode and another set for Review (Off Tape) mode. Set up for one or the other.

b. Check for double termination. Observe the host monitor while connecting the video cable to a

powered up VEIB/VIB/EVEIB. If the monitor image improves or stays the same, there is no problem. If the monitor image suddenly goes bad (ghosting, blurring, faint, etc.), the video signal may already be terminated once, and connecting to the VEIB/VIB/EVEIB causes a double termination problem. If so, resolve this problem before proceeding.

c. Check the pixel clock signal. Connect the pixel clock cable to the oscilloscope (do not terminate

the scope). The pixel clock signal must be above 0.5 volts peak to peak and must be stable. (A pixel clock filter may help eliminate glitches in the pixel clock, but it may also make it worse!) If the signal is okay, connect the pixel clock cable to the VEIB/VIB/EVEIB.

d. Avoid ground loops. To prevent a possible ground loop, connect the VEIB/EVEIB power cord to

the same power source as the OEM modality. If this cannot be done, and image noise problems are experienced later during image fine tuning, check for a ground loop problem as follows: Temporarily disconnect the ground wire from the VEIB/EVEIB. Run a ground wire from the VEIB/EVEIB to the OEM ground. If the noise goes away, there is a ground loop problem.

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Section 2 – Installation

2-5-9-2. Enter Rough Video Parameters

Note

Load video parameters from a script file whenever possible (refer to Step 6 of Procedure 2-5-4). If a script file is not available for the modality, enter parameters manually. This requires that an oscilloscope be used to measure some parameters; other parameters are calculated based on these measurements. Refer to the video parameter help screens in MPC for Windows.

1. Select the EIB subsystem.

2. Select the first VEIB/VIB/EVEIB user from the component select dropdown list box.

Note

If an EVEIB is being used, verify that the Video Input parameter setting (in the Video Parameters window) is correct. Also verify that the Passes parameter setting is correct. (The EVEIB digitizes incoming video slightly slower than the VEIB. The VEIB would sometimes work with the number of passes set lower than the recommended setting, but the EVEIB will not acquire if the setting is incorrect.)

3. Select the Config window display button. Enter rough parameter settings, then select the Save button.

Note

When the Save button is selected, the video parameters are loaded into the VEIB/VIB/EVEIB. If the save operation fails (when using a VEIB/EVEIB), check the fiber optic cables (use a flashlight), the VEIB/EVEIB power supply, and input module communications (use MPC for WIndows diagnostics).

4. Select the Acquire button.

• If successful, proceed to Step 12.

• If not successful, proceed to Step 5.

5. Temporarily set framing parameters to crop the image to a 100 line by 100 pixel square. (This is done

to ensure that a vertical or horizontal sync pulse is not sampled; the parameters will be set for a full frame in Step 12.)

• Set Image Lines to 100 and Horiz Active Pixels to 100.

• Set Horizontal Delay and Vertical Delay to select this 100 x 100 square from the center of the

image.

6. Connect the host video cable to the oscilloscope (use a T connector with a 75 ohm terminator

attached). Measure the video signal from sync tip to maximum white level. If less than 1 volt, set the Double Gain parameter to 0.5 to 1.0. If more than 1 volt, set the Double Gain parameter to 1.0 to 2.0 volts.

7. Set the following parameters to midpoints as indicated:

• Clock Delay to 6.

• Fine Pixel Delay to 180.

• Black Level to 100.

8. Select the Save button.

9. Verify that the Enable LED is on. This indicates that the parameter set has been loaded and the

VEIB/VIB/EVEIB is in a ready state. Refer to Figure 2-36 (VEIB), Figure 2-37 (VIB), or Figure 2-38 (EVEIB).

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VEIB

Main PWA

Enable LED #11

Go LED #10

Acquire LED #1

Sync LED #9 LED #8 Port 0

Gain

Figure 2-36.

CONFIG

UNDFLW

ENABLE

ACQUIRE

OVRFLW

Port 1 Gain

INSYNC

oooooo

VIB

Figure 2-37.

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EVEIB

Section 2 – Installation

SYNC

AQU

Main PWA

CONFIG

ENABLE

OVER

UNDER

Figure 2-38.

Note

The following step refers to the gain pot in the VEIB. The VIB and EVEIB have no gain pots; they adjust the gain automatically. With this exception, the following step applies to the VEIB and the VIB/EVEIB.

10. Adjust the gain pot in the VEIB until the Sync LED turns on, then continue turning the pot in the same

direction for at least three full turns. Refer to Figure 2-36. The Sync LED must stay on without flickering or acquires will fail! There must be at least three

full turns of the pot during which the Sync LED remains on steadily. If not, check the video amplitude. The Double Gain parameter may need to be changed to the other setting.

When the Sync LED is on, it indicates that the VEIB/VIB/EVEIB sees the video signal, and is successfully detecting horizontal and vertical sync pulses. The pixel clock has no effect on the state of the Sync LED.

If the Sync LED does not turn on when the gain pot is turned (and the Enable LED is on), either no video is present, or the video that is present is completely unrecognizable to the VEIB/VIB/EVEIB (the VEIB/VIB/EVEIB cannot detect horizontal or vertical sync pulses.) In this case:

• The video cable may be on the wrong port.

• The video signal amplitude may be less than 0.5 volts (this could have several causes: double or

triple termination, bad cables, bad video, etc.).

• The video signal amplitude may be okay, but the signal may be bad.

• One or more of the following parameters may be set incorrectly: Double Gain, Black Level, and/or

Source.

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11. Try acquiring (be sure the Sync, Enable, and Acquire LEDs are all on).

• If successful, proceed to Step 12.

• If unsuccessful, try acquiring two or three more times. If still unsuccessful, reset the IMAGER and

the MPC, and try two or three more times. If still unsuccessful, double check Steps 1 through 10.

12. Adjust the following framing parameters to obtain the full frame (rough draft only; this will be done again during fine tuning):

• Vertical Delay and Image Lines

• Horizontal Delay and Horiz Active Pixels

13. Perform video fine tuning.

2-5-9-3. Fine Tune Video Parameters

Note

When printing images from MPC, the images are replicated. Replicate reproduces the image from the host exactly, without any smoothing. This is done so that any blurring or ghosting will be evident and not disguised by processing the image. When printing images from the keypad, the selected interpolation value (smooth to sharp) is used to process the image. This may make the image look better, but may also hide other problems. Therefore, it is best to print from MPC when performing fine tuning.

1. Display a SMPTE pattern on the OEM monitor. Be sure the SMPTE image is at OEM defined window and level. If a SMPTE pattern is not available, try using a customer image with all text removed and define the sampling area to include the grey scale. Another alternative is to window and level the customer image so that there are extreme blacks and whites across the whole image.

2. Select the Tune window display button.

3. Select the Gain/Black Level button in the Video Fine Tuning window.

4. An image is acquired, and then the Gain and Black Level Rectangle Selection window opens. Select the Retrieve button to download the acquired image to the MPC.

Note

Each time the Gain and Black Level Rectangle Selection window is opened, an image is acquired and the most recently downloaded (not the most recently acquired) image is displayed. This means that the window can be opened multiple times while configuring a modality without having to download an image each time. However, be sure to download an image for each modality, and be aware that the downloaded image may not match the most recently acquired image (for example, if the modality’s screen saver kicks in after the image has been downloaded).

5. Examine the downloaded image: a. Identify an area that includes maximum blacks, but does not include any border (video blanking)

area. This is critical. (The only area on a SMPTE pattern that contains maximum black is the 100% square; the other black bars are not maximum black.)

b. Identify an area that includes maximum whites, but does not include any overwhite text. This is

critical.

6. Click and drag to create a rectangle that surrounds the true black and true white areas identified in the previous step, then select the OK button.

Note

At this point, the IMS samples the video and passes the digital values to the MPC. The MCP adjusts the black level based on the sample and turns on the appropriate LED in the VEIB to indicate the gain (white level). This sampling and adjusting continues at approximately 4-second intervals.

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7. The Gain & Black Level Fine Tune window opens, and displays the minimum and maximum digital

values, along with the black level and (VIB/EVEIB only) the digital gain.

Note

If all the values are zero, the acquire has failed, and the cause should be investigated.

Note

The following step does not apply to the VIB/EVIB.

8. At the VEIB, adjust the appropriate gain pot until LED 6 or LED 7 turns on. Remember that the state

of the LEDs is updated at approximately 4 second intervals.

9. At the MPC, select the Close button in the Gain & Black Level Fine Tune window.

Note

Because this is a rough gain and black level adjustment, the digital values displayed at this point are not important. They will become important when the final adjustment is performed later in this procedure.

10. Select the Bad Clock Delay button in the Video Fine Tuning window. Select the OK button when the

Successful Acquire and Successful Print messages are displayed.

11. The image is acquired using each of 16 different coarse clock delay settings. The 16 images are

printed on one sheet of film. The coarse delay setting is printed above each image. Identify any images that exhibit vertical line pixel shifting. Ignore any other image problems at this time.

12. In the Bad Clock Delays window, select those images identified in the previous step, then select the

OK button.

13. Select the Fine Pixel/Clock Delay button in the Video Fine Tuning window. Select the OK button when

the Successful Acquire and Successful Print messages are displayed.

14. The image is acquired and printed using 16 different combinations of fine pixel and clock delays. The

16 images are printed in a 4:1 format on 4 sheets of film. The clock delay and fine pixel delay are printed above each image. Identify the single best image, then proceed to Step 18.

Note

Performs Steps 15 through 17 if a single best image cannot be identified when the images are printed in 4:1 format.

15. Select the Print 1-Up button in the Video Fine Tuning window.

16. Select an image to print in the Video Fine

Tuning – Print Full Size window (image numbers are printed above each image on the 4:1 prints), then select the OK button. Select the OK button when the Successful Print message is displayed. Examine the image on the film.

17. Repeat Step 16 as needed. When the single best image has been identified, select the Cancel button

in the Video Fine Tuning – Print Full Size window.

18. Select the Config window display button. Enter the clock delay and fine pixel delay settings that are

printed above the previously identified image. Select the Save button.

19. Repeat Steps 2 through 7.

Note

The following step does not apply to the VIB/EVEIB.

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20. At the VEIB, adjust the appropriate gain pot/wait/adjust/wait/etc. until LEDs 7 and 8 toggle. Wait for 3 or more flashes of the Sync LED between each adjustment; this allows the VEIB time to sample and adjust to the new gain level.

21. At the MPC, if the adjustment is correct, the following values will be displayed in the Gain & Black Level Fine Tune window:

• For a VEIB, the maximum value will be below 511, and will be around 508 to 510. The minimum

value will toggle between 0 and 4.

• For a VIB, the maximum value will be below 1023, and should be 1016 for 8-bit pixels and 1022

for 12-bit pixels. The minimum value will be above 0, and should be 4 for 8-bit pixels and 1 for 12-bit pixels.

• For an EVEIB, the maximum value will be below 1023, and should be 1016 for 8-bit pixels and

1020 for 12-bit pixels. The minimum value will be above 0, and should be 4 for 8-bit pixels and 2 for 12-bit pixels.

22. When the values listed in the previous step are displayed, select the Auto Adjust – Stop button to stop the continuous sampling of the video. If the values are close, but not right on, select the Auto Adjust – Once button to perform a single sample and adjust cycle (this can be repeated as required).

Note

The sampling circuitry in the VEIB/VIB/VEIB is susceptible to video noise which can affect image Dmin values. The image Dmin of Kodak DryView LASER IMAGING FILM is extremely critical. To ensure that image Dmin will be acceptable, the following step will increase the gain slightly to clip the noise from the video signal. This will decrease image Dmin (and Dmax) slightly.

23. To ensure that image Dmin will be acceptable, increase the gain as follows:

• For a VEIB, rotate the gain pot slightly counterclockwise, then select the Manual Adjust – Once

button. The intent now is to produce a maximum value of 511.

• For a VIB/EVEIB, add one to the displayed Digital Gain value, then select the Manual Adjust –

Once button. The intent now is to produce a maximum value of 1023.

24. Increasing the gain decreases Dmax as well as Dmin. To offset the gain increase, increase the displayed Black Level value by one, then select the Manual Adjust – Once button.

25. Select the Close button to accept the displayed values.

26. Acquire and print a SMPTE test pattern using the lowest available contrast setting (usually contrast #1). Check the black and white levels on the film. If the levels are set correctly, the 95% and 5% patches on the film will be equally visible.

If a SMPTE pattern is not available, use a customer image and check the grey scale steps. Again, using the lowest available contrast setting, inspect the film for visual distinction of the first two and last two steps of the grey scale. ( Note: A low contrast setting produces low contrast in the middle of the scale and high contrast at the ends of the scale.) Step 2 should not blend into step 1, and step 15 should not blend into step 16. If the OEM monitor is adjusted properly (refer to Procedure 2-5-9-5), its grey scale can be used for comparison purposes.

If the VEIB/VIB/EVEIB is set up CORRECTLY: What is normally seen (using a contrast test) is that the contrast test #1 Dmax (0% square) is lighter than a dark border and Dmin (100% square) is equal to or slightly darker than a clear border. It is not until later contrast tests that image Dmax and Dmin equal film Dmax and Dmin. This is acceptable, gives good quality images, and results in the 95% and 5% patches on a SMPTE test film being equally visible. If desired, the image Dmax can be forced to match the border Dmax; there are two ways to accomplish this:

• In the Image Parameters window, set the Match Border parameter to Yes.

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• Increase the Black Level value by one or two digits. This will darken up the image Dmax, and will also darken up the image Dmin slightly. Do not go past the point of just matching image Dmax to border Dmax or the 5% patch will start to disappear.

If the VEIB/VIB/EVEIB is set up INCORRECTLY: Using contrast #1, either the 95% or 5% patch will be gone or faint. If using a customer image, step 2 of the grey scale will blend with or be only faintly darker than step 1, or step 15 will blend with or be only faintly lighter than step 16. (See Step 27 of this procedure for possible solutions.)

The other possible incorrect setup of the VEIB/VIB/EVEIB is that image Dmax is significantly lighter than film Dmax or that image Dmin is significantly darker than film Dmin. Using a contrast test, this can be seen by the fact that image Dmax and Dmin do not match film Dmax and Dmin until the last few contrast levels, or they never reach film Dmax and Dmin. (See Step 27 of this procedure for possible solutions.)

If the VEIB/VIB/EVEIB is set up PERFECTLY: All of the following will be true (with Match Border set to Yes):

• Contrast #1 Dmax and Dmin will match the border Dmax and Dmin.

• Increasing the final Black Level setting by one will make the contrast #1 Dmin slightly darker than

a clear border.

• Decreasing the final Black Level setting by one will make the contrast #1 Dmax slightly lighter than a dark border.

This would be the perfect situation; however, in most cases, the VEIB/VIB/EVEIB does not seek black and white level this accurately.

27. If the black or white level is unacceptable, try any of the following:

• Assuming that fine tuning has been done, try selecting a different sampling area (use different row and column settings) when performing the MPC gain adjustment.

• Try a different image (see Step 1 of this procedure).

• The Black Level setting can be increased by one or two digits to darken up the image Dmax. This

will also darken up the image Dmin slightly.

• If still having problems, contact TAC, a PST member, or the local video expert.

28. Make final adjustments to framing parameters to obtain the full frame. The preceding fine tuning steps may have shifted the horizontal delay so that a pixel is lost on the right or left side of the image. To check for this, print a film with clear borders (change the Border setting in the Image Parameters window to 4095). View the image. If a pixel is missing from the left or right side, add or subtract one pixel from the Horizontal Delay setting. Be sure to change the Border setting back to 0 when fine

tuning is complete.

29. Proceed to Procedure 2-5-9-4.

2-5-9-4. Set Customer Preferences

When performing the following procedure, note that the method of setting customer preferences varies depending on the control source.

• For compact keypad and host control users, density and contrast are set at the local panel of the IMAGER. Refer to the User Guide for the 8700 IMAGER for details.

• For compact keypad and host control users, smooth/sharp image processing is set via MPC, based on interpolation settings. Refer to the MPC for Windows Help file for details.

• For touch-screen keypad users, density, contrast, and smooth/sharp are all set at the keypad. Refer to the User Guide for the 8700 LASER IMAGER for details.

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1. Have the customer select a typical image that contains the range of contrasts they will be looking for.

2. Acquire the image and print a contrast test.

3. If everything looks too light or too dark, adjust the density setting. If the density setting looks okay, have the customer select a contrast setting.

4. If the customer finds the image unacceptable at any combination of density and contrast levels, it is possible that the gain/black level adjustment needs to be redone using a different image, or the OEM monitor may be misadjusted (refer to Procedure 2-5-9-5).

5. Have the customer select smooth or sharp image processing. If neither smooth nor sharp is acceptable to the customer, the interpolation settings may need to be changed. Refer to the MPC for Windows Help file for details on how to change interpolation settings.

2-5-9-5. OEM Monitor Adjustment

If the customer likes the images, there is no need to adjust the OEM monitor even though it may be slightly off. However, if the customer is unable to get an acceptable contrast on the images, it may be necessary to make the following checks and/or adjustments.

Theory

The OEM’s video generator board outputs a video signal to the OEM monitor. This same video signal is sent to the VEIB/VIB/EVEIB. The window and level controls adjust this video signal, which affects both the image displayed on the OEM monitor and the image printed on the film. If the monitor’s brightness and contrast are out of adjustment, the customer will compensate by adjusting the window and level controls until the image looks good on the monitor. The result of this is that the image on the film and the image on the monitor do not match. Therefore, it is important that after the brightness and contrast have been set correctly, the customer does not turn the brightness and contrast knobs. (Over time the monitor will tend to drift, and the brightness and contrast may have to be adjusted by the OEM.)

Check

With the SMPTE pattern at OEM defined window and level values, the 5% patches (both black and white) should be visible, and should have equal contrast to the enveloping 100% and 0% boxes around them. If the 5% patches are not visible, or are not equally visible, the OEM monitor should be adjusted.

• Ask the OEM to adjust the monitor.

• Be there when the OEM adjusts the monitor, and ensure that the ambient lighting is the same as the

normal lighting the customer uses when filming.

Adjustment

1. Adjust the white first. Looking at the text, turn the OEM contrast knob until the whites just start to smear. Then back off the contrast just to the threshold of smearing. The 95%/100% patch in the SMPTE should now be visible.

2. Adjust the black. Turn the brightness knob until the image starts to fill in. Continue until the black in the image starts to turn grey. At this point, the 5%/0% patch should be visible. Back off the brightness until there is an equal balance in the visual ratio of 0% to 5% as 100% to 95%. These two patches are

the key.

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3-1. Processor Temperature

Specification

There are three temperature zones in the processor. Viewed from the front of the machine, Zone 1 is at the left end, Zone 2 is in the center, and Zone 3 is at the right end. The temperature measured in all three zones must be in the range of 122.2° – 122.8° C (252° – 253° F).

Note

This procedure should be performed whenever the processor assembly, processor drum, rotating processor board (RPB), processor communication board (PCB), or system controller board (SCB) is replaced, or if drum temperatures are suspected of causing image quality problems.

Special Tools

Temperature meter with probe and block Maintenance Personal Computer (MPC) MPC for Windows software package.

Note

A probe with a bar type element must be used to perform this procedure. Probes with circular type elements will not provide accurate readings.

The temperature meter and probe must be calibrated together as a pair at least once per year. If the probe breaks, a new probe and the meter must be sent in for calibration. Refer to procedure 5-2 for details.

The temperature meter must be at room temperature when performing this procedure. If the meter has been brought in from a hot or cold vehicle, allow it to acclimate to room temperature before use.

Measurement Setup

1. Raise the top cover of the 8700/8500.

2. Open the processor cover. Verify that the processor rollers are clean and free of deposits.

Caution

Deposits on the processor rollers could be knocked loose by the temperature probe, resulting in damage to the surface of the drum. If necessary, clean the processor before continuing with this procedure.

3. Close the processor cover.

4. Remove the four screws that secure the top cover of the processor clamshell. Do not remove the

cover yet. Refer to Figure 3-1.

5. Remove the right side panel (4-1-3) from the IMAGER, and pull out the service interlock switch.

6. Close the top cover of the IMAGER.

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7. Power up the 8700/8500.

Remove (4)

Figure 3-1.

8. Install the block on the probe as shown in Figure 3-2. Clean the probe with alcohol.

2 inches

Figure 3-2.

9. Set the meter to display temperatures in Celsius.

Note

Celsius temperatures are displayed to one decimal point of accuracy. Fahrenheit temperatures are displayed as whole numbers. Therefore, the Celsius readings provide a more accurate measurement.

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Measurement Procedure

1. When “Ready” is displayed on the the local panel, open the top cover of the IMAGER.

2. Remove the top cover from the processor clamshell.

Caution

Hot Surface

The surfaces around the slot in the top of the processor are hot, and hot air exits through the slot. Do not touch the surfaces around the slot, and do not hold the block above the slot for prolonged periods of time.

3. Use stainless steel cleaner to wipe clean the slot at the top of the processor and the two exhaust

slots.

4. Check the Zone 2 temperature. Insert the probe in the center of the slot in the top of the processor.

Refer to Figure 3-3.

Note

When looking straight down into the slot in the top of the processor, three rollers are visible. Insert the probe between the two rollers closest to the front of the machine. As the rollers turn they will draw the probe in toward the drum.

5. Allow the block to rest squarely in the slot (see Figure 3-3).

Left Side View

Zone 2

Zone 1

Front

Zone 3

Figure 3-3.

6. The meter reading will vary slightly, and within approximately one minute should go through a high/low

cycle. For example, the high reading may be 122.7° C, and the low reading may be 122.3° C. Both the high reading and the low reading must be in the range of 122.2° – 122.8° C. Note the readings.

7. Remove and clean the probe.

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Caution

To prevent damage to the surface of the processor drum, remove and clean the probe after taking each temperature reading.

8. Check the Zone 1 temperature. Insert the probe at the far left end of the slot, between the two rollers closest to the front of the machine. Repeat steps 5 through 7.

9. Check the Zone 3 temperature. Insert the probe at the far right end of the slot, between the two rollers closest to the front of the machine. Repeat steps 5 through 7.

10. If all of the temperatures are within specification, replace and secure the processor clamshell top cover. If any of the temperatures are out of specification, replace (but do not secure) the processor clamshell top cover, then perform the following adjustment procedure.

Adjustment Procedure

Caution

To prevent damage to the surface of the processor drum, do not leave the probe installed while performing an adjustment, or while waiting for the processor temperatures to stabilize.

1. Connect the MPC to the MPC port on the rear of the IMAGER.

2. Power up the MPC and start the MPC for Windows program.

3. Do either of the following to select the processor subsystem:

• Click on the PROC button.

• Open the Operations menu, and select Subsystem→Processor.

4. Select the Calib button to display the Processor Calibration window.

5. Adjust the temperatures by clicking on the appropriate arrows or by entering positive or negative values (representing click counts) in the numeric fields below the arrows. For example, if the Zone 1 temperature is too low, click on the Zone 1 up arrow, or enter a positive value in the related numeric field. If the Zone 3 temperature is too high, click on the Zone 3 down arrow, or enter a negative value in the related numeric field. Each click produces a change of approximately .06° C.

Note

The adjustment of one zone will affect the temperature of the adjacent zone. Zone 2 will affect Zone 1 and Zone 3 more than Zone 1 or Zone 3 will affect Zone 2. In general, if Zone 2 and either outer zone are out of specification, adjust Zone 2 first. However, if there is a difference of more than 2.0° C between Zone 2 and the outer zone(s), adjust the outer zone(s) first, then Zone 2, then the outer zone(s) again.

6. Wait five minutes for temperatures to stabilize, then repeat the measurement procedure.

Note

For adjustments of more than 2.0° C, the processor may require more than 5 minutes to stabilize temperatures.

7. Once all zones are within specification, wait five more minutes, then repeat the measurement procedure to verify the adjustment.

8. Select the Save button to write the new settings into NVRAM.

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3-2. Processor Drum Stripper

Specification

Section 3 – Adjustments

With the processor at operating temperature, there must be a gap of 0.007 + processor drum and the stripper, measured at the edges of the film path.

Note

The stripper mechanism expands when heated. To ensure accuracy, the following measurement must be performed with the processor at operating temperature.

Measurement

1. Raise the top cover of the IMAGER.

2. Open the processor cover.

3. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its

extended position.

.001 inches between the

Caution

Hot Surface

The surface of the processor drum is hot. Take care when checking the gap.

Caution

The feeler gauge can damage the surface of the drum. Take care when checking the gap.

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4. Use a .007 inch feeler gauge to check the gap between the drum and the stripper. Check the gap at the edges of the film path, approximately 1.5 inches in from each end of the stripper blade. Refer to Figure 3-4. If the gap is set incorrectly, perform the following adjustment procedure.

Top View

.007 + .001 inches

Lock Screw (M3 Allen)

Adjustment Screw

Figure 3-4.

Adjustment

1. Remove the lock screws (M3 Allen) at each end of the stripper.

2. Rotate the adjustment screws at each end of the stripper as required to create the gap of .007 +

.001

inches. Rotate counterclockwise to decrease the gap, clockwise to increase the gap.

3. There are three locking slots in each adjustment screw. Determine which locking slot is closest to the hole for the lock screw, then rotate the adjustment screw so this slot lines up with the hole. Install and tighten the lock screws.

4. Recheck the measurement.

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3-3. Densitometer Calibration

Specification

The A/D Out (Gain) value must be 1640"100, and the A/D Out (Offset) value must be 20"2.

Note

This procedure should be performed whenever a new densitometer is installed. It should also be performed if the densitometer is suspected of causing AIQC problems; however, be aware that the densitometer may function perfectly even when not adjusted to specification (i.e., calibrating a densitometer that is out of specification will not necessarily solve an AIQC problem).

Special Tools

Maintenance Personal Computer (MPC) MPC for Windows software package

Measurement

1. Connect the MPC to the MPC port on the rear of the IMAGER.

2. Power up the MPC and start the MPC for Windows program.

3. Open the Operations menu and select Diagnostics.

4. Do either of the following to select the processor subsystem:

• Click on the PROC button.

• Open the Operations menu, and select Subsystem→Processor.

5. Select the Densi button to display the Densitometer Test window.

6. Check the values displayed for A/D Out (Gain) and A/D Out (Offset). If either value is out of

specification, perform the adjustment procedure on the following page.

Adjustment

1. Raise the top cover of the IMAGER.

2. Peel back the calibration label that covers the potentiometer access holes on the top side of the

densitometer.

3. Adjust the gain and offset potentiometers as required to bring both readings within specification.

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Figure 3-5.

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3-4. Density Patch Offset

Specification

The top edge of the density patch must be located 7.0 " 1.0 mm from the top edge of the film.

Special Tools

Small flat-blade insulated screwdriver

Measurement

1. Power up the imager and wait for it to warm up to operating temperature.

2. Initiate a density test from the local panel.

3. Measure the distance from the top edge of the test print to the top edge of the density patch. If it is not within specification, perform the following adjustment procedure.

Adjustment

1. Remove the supply cartridge.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Flip down the circuit breaker on the rear of the IMAGER, then unplug the power cord.

3. Remove the front panel (4-1-1).

4. Locate the offset potentiometer access hole on the front of the optics module. (The offset and gain pots are mounted on the Y-galvo driver board, approximately 1.5 inches behind the front cover of the optics module.)

Optics Module

Gain Offset

CN703

CN704

Figure 3-6.

CN701CN702

Caution

To avoid damage to the Y-galvo driver board, wear an anti-static wrist strap when adjusting the offset potentiometer. Take care not to touch any other components on the Y-galvo driver board.

5. Use an insulated screwdriver to adjust the offset pot. A 1/4 turn of the pot moves the density patch approximately 0.5 mm. Turn the pot clockwise to increase the distance between the top of the film and the top of the density patch; turn the pot counterclockwise to decrease the distance.

Note

Do not adjust the gain pot. The gain pot affects the image size in the Y-direction.

6. Install the front panel and the supply cartridge.

7. Power up the imager and repeat the measurement procedure.

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Section 3 – Adjustments

3-5. Exit Transport Sensor Actuator

Theory of Operation

The sensor actuator is mounted on a shaft. A spring is wrapped around the other end of the shaft. As film exits the imager, it pushes on the spring, which rotates the shaft and actuator slightly counterclockwise, unblocking the sensor. Once the film has cleared the spring, the spring drops back into the slot in the exit guide, which rotates the shaft and actuator slightly clockwise, blocking the sensor.

Specification

With the spring resting in the slot in the exit guide, the left edge of the sensor actuator must line up with the left edge of the sensor.

Adjustment

Rotate the actuator counterclockwise as required to line up the left edges of the sensor and actuator. The actuator can be rotated a full 360°; the spring will slip on the shaft. See Figure 3-7.

Actuator

Sensor

Figure 3-7.

Slot

Spring

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3-6. Local Panel Display Contrast and Buzzer Volume

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Raise the top cover of the IMAGER.

2. Locate the potentiometer access holes in the local panel housing.

3. Turn the contrast potentiometer clockwise to darken the display, counterclockwise to lighten the display.

4. Turn the volume potentiometer clockwise to increase the buzzer volume, counterclockwise to decrease the volume.

Volume

Contrast

Figure 3-8.

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3-7. Power Supply Voltages 3-7-1. +5, +17, –17, and +24 VDC Power Supply (PS901)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

Specification

PS901 must output the following DC voltages:

+5.1 " 0.1 VDC +17.3 " 0.3 VDC –17.3 " 0.3 VDC +24.3 " 0.5 VDC

Special Tools

Digital Voltmeter

Section 3 – Adjustments

Measurement

1. Remove the right side panel (4-1-3).

2. Remove the electronics enclosure cover (4-1-4).

3. To gain access to the Machine Interface Board (MIB), swing out the panel that holds the memory

boards.

4. Check the voltages by connecting a voltmeter to the appropriate test points on the MIB. The table

below lists the test points; Figure 3-9 on the following page shows the test point locations. If any of the voltages are out of specification, perform the adjustment procedure.

MIB Test Points

TP5H1 (+5V) TP7G1 (LOGIC GND)

TP5I8 (+17V) TP6I1 (–17V)

TP7K1 (+24V) TP6K1 (GND)

TP5I9 (AGND)

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MIB 3M ASSY 78–8094–5102–0

TP5H1 (+5V)

TP5I8 (+17V)

Figure 3-9.

TP5I9 (AGND)

TP6I1 (–17V)

TP6K1 (GND)

TP7K1 (+24V)

TP7G1 (LOGIC GND)

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Adjustment

1. Remove the rear panel (4-1-2).

2. Loosen the two screws that secure the power module.

3. Slide the power module out of the imager. Do not disconnect the power module cables.

4. Remove the plastic plugs covering the adjustment potentiometers.

5. Rotate the appropriate output adjustment potentiometer(s) as required. Refer to Figure 3-10.

OUTPUT

ADJ.

+5V

Figure 3-10.

–17V

OUTPUT

ADJ.

+24V

+17V

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3-7-2. -5.2 VDC Power Supply (PS902)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

Specification

PS902 must output -5.2 " 0.2 VDC for the VIB.

Special Tools

Digital Voltmeter

Measurement

1. Remove the right side panel (4-1-3).

2. Remove the electronics enclosure cover (4-1-4).

3. Connect a voltmeter to TP31 and TPGND2 in the lower right corner of the VIB. Refer to Figure 3-11. If the voltage is out of specification, perform the adjustment procedure.

VIB

TP31 (–5.2V)

Figure 3-11.

TPGND2 (GND)

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Adjustment

1. Remove the rear panel (4-1-2).

2. Loosen the two screws that secure the power module.

3. Slide the power module out of the imager. Do not disconnect the power module cables.

4. Remove the power module cover. Refer to Figure 3-12.

5. Rotate potentiometer VR51 (next to the terminal block on PS902) as required.

Figure 3-12.

PS902

2001 May Rev. M 1202688

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Service Manual

3-8. Multifeed Board (MFB) Actuator

Note

This procedure should be performed only if the MFB or associated hardware has been replaced.

Special Tools

Maintenance Personal Computer (MPC) MPC for Windows software package

Measurement

1. Connect the MPC to the MPC port on the rear of the IMAGER.

2. Power up the MPC and start the MPC for Windows program.

3. Open the Operations menu and select Diagnostics.

4. Click on the SCB button, or open the Operations menu and select Subsystem→SCB.

5. Select the Cmd button to display the Command window.

6. Type show adc=9 in the Command field, then press Enter or click OK.

7. Calculate the average of the comma-separated numbers displayed in the Response field.

Note

The response actually includes 30 numbers; however, the average of the first 8 numbers is sufficient for this purpose. (The numbers should be in the range of 1000 to 3000.)

8. Type show adc=10 in the Command field, then press Enter or click OK.

9. Calculate the average of the comma-separated numbers displayed in the Response field.

10. If the difference between the average values calculated in steps 8 and 9 is greater than 200, perform the following adjustment procedure. If the difference is less than 200, perform the pickup arm height calibration (3-10).

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Section 3 – Adjustments

Adjustment

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

Note

When performing the following procedure, move the actuator in small increments. The adjustment is very sensitive.

1. Remove the supply cartridge.

2. Open the left side door.

3. Squeeze the handle on the transport assembly and pull the assembly out to its extended position.

4. Use a long Phillips head screwdriver to loosen the screw that secures the actuator for the sensor on

the MFB (Figure 3-13).

5. Move the actuator slightly and retighten the screw. (Move the actuator up if Channel 10 is higher.

Move it down if Channel 9 is higher.)

6. Repeat the measurement and adjustment procedures as required.

7. Slide the transport back into place, close the left side door, and install the supply cartridge.

8. Perform the pickup arm height calibration (3-10).

Actuator

MFB

Figure 3-13.

2001 May Rev. M 1202688

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Service Manual

3-9. Multifeed Board (MFB) Actuator (Alternative Adjustment)

Do this procedure only if the MFB or associated hardware has been replaced.

Specification

ADC values within 200 of each other and within a range of 1530 to1850

Special Tools

• Maintenance Personal Computer (MPC)

• MPC for Windows software package

• Dual-Trace Scope or Dual-Channel Digital Multimeter

Measurement

1. Connect the MPC to the MPC port on the rear of the IMAGER.

2. Power up the MPC and start the MPC for Windows program.

3. Open the Operations menu and select Diagnostics.

4. Click on the SCB button, or open the Operations menu and select Subsystem→SCB.

5. Select the Cmd button to display the Command window.

6. Type show adc=9 in the Command field, then press Enter or click OK. Record the number.

7. Type show adc=10 in the Command field, then press Enter or click OK. Record the number.

8. For both steps 6 and 7, calculate the average of the comma-separated numbers displayed in the Response field. The two averages must be within 200 of each other, and within the range of 1530 to

1850.

Note

The response actually includes 30 numbers. However, the average of the first 8 numbers is sufficient for this purpose.

9. If the average values or range are not within spec, perform the following adjustment procedure. If they are within spec, perform the pickup arm height calibration (3-10).

Adjustment

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the imager. These voltages can cause severe injury or death.

1. Remove the supply cartridge and open the left side door.

2. Squeeze the handle on the transport assembly and extend the assembly fully.

3. Hook up a two-channel scope to TP1 and TP2 on the Multifeed Board (Figure 3-14). (You can use a dual–channel multimeter, if you wish.) Connect at least one ground lead to TP3.

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Section 3 – Adjustments

TP1

TP2

Ground

Figure 3-14.

4. Use a long Phillips head screwdriver to loosen the screw that secures the actuator for the sensor on

the MFB (Figure 3-15).

MFB

Actuator

Figure 3-15.

5. Move the actuator slightly forward or backward until the scope traces overlay each other (at about 5

vdc). (Use the 2-Volt per Division scale.)

Note

On a multimeter the readings should be within 0.25 volts of each other.

6. Retighten the actuator screw.

7. Repeat the Measurement and Adjustment procedures as needed to achieve the difference spec

(200).

8. If you cannot achieve the range value, adjust R6 (see Figure 3-16) to between 1530 and 1850.

Figure 3-16.

9. Slide the transport back into place, close the left side door, and install the supply cartridge.

10. Do the pickup arm height calibration (3-10).

2001 May Rev. M 1202688

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Service Manual

3-10. Pickup Arm Height Calibration

Note

This procedure should be performed after the multifeed board (MFB) actuator adjustment (8 or 3-9) has been performed, or after the system control board (SCB) has been replaced.

Special Tools

Maintenance Personal Computer (MPC) MPC for Windows software package

Adjustment

1. Connect the MPC to the MPC port on the rear of the IMAGER.

2. Power up the MPC and start the MPC for Windows program.

3. Click on the SCB button, or open the Operations menu and select Subsystem→SCB.

4. Select the Config button to display the 8700/8500 Imager Setup window.

5. Select the Pickup Arm Height button.

6. A confirmation window is displayed. Select the Yes button to initiate the calibration.

Note

For a detailed description of the events that occur during the calibration process, refer to the MPC for Windows Help file.

3-20

1202688 2001 May Rev. M

Page 77

Section 3 – Adjustments

3-11. Processor Drum Brushes

This procedure must be performed every PM and when indicated by troubleshooting.

Specification

Brush surfaces must completely contact slip ring surfaces. Minimum height of ground brush must be 3.1 mm. Minimum height of other brushes must be 2.3 mm.

Measurement

1. Remove power and unplug the power cord.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Raise the top cover of the IMAGER. Grasp the handle of the processor/exit assembly and pull the

assembly out to its extended position

3. Check the side-to-side and front-to-back alignment of the brushes with respect to the slip rings. The

alignment must be as shown in Figure 3-17 and there must be no sign of arcing (burns). (Arcing will interrupt power to the RPB.) If necessary, adjust as instructed below.

4. Remove the processor drum (see procedure 4-2-1) and check the height of the brushes. If they are

below the minimum heights shown in Figure 3-17, replace the brush assembly (see procedure 4-2-4).

Adjustment

Note

The brush assembly is mounted with two screws, and is longer on one side. If installed incorrectly, the brushes will touch the slip ring on only one corner.

1. Loosen two screws and adjust the brush assembly side-to-side so the brush surfaces completely

contact the slip ring surfaces. Then tighten the two screws.

2. Slide the drum assembly side-to-side and verify that the slip rings and brushes remain in full contact.

Readjust as necessary.

Brush

Assembly

3.1 mm min.

2.3 mm min.

Brushes

Centered

Front to Back

Alignment

Slip

Rings

8700-97C

2001 May Rev. M 1202688

Brushes

Centered

Side to Side

Alignment

Figure 3-17. Brush to Slip Ring Alignment

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Service Manual

BLANK PAGE

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1202688 2001 May Rev. M

Page 79

Section 4 – Disassembly/Reassembly

4-1. Covers and Panels 4-1-1. Front Panel

1. Remove the supply cartridge.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

3 Remove

bracket (3 screws)

Figure 4-1.

4 Lift front panel

up and away from frame

8700-68C

2001 March Rev. L 1202688

4-1

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Service Manual

4-1-2. Rear Panel

1. Remove the supply cartridge.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

3. Raise the top cover of the IMAGER.

4. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its extended position. Locate the connector on the inside rear wall of the imager (behind the processor).

5. Unlatch and open the filter housing. Remove the filter to reduce the weight of the housing.

6 Loosen 2

Figure 4-2.

screws and disconnect

8700-72C

4-2

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Page 81

8700-71C

Section 4 – Disassembly/Reassembly

8 Remove (2)

9 Lift

housing up and away from rear panel

7 Loosen (2)

8700-70C

Figure 4-3.

10 Remove (2)

12 Tilt rear panel

out and lift up

11 Remove (2)

2001 March Rev. L 1202688

Figure 4-4.

4-3

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Service Manual

4-1-3. Right Side Panel

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

3 Loosen (2)

4 Pull top of side panel

away from frame and lift up

Figure 4-5.

8700-76C

4-4

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Section 4 – Disassembly/Reassembly

4-1-4. Electronics Enclosure Cover

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the right side panel (4-1-3).

3 Loosen (8)

4 Lift cover up and

away from frame

Figure 4-6.

8700-29C

2001 March Rev. L 1202688

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Service Manual

4-2. Processor/Exit Assembly 4-2-1. Processor Drum

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

3. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its extended position.

4 Remove e-ring and disengage support arm

Open

Remove

8700-86C

Figure 4-7.

Caution

Hot Surface

When the IMAGER is initially powered down, the processor drum and rollers are hot. Take care when removing the drum.

Caution

The surface of the drum is easily damaged by fingernails and jewelry. Handle the drum with one hand on the large gear and the other hand on the opposite endcap. Do not touch the gray silicone surface of the drum.

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1202688 2001 March Rev. L

Page 85

Pull stripper away from drum and secure with latches

Section 4 – Disassembly/Reassembly

8 Grasp bearing on

left end and gear on right end, then remove drum

Figure 4-8.

Caution

The surface of the drum is easily damaged. Do not lay the drum on its side. Instead, lay a roll of tape on a table, then stand the drum on top of the tape. The type of tape is irrelevant, as long as the core of the roll has a diameter greater than 2 inches (51mm).

Roll of Tape

8700-107C

Figure 4-9.

Note

After a new drum has been installed, the processor temperature adjustment must be performed (procedure 3-1).

2001 March Rev. L 1202688

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Service Manual

4-2-2. Processor Rollers

1. Remove power and remove the processor drum (4-2-1).

Note

There are three sets of rollers in the processor. The top and middle sets are in the upper half of the housing, and the bottom set is in the lower half of the housing. The middle and bottom sets each have ten rollers. The top set has only nine rollers. When replacing rollers in the top set, do not install a roller in the topmost location (closest to the handle on the processor cover).

The springs on the roller retainers are position-specific and must not be removed. If a spring is damaged, replace the retainer assembly.

Note

The arrows on the retainers should all point in the direction of Film Flow.

Remove (3 screws per clip)

Remove rollers

4-8

Figure 4-10.

1202688 2001 March Rev. L

Page 87

Section 4 – Disassembly/Reassembly

4-2-3. Processor Motor (M301)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

3 Close cover

Remove

8700-95C

5 Slide assembly in to align

motor with hole in frame

Figure 4-11.

Disconnect

7 Remove

motor

8700-96C

2001 March Rev. L 1202688

Figure 4-12.

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Service Manual

4-2-4. Processor Brushes

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

Green

Remove (2)

Black

Red

Figure 4-13.

Remove (3)

8700-97C

4-10

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Page 89

Section 4 – Disassembly/Reassembly

4-2-5. Processor Communication Board (PCB)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

3. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its

extended position.

Open

Figure 4-14.

6 Remove (4)

Remove

8700-160C

5 Disconnect

8700-98C

Figure 4-15.

Note

After a new PCB has been installed, the processor temperature adjustment must be performed (procedure 3-1).

2001 March Rev. L 1202688

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Service Manual

4-2-6. Rotating Processor Board (RPB)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

Note

When reassembling, be aware of the colors of the four wires with spade connectors. The color code is printed next to the terminals on the RPB.

Note

After a new RPB has been installed, the processor temperature adjustment must be performed (procedure 3-1).

5 Remove (3)

Figure 4-16.

4 Disconnect (2)

Disconnect(4)

8700-99C

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Page 91

Section 4 – Disassembly/Reassembly

4-2-7. Processor Slip Rings

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

3. Remove the rotating processor board (4-2-6).

5 Remove (3)

White

Remove (2)

Black

8700-100C

Figure 4-17.

2001 March Rev. L 1202688

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Service Manual

4-2-8. Processor Thermal Fuses

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

Caution

The drum must be laid on its side in order to remove the thermal fuses. To prevent damage to the surface of the drum, lay the drum on a soft, lint-free object (for example, a folded cloth towel covered with the lint-free cloths used for cleaning the drum).

Remove

4-14

Figure 4-18.

Remove (4)

(M2 Allen)

8700-101C

1202688 2001 March Rev. L

Page 93

Section 4 – Disassembly/Reassembly

4-2-9. Exit Assembly

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

3. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its

extended position.

Slide locking tab to

right, then disconnect

Remove (4)

Disconnect (3)

Figure 4-19.

8700-91C

2001 March Rev. L 1202688

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Service Manual

4-2-10. Exit Motor (M303)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

3. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its extended position.

Disconnect

Figure 4-20.

8700-94C

Remove (4)

4-16

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Page 95

Section 4 – Disassembly/Reassembly

4-2-11. Processor Exit Sensor (SW301)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the exit assembly (4-2-9).

Remove

Figure 4-21.

Remove

8700-110C

Disconnect

Press actuator and

slide out sensor

8700-116C

2001 March Rev. L 1202688

Figure 4-22.

4-17

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Service Manual

4-2-12. Processor Entrance Sensor (SW302)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the processor drum (4-2-1).

3. Remove the exit assembly (4-2-9).

Remove (4)

Disconnect

8700-111C

Figure 4-23.

4-18

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Section 4 – Disassembly/Reassembly

4-2-13. Exit Transport Sensor (SW304)

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Raise the top cover of the IMAGER.

Note

After reassemby, check the adjustment of the sensor actuator (procedure 3-5).

3 Remove

(2)

5 Disconnect

Figure 4-24.

4 Remove (2)

8700-92C

2001 March Rev. L 1202688

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Service Manual

4-2-14. Densitometer Assembly

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

1. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

2. Remove the exit assembly (4-2-9).

Note

After a new densitometer has been installed, a densitometer calibration must be performed (procedure 3-3).

Figure 4-25.

8700-93C

Remove (4)

4-20

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Section 4 – Disassembly/Reassembly

4-3. Transport Assembly 4-3-1. Transport Motor (M402)

1. Remove the supply cartridge.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

3. Open the left side door.

4. Squeeze the handle on the transport assembly and pull the assembly out to its extended position.

Remove

Disconnect

Remove (2)

Figure 4-26.

8700-06C

2001 March Rev. L 1202688

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Service Manual

4-3-2. Transport Feed Roll Motor (M401)

1. Remove the supply cartridge.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

2. Flip down the circuit breaker on the rear of the IMAGER. Then unplug the power cord.

3. Remove the rear panel from the IMAGER (4-1-2).

4. Open the left side door.

5. Squeeze the handle on the transport assembly and pull the assembly out to its extended position.

Remove (2)

Disconnect

Remove (2)

8700-164C

Figure 4-27.

4-22

1202688 2001 March Rev. L

Kodak 8700, 8500 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision History

Warnings and Cautions for Kodak DryView 8700/8500 LASER IMAGER

Warnings and Cautions for External Interface Box Accessories

Agency, Regulatory and CE Marking Compliance

T able of Contents

Section 1 – Specifications

1-1. Dimensions

1-2. Electrical

1-3. Storage Environment

1-4. Operating Environment

1-5. Environmental Effects

1-6. Host Control

1-7. Keypad

1-8. Cables

Section 2 – Installation

2-1. Unpacking

2-2. Voltage Setup

2-3. Cable Connections 2-3-1. Compact Keypad to TDB/C

2-3-2. Touch-Screen Keypad to KFEIB to TDB/F

2-3-3. Touch-Screen Keypad to UKEIB to TDB/C

2-3-4. Host Control to UKEIB to TDB/F

2-3-5. Video Source to VEIB to FIB

2-3-6. Video Source to VIB

2-3-7. Video Source to EVEIB to FIB

2-3-8. Digital Source to DEIB to FIB

2-3-9. Digital Source to DIB

2-4. Switch and Jumper Settings 2-4-1. UKEIB

2-4-2. Copper TDB

2-4-3. VEIB

2-4-4. VIB

2-4-5. EVEIB

2-4-6. DEIB

2-5. System Configuration

2-5-1. Power Up the IMAGER

2-5-2. Connect the MPC to the IMAGER

2-5-3. Set the System Clock

2-5-4. Load IMS Parameters

2-5-5. Load SCB Parameters

2-5-6. Load AIQC Parameters

2-5-7. Load Keypad Parameters

2-5-8. Digital Modality Setup

2-5-9. Video Modality Setup 2-5-9-1. Inspect Signals from Modality

2-5-9-2. Enter Rough Video Parameters

2-5-9-3. Fine Tune Video Parameters

2-5-9-4. Set Customer Preferences

2-5-9-5. OEM Monitor Adjustment

Section 3 – Adjustments

3-1. Processor Temperature

3-2. Processor Drum Stripper

3-3. Densitometer Calibration

3-4. Density Patch Offset

3-5. Exit Transport Sensor Actuator

3-6. Local Panel Display Contrast and Buzzer Volume

3-7. Power Supply Voltages 3-7-1. +5, +17, –17, and +24 VDC Power Supply (PS901)

3-7-2. -5.2 VDC Power Supply (PS902)

3-8. Multifeed Board (MFB) Actuator

3-9. Multifeed Board (MFB) Actuator (Alternative Adjustment)

3-10. Pickup Arm Height Calibration

3-11. Processor Drum Brushes

Section 4 – Disassembly/Reassembly

4-1. Covers and Panels 4-1-1. Front Panel

4-1-2. Rear Panel

4-1-3. Right Side Panel

4-1-4. Electronics Enclosure Cover

4-2. Processor/Exit Assembly 4-2-1. Processor Drum

4-2-2. Processor Rollers

4-2-3. Processor Motor (M301)

4-2-4. Processor Brushes

4-2-5. Processor Communication Board (PCB)

4-2-6. Rotating Processor Board (RPB)

4-2-7. Processor Slip Rings

4-2-8. Processor Thermal Fuses

4-2-9. Exit Assembly

4-2-10. Exit Motor (M303)

4-2-11. Processor Exit Sensor (SW301)

4-2-12. Processor Entrance Sensor (SW302)