Kodak 8700, 8500 Service manual

Kodak DryView 8700/8500

LASER IMAGERS

Service Manual

1202688

78-6970-6528-8

5/01 Rev. M

Revision History

The original issue and revisions of the Service Manual for the Kodak DryView 8700/8500 LASER IMAGER are identified as follows:

Issue Date (Rev. A): 1/96, (Rev. B): 4/96, (Rev. C): 9/96, (Rev. D): 12/96, (Rev. E): 3/96, (Rev. F): 5/97, (Rev. G): 8/97, (Rev. H): 7/98, (Rev. J): 4/99, (Rev. K): 3/00, (Rev. L): 3/01, (Rev. M): 5/01

Section

Title/a M Title and a pages

Warnings L –

TOC M xi, xiii, xviii

1 L – 2 L – 3 M 3-21 4 L – 5 M 5-1, -4, -6, -7 6 L – 7 M 7-1, this section was previously Section 8. 8 M 8-1, -30, -31, -44, -61 thru -65, this section was previously

9 M 9-1, this section was previously Section 7, the revision

Text Rev.

Pages Changed in Current Revision (M)

Section 9.

level of the Functional Diagrams did not change.

Warnings and Cautions

Warnings and Cautions for Kodak DryView 8700/8500 LASER IMAGER

Safety Instructions Read and understand all instructions before using.

WARNING

This equipment is operated with hazardous voltage which can shock, burn, or cause death.

Remove wall plug before servicing equipment. Never pull on cord to remove from outlet. Grasp plug and pull to disconnect.

Do not operate equipment with a damaged power cord. Do not use an extension cord to power this equipment. Position the power cord so it will not be tripped over or pulled. Connect this equipment to a grounded outlet. Use only the power cord supplied with this equipment. Do not place a portable multiple–socket outlet (power strip) on the floor. Mount the power strip on a wall or

on the underside of a table.

WARNING

Not protected against ingress of liquids including bodily fluids.

WARNING

For continued protection against fire, replace fuses only with fuses of the same type and rating.

WARNING

This equipment contains moving parts that may be accessible to the user. Loose clothing, jewelry, or long hair may cause minor personal injury or damage to the equipment. Do not operate equipment with the covers open. Do not operate equipment with any of the safety interlocks overridden.

WARNING

This equipment is not contained in a sealed cabinet. Therefore, it must not be used in locations where it can come in contact with liquids, including bodily fluids.

CAUTION

Do not use in the presence of flammable anesthetics, oxygen or nitrous oxide. This equipment does not have a gas-sealed electronics enclosure and could ignite any flammable or explosive gases present in its environment.

i2001 March Rev. L 1202688

Service Manual

CAUTION

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. Those limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

• FCC ID: PA4870085007E2620

CAUTION

Avoid Laser Beam

This equipment employs a 150 milliwatt laser. Laser radiation may be present when the machine operates without panels or covers installed.

Use of controls or adjustments, or performance of procedures other than those specified herein, may result in eye damage.

Covers shall be removed by authorized service personnel only.

CAUTION

This equipment is intended to connect to other medical devices. Only qualified service personnel may perform installation and service maintenance. The laser in the equipment is not a patient device. Therefore, the equipment must be installed no closer than 1.83 meters from a patient bed or chair.

CAUTION

U.S. Federal law restricts this device to the sale by, or on the order of, a licensed health care practitioner.

CAUTION

Do not substitute or modify any part of this equipment without approval of Eastman Kodak Company.

CAUTION

General External Cleaning: This equipment may be cleaned with a damp cloth using water with mild

detergent, or commercial electronic equipment cleaner.

1202688 2001 March Rev. L

Do not touch, Hot Surface!

Warnings and Cautions

Front

Surface Chaude. Ne pas toucher!

Nicht anfassen. Heisse Oberflache!

ATTENTION:

ACHTUNG:

ATTENZIONE:

Non toccare. Superficie Calda!

Class 1 Laser

Laser de catégorie 1

Laser-Klasse 1

Laser di Classe 1

Klass 1 Laser

Left

CAUTION:

Do not touch. Hot surface!

ADVERTENCIA:

No tocar. Superficia Caliente!

OPGEPAST:

Niet aanraken. Heet Oppervlak!

Rear

DANGER - Invisible Laser Radiation When Open.

Avoid Direct Exposure to Beam.

ATTENTION - Rayonnement Laser Invisible En Cas D’Ouverture. Exposition Dangereuse Au Faisceau.

VORSICHT - Unsichtbare Laserstrahlung Wenn Abdeckung

Geöffnet. Nicht Dem Strahl Aussetzen.

VARNING - Osynlig Laserstrålning. Laserstråining När

Denna Del Ä Öppnad. Strålen Är Farlig.

iii2001 March Rev. L 1202688

Service Manual

Label located on back of IMAGER.

1202688 2001 March Rev. L

Warnings and Cautions for External Interface Box Accessories

Read and understand all instructions before using.

Classifications

UL Classified

File Number E183646 Control Number 9R46

Medical Equipment

UL 2601-1 CAN/CSA No. 601.1

Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, Casualty and

Medical Hazards only in Accordance with UL 2601-1, CAN/CSA C22.2 No. 601.1 and IEC 601.1.

CAUTION

Do not use in the presence of flammable anesthetics, oxygen or nitrous oxide. This equipment does not have a gas sealed electronics enclosure and could ignite any flammable or explosive gases present in its environment.

WARNING

This equipment is operated with hazardous voltage which can shock, burn, or cause death.

Remove wall plug before servicing equipment. Never pull on cord to remove from outlet. Grasp plug and pull to disconnect.

on the underside of a table.

v2001 March Rev. L 1202688

Service Manual

WARNING

Not protected against ingress of liquids, including bodily fluids.

WARNING

For continued protection against fire, replace fuses only with fuses of the same type and fuse rating.

WARNING

This equipment is not contained in a sealed cabinet. Therefore, it must not be used in locations where it can come in contact with liquids, including bodily fluids.

CAUTION

This equipment is intended to connect to other medical devices. Only qualified service personnel may perform installation and service maintenance.

CAUTION

U.S. Federal law restricts this device to the sale by, or on the order of, a licensed health care practitioner.

CAUTION

Do not substitute or modify any part of this equipment without approval of Eastman Kodak Company.

CAUTION

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

CAUTION

General External Cleaning: This equipment may be cleaned with a damp cloth using water with mild

detergent, or commercial electronic equipment cleaner.

Type B Applied Part

1202688 2001 March Rev. L

Agency, Regulatory and CE Marking Compliance

All agency, regulatory and CE marking information may be found in the User Guide for these models.

vii2001 March Rev. L 1202688

Service Manual

BLANK PAGE

viii

1202688 2001 March Rev. L

T able of Contents

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.

No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice

and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

Table of Contents

Description Page

Revision History a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings and Cautions for Kodak DryView 8700/8500 LASER IMAGER i

Warnings and Cautions for External Interface Box Accessories v. . . .

Agency, Regulatory and CE Marking Compliance vii. . . . . . . . . . . . . . . . . .

Section 1 – Specifications 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. Dimensions 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Electrical 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Storage Environment 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4. Operating Environment 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. Environmental Effects 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6. Host Control 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7. Keypad 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8. Cables 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2 – Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Unpacking 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Voltage Setup 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Cable Connections 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-1. Compact Keypad to TDB/C 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-2. Touch-Screen Keypad to KFEIB to TDB/F 2-7. . . . . . . . . . . . . . . . . . . .

2-3-3. Touch-Screen Keypad to UKEIB to TDB/C 2-8. . . . . . . . . . . . . . . . . . .

2-3-4. Host Control to UKEIB to TDB/F 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-5. Video Source to VEIB to FIB 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-6. Video Source to VIB 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-7. Video Source to EVEIB to FIB 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-8. Digital Source to DEIB to FIB 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

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Description Page

2-3-9. Digital Source to DIB 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3-10.Kodak DryView 8800 MULTI-INPUT MANAGER or Kodak Digital Science

969 HQ LASER IMAGER to 8700/8500 IMAGER 2-16. . . . . . . . . . . . .

2-4. Switch and Jumper Settings 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-1. UKEIB 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-2. Copper TDB 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-3. VEIB 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-4. VIB 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-5. EVEIB 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4-6. DEIB 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5. System Configuration 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-1. Power Up the IMAGER 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-2. Connect the MPC to the IMAGER 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-3. Set the System Clock 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-4. Load IMS Parameters 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-5. Load SCB Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-6. Load AIQC Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-7. Load Keypad Parameters 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-8. Digital Modality Setup 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-9. Video Modality Setup 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5-9-1. Inspect Signals from Modality 2-26. . . . . . . . . . . . . . . . . . . . .

2-5-9-2. Enter Rough Video Parameters 2-27. . . . . . . . . . . . . . . . . . .

2-5-9-3. Fine Tune Video Parameters 2-30. . . . . . . . . . . . . . . . . . . . .

2-5-9-4. Set Customer Preferences 2-33. . . . . . . . . . . . . . . . . . . . . . .

2-5-9-5. OEM Monitor Adjustment 2-34. . . . . . . . . . . . . . . . . . . . . . . .

Section 3 – Adjustments 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Processor Temperature 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Processor Drum Stripper 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3. Densitometer Calibration 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4. Density Patch Offset 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5. Exit Transport Sensor Actuator 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6. Local Panel Display Contrast and Buzzer Volume 3-10. . . . . . . . . . . . . . . . . . .

3-7. Power Supply Voltages 3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7-1. +5, +17, –17, and +24 VDC Power Supply (PS901) 3-11. . . . . . . . . . .

3-7-2. –5.2 VDC Power Supply (PS902) 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8. Multifeed Board (MFB) Actuator 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9. Multifeed Board (MFB) Actuator (Alternative Adjustment) 3-18. . . . . . . . . . . . .

3-10. Pickup Arm Height Calibration 3-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Description Page

3-11. Processor Drum Brushes 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 – Disasssembly/Reassesmbly 4-1. . . . . . . . . . . . . . . . . . . . . . . . . .

4-1. Covers and Panels 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-1. Front Panel 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-2. Rear Panel 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-3. Right Side Panel 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1-4. Electronics Enclosure Cover 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2. Processor/Exit Assembly 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-1. Processor Drum 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-2. Processor Rollers 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-3. Processor Motor (M301) 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-4. Processor Brushes 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-5. Processor Communication Board (PCB) 4-11. . . . . . . . . . . . . . . . . . . . .

4-2-6. Rotating Processor Board (RPB) 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-7. Processor Slip Rings 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-8. Processor Thermal Fuses 4-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-9. Exit Assembly 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-10.Exit Motor (M303) 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-11.Processor Exit Sensor (SW301) 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-12. Processor Entrance Sensor (SW302) 4-18. . . . . . . . . . . . . . . . . . . . . . . .

4-2-13. Exit Transport Sensor (SW304) 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2-14.Densitometer Assembly 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3. Transport Assembly 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-1. Transport Motor (M402) 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-2. Transport Feed Roll Motor (M401) 4-22. . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-3. Platen Motor (M403) 4-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-4. Platen Entrance Sensor (SW402) 4-24. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-5. Platen Exit Sensor (SW403) 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-6. Transport Midpoint Sensor (SW404) 4-26. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-7. Transport Feed Sensor (SW405) 4-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-8. Tongue Depressor Sensor (SW406) 4-28. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-9. Tongue Depressor Interrupt Switch (SW407) 4-29. . . . . . . . . . . . . . . . .

4-3-10. Tongue Depressor Solenoid (Y401) 4-30. . . . . . . . . . . . . . . . . . . . . . . . .

4-3-11.Transport Feed Roll Solenoid (Y402) 4-31. . . . . . . . . . . . . . . . . . . . . . . .

4-3-12. Gate Solenoid (Y403) 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3-13.Multifeed Board (MFB) 4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4. Pickup Assembly 4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-1. Pickup Module 4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-2. Vacuum Relay (K501) 4-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4-4-3. Pickup Motor (M501) 4-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-4. Vacuum Pump (M502) 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-5. Picker Down Sensor (SW501) 4-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-6. Film Out Sensor (SW502) 4-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-7. Picker Up Sensor (SW503) 4-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-8. Picker Extended Sensor (SW504) 4-42. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4-9. Vacuum Solenoid (Y501) 4-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5. Rollback Assembly 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-1. Rollback Module 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-2. Rollback Motor (M601) 4-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-3. Rollback Motor Home Sensor (SW601) 4-47. . . . . . . . . . . . . . . . . . . . . .

4-5-4. Cartridge Open Sensor (SW603) 4-48. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5-5. Cartridge Present Sensor (SW604) 4-49. . . . . . . . . . . . . . . . . . . . . . . . .

4-5-6. RF Tag Interface Board and RF Reader Board 4-50. . . . . . . . . . . . . . .

4-5-7. RF Antenna Board 4-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6. Exposure Assembly 4-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-1. Platen and Optics Module 4-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-2. Platen Access Plate 4-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-3. Platen Bottom Sensor (SW701) 4-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-4. Beam Power Board (BPB) 4-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-5. Platen Kicker Solenoid (Y706) 4-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-6. Platen Door Interlock Sensor (SW703) 4-57. . . . . . . . . . . . . . . . . . . . . .

4-6-7. Platen Top Solenoid (Y701) 4-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6-8. Platen Alignment Solenoids (Y702 – Y705) 4-59. . . . . . . . . . . . . . . . . .

4-7. Air Filtration System 4-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-1. Filtration Fan (M801) 4-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7-2. Filter Present Switch (SW801) 4-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8. Frame Mounted Parts 4-62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-1. Power Distribution Board (PDB) 4-62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-2. Processor Power Relay (K801) 4-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-3. Local Panel 4-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-4. Top Cover Interlock (SW802) 4-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-5. Left Door Machine Interlock (SW803) 4-66. . . . . . . . . . . . . . . . . . . . . . . .

4-8-6. Left Door Laser Interlock (SW804) 4-67. . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-7. Power Switch (SW805) 4-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-8. Supply Door Interlock (SW806) 4-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-9. Supply Door Solenoid (Y801) 4-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-10.Left Door Solenoid (Y802) 4-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8-11.Service Switch 4-72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9. Power Module Assembly 4-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4-9-1. Power Module 4-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-2. Filter Capacitor (C901) and Varistor (V901) 4-74. . . . . . . . . . . . . . . . . .

4-9-3. Input Circuit Breaker (CB901) 4-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-4. Processor Circuit Breaker (CB902) 4-76. . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-5. Power Supply, Cooling Fans, and Vacuum Pump

Circuit Breaker (CB903) 4-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-6. 24 VAC Circuit Breaker (CB904) 4-78. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-7. Line Filter (LF901) 4-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-8. Power Latch Relay (K901) 4-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-9. Cooling Fan Motor (M901) 4-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9-10.+5, +17, –17, and +24 VDC Power Supply (PS901) 4-82. . . . . . . . . . .

4-9-11.–5.2 VDC Power Supply (PS902) 4-83. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10. Electronics Enclosure 4-84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-1.Translator Daughter Board (TDB) 4-84. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-2. Interface Boards (DIB/FIB/SIB/VIB) 4-85. . . . . . . . . . . . . . . . . . . . . . . . .

4-10-3.Image Processor Board (IPB) 4-86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-4.Memory Daughter Board (MDB) 4-87. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-5.System Controller Board (SCB) 4-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-6.Machine Interface Board (MIB) 4-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-7.New Modem Board (NMB) 4-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10-8.Cooling Fan Motors (M1001 – M1003) 4-92. . . . . . . . . . . . . . . . . . . . . . .

Section 5 – Additional Information 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1. Required Tools 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2. Temperature Meter and Probe Calibration 5-2. . . . . . . . . . . . . . . . . . . . . . . . . .

5-3. Serial Number Label Location 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4. Adapter Cable Pinouts 5-2 5-5. Preventive Maintenance 5-4

5-5-1. Preventive Maintenance Intervals 5-4 5-5-2. Supplies Required for PM 5-4 5-5-3. EM Call Checklist 5-5

5-5-4. 10,000 Cycle Checklist 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5-5. 30,000 Cycle (or Yearly) Checklist 5-7. . . . . . . . . . . . . . . . . . . . . . . . . .

5-5-6. Cleaning the Processor 5-8 5-5-7. Cleaning the Platen 5-17

5-5-8. Completing the PM 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Description Page

Section 6 – Theory of Operation 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1. Overall System Architecture 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1-1. Module Architecture 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1-2. System Electronics Architecture 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2. Module Descriptions 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-1. Local Panel Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-2. Densitometer Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-3. Processor Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-4. Transport Assembly 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-5. Pickup Assembly 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-6. Rollback Assembly 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-7. Exposure Assembly 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-8. Frame Assembly 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-9. Power Module Assembly 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2-10. Electronic Enclosure Assembly 6-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3. Electronics Description 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1. Image Management System 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1-1. Image Processor Board (IPB) 6-10. . . . . . . . . . . . . . . . . . . . .

6-3-1-2. Bandwidth 6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-1-3. Memory Daughter Board (MDB) 6-12. . . . . . . . . . . . . . . . . . .

6-3-1-4. Translator Daughter Board (TDB) 6-13. . . . . . . . . . . . . . . . .

6-3-1-5. Image Interface Boards (DIB, FIB, VIB) 6-13. . . . . . . . . . . .

6-3-1-6. Digital Interface Board (DIB) 6-14. . . . . . . . . . . . . . . . . . . . . .

6-3-1-7. Fiber Interface Board (FIB) 6-14. . . . . . . . . . . . . . . . . . . . . . .

6-3-1-8. Video Interface Board (VIB) 6-15. . . . . . . . . . . . . . . . . . . . . .

6-3-2. Laser Optics System (LOS) 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-2-1. General Description 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-2-2. LOS Electronics 6-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3. Machine Control System (MCS) 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-1. General Description 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-2. MCS Components 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-3. EEA Electronics 6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-4. Machine Interface Board (MIB) 6-18. . . . . . . . . . . . . . . . . . .

6-3-3-5. System Control Board (SCB) 6-19. . . . . . . . . . . . . . . . . . . . .

6-3-3-6. New Modem Board (NMB) 6-20. . . . . . . . . . . . . . . . . . . . . . .

6-3-3-7. RF Tag Subsystem 6-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-3-8. Interlocks 6-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-4. Operator Interfaces 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3-5. System Firmware and Software 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Section 7 – Troubleshooting 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1. General 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2. Sensor/Interlock Trouble Analysis 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-1. Sensor Locations 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-2. Sensor Troubleshooting 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-3. Measuring Sensor Signals at the SCB 7-3. . . . . . . . . . . . . . . . . . . . . . .

7-2-4. Sensor to SCB Schematic 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2-5. Interlock Switches 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3. Motor/Solenoid Trouble Analysis 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-1. Motor Locations 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-2. Motor Troubleshooting 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-3. Solenoid Locations 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3-4. Solenoid Troubleshooting 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4. Film Sequencing 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-1. Load Cartridge Sequence 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-2. Open Cartridge Lid 7-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-3. Read RF Tag 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-4. Position Pickup Arm 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-5. Pick Up Film 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-6. Move Film to Feed Position 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-7. Prepare to Feed Film 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-8. Feed Film to Platen Entrance 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-9. Close Out Pickup Cycle 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-10.Load Film into Platen 7-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-11.Unload Exposed Film from Platen 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-12.Drive Film Up Through Transport 7-22. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4-13.Drive Film Through Processor to Exit Tray 7-23. . . . . . . . . . . . . . . . . . .

7-5. Error Code Index 7-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6. Troubleshooting QuickSheets 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

7-6-1. Error Code Descriptions 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-2. EC39: EIB (or IB) not detected by IPB 7-30. . . . . . . . . . . . . . . . . . . . . . .

7-6-3. EC48: No End of File (EOF) 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-4. EC59: IPB unable to load parameters to EIB (or IB) 7-32. . . . . . . . . . .

7-6-5. EC64: IPB detected parity error during acquisition 7-34. . . . . . . . . . . .

7-6-6. EC65: Data Overflow or Underflow 7-35. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-7. EC66: Image memory address has crossed the boundary of available

memory 7-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-8. EC67: Too many pixels received from EIB (or IB) 7-37. . . . . . . . . . . . .

7-6-9. EC68: Timeout waiting for pixels from EIB (or IB) 7-39. . . . . . . . . . . . .

Service Manual

Description Page

7-6-10.EC68: (Video): Timeout waiting for pixels from EIB (or IB) 7-42. . . . . .

7-6-11.EC75: Local panel failed 7-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-12.EC85: Image memory is full 7-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-13.EC116: Pickup arm could not be moved to proper position 7-45. . . . .

7-6-14.EC121: Optics module attenuator error 7-46. . . . . . . . . . . . . . . . . . . . . .

7-6-15.EC122: Optics module not present 7-47. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-16.EC123: Optics module temperature error 7-48. . . . . . . . . . . . . . . . . . . .

7-6-17.EC126: SCB unable to detect EOL signal from optics module 7-49. .

7-6-18.EC130: Supply door open 7-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-19.EC132: No supply cartridge 7-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-20.EC133: Less than 20 sheets remain in supply cartridge 7-52. . . . . . . .

7-6-21.EC134: Supply cartridge empty 7-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-22.EC139: Bad cartridge ID 7-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-23. EC145: Unsupported media type 7-55. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-24.EC151: Optics module PLL error 7-56. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-25.EC154: NVRAM error 7-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-26.EC161: FiIm jammed on multifeed detector 7-58. . . . . . . . . . . . . . . . . .

7-6-27.EC163: Jam to exposure 7-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-28.EC164: Jam exposure 7-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-29.EC165: Jam before processor 7-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-30.EC166: Film pickup problems 7-62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-31. EC173: Platen door open 7-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-32.EC176: Supply cartridge could not be opened 7-64. . . . . . . . . . . . . . . .

7-6-33.EC177: Supply cartridge could not be closed 7-65. . . . . . . . . . . . . . . . .

7-6-34. EC178: Top cover open 7-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-35.EC179: Left side door open 7-67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-36.EC202/203: Service override switch out (or fail) 7-68. . . . . . . . . . . . . . .

7-6-37.EC204: Supply door interlock failed 7-69. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-38.EC205: Top cover interlock failed 7-70. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-39.EC206: Left side door interlock failed 7-71. . . . . . . . . . . . . . . . . . . . . . . .

7-6-40.EC208: Left side door could not be opened 7-72. . . . . . . . . . . . . . . . . .

7-6-41.EC221: Pickup top sensor failed 7-73. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-42.EC222: Pickup middle sensor failed 7-74. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-43.EC223: Film present sensor failed 7-75. . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-44.EC224: Pickup motor failed 7-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-45.EC225: Cartridge open sensor failed 7-77. . . . . . . . . . . . . . . . . . . . . . . .

7-6-46.EC226: Rollback home sensor failed 7-78. . . . . . . . . . . . . . . . . . . . . . . .

7-6-47.EC227: Rollback motor failed 7-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-48. EC228: Tongue depressor sensor failed 7-80. . . . . . . . . . . . . . . . . . . . .

7-6-49.EC229: Supply door could not be opened 7-81. . . . . . . . . . . . . . . . . . . .

xvi

1202688 2001 May Rev. M

T able of Contents

Description Page

7-6-50.EC301: HIB parity error 7-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-51.EC302: HIB register read/write failed 7-83. . . . . . . . . . . . . . . . . . . . . . . .

7-6-52.EC303: HIB lookup table memory failed 7-84. . . . . . . . . . . . . . . . . . . . .

7-6-53.EC501: Processor drum could not be moved 7-85. . . . . . . . . . . . . . . . .

7-6-54.EC506: No communication from processor 7-86. . . . . . . . . . . . . . . . . . .

7-6-55. EC507: Processor returning bad data 7-88. . . . . . . . . . . . . . . . . . . . . . .

7-6-56.EC509: Processor failed to warm up in allotted time 7-89. . . . . . . . . . .

7-6-57.EC511: Processor warming 7-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-58. EC522: Bad densitometer 7-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-59.EC542: Jam in processor 7-92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-60.EC543: Jam in densitometer 7-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-61.EC544: Jam at exit 7-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-62.EC549: Processor filter not present 7-96. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-63.EC550: Clean processor and replace filter 7-97. . . . . . . . . . . . . . . . . . .

7-6-64.EC551, 552, 553: Processor heater 1, 2, 3 failed 7-98. . . . . . . . . . . . .

7-6-65.EC554: Processor over temp 7-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-66. EC561: Invalid densitometer data 7-100. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-67.EC601: Invalid power monitor offset 7-101. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-68.EC602: Invalid power monitor range 7-102. . . . . . . . . . . . . . . . . . . . . . . .

7-6-69.EC603: Invalid optical density range 7-103. . . . . . . . . . . . . . . . . . . . . . . .

7-6-70.EC604: Invalid laser dynamic range 7-104. . . . . . . . . . . . . . . . . . . . . . . . .

7-6-71. EC605: Attenuator test failed 7-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-72.EC620: No film model found 7-106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-73.EC622: Corrupt film tables 7-107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-74. EC623: Bad transfer function 7-108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-75. EC624: Bad densitometer data 7-109. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-76.EC625: Bad film contrast 7-110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-77.EC631: Film slow 7-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-78.EC632: Film fast 7-112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-79.EC633: System near calibration limits (film almost fast) 7-113. . . . . . . .

7-6-80.EC634: System near calibration limits (film almost slow) 7-114. . . . . . .

7-6-81.EC635: Dpatch slow 7-115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-82.EC636: Dpatch fast 7-116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-83. EC910: Printer Malfunction 7-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6-84.EC913: HIB parity error 7-121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7. General System Process Problems 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2001 May Rev. M 1202688

7-7-1. SCB Power Up/ Not Ready 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-2. Image Acquisition 7-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-3. Film Transport 7-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-4. Print Queue 7-124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Service Manual

Description Page

7-7-5. Processor 7-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7-6. AIQC 7-125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8. Host Keypad Communications Trouble Analysis 7-126. . . . . . . . . . . . . . . . . . . . .

7-8-1. 8700/8500 Keypad 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8-2. HQ Keypad 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-8-3. 8800 Local Panel 7-126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-9. MPC Trouble Analysis 7-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-10. Image Quality Trouble Analysis 7-127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-11. RF Tag Subsystem Trouble Analysis 7-128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 – Illustrated Parts Breakdown 8-1. . . . . . . . . . . . . . . . . . . . . . . . . .

8-1. Illustrated Parts Breakdown (IPB) 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-1. Machine and Skins Assembly (Screen 1 of 2) 8-3. . . . . . . . . . . . .

Figure 8-2. Machine Assembly (Screen 1 of 12) 8-7. . . . . . . . . . . . . . . . . . . . .

Figure 8-3. Hood Assembly 8-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-4. Front Panel Assembly 8-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-5. FD Latch Assembly 8-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-6. Filter Housing Assembly 8-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-7. Rollback Assembly, RF Tag 8-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-8. Rollback Cartridge Sensor Assembly 8-32. . . . . . . . . . . . . . . . . . . .

Figure 8-9. Rollback Carriage Assembly 8-34. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-10. Pickup Module Assembly 8-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-11. Plate Wrist Assembly 8-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-12. Transport Module Assembly (Screen 1 of 4) 8-41. . . . . . . . . . . . .

Figure 8-13. Exposure Module Assembly 8-48. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-14. Platen Assembly 8-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-15. Processor Entrance Assembly 8-54. . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-16. Processor Assembly 8-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-17. Processor Frame Assembly 8-59

Figure 8-18. Processor Drum Assembly 8-60

Figure 8-19. Film Stripper Assembly 8-62

Figure 8-20. Exit Assembly 8-64

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8-21. Power Module Assembly 8-66 Figure 8-22. Electronics Enclosure Assembly, Standalone (Screen 1 of 2) 8-69

Figure 8-23. Electronics Enclosure Assembly, Dual (Screen 1 of 2) 8-73. . . .

Figure 8-24. Electronics Fan Assembly 8-77 Figure 8-25. External System Interfaces/Cabling 8-78

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

xviii

Section 9 – Diagrams 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1. Diagrams 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1202688 2001 May Rev. M

Section 1 – Specifications

1-1. Dimensions

Height: 1279 mm (50.4 in.) – Top Cover closed 1641 mm (64.6 in.) – Top Cover open Width: 661 mm (26.0 in.) – Left Door closed

1218 mm (47.9 in.) – Left Door open

Depth: 813 mm (32.0 in.) – Supply and Filter Doors closed

1392 mm (54.9 in.) – Supply and Filter Doors open

Weight: 250 kg (550 lbs)

1-2. Electrical

Voltage: 200/220/240 VAC " 10%

50/60 Hz " 3%

Current Draw: 9 Amperes (maximum) Power Consumption: 1800 watts (maximum) during warm up

1-3. Storage Environment

Temperature: –35° to 60°C (–31° to 140°F) Humidity: 10% to 90% RH, Noncondensing

1-4. Operating Environment

Temperature: 15° to 35°C (59° to 95°F) Humidity: 20% to 85% RH, Noncondensing Vibration: 0.01 Gs (maximum) Magnetic Field: v 100 Gauss Leveling: 2 degrees or 3/4 inch difference maximum from front to back and side to side

1-5. Environmental Effects

Heat Load: 2300 BTU/Hr (average) Floor Load: 200 lb/ft Acoustical Noise: 55 dB at one meter

(70 dB momentarily)

(976 kg/m2)

1-6. Host Control

• RS232 or RS422 (jumper selectable) connection to IMAGER or UKEIB.

• Can be located up to one kilometer (3280 feet) from IMAGER when using a UKEIB and fiber cable.

2001 March Rev. L 1202688

1-1

Service Manual

1-7. Keypad

• Available image formats include 1:1, 2:1, 4:1, 6:1, 9:1, 12:1, 15:1, 16:1, and 20:1, as well as up to 4 custom formats (for custom formats, images in the same row must all be the same format).

• Images can be acquired and stored in random or sequential order.

• Can be located up to one kilometer (3280 feet) from IMAGER (fiber cable).

1-8. Cables

• Keypad: Not plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• RS232: Supplied by OEM

Not plenum rated 15 ft.

• Digital: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• Analog: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.)

• Fiber Optic: Plenum rated

3 m (10 ft.), 10 m (33 ft.) 30 m (98 ft.), 60 m (197 ft.) 100 m (330 ft.), 150 m (490 ft.) 200 m (653 ft.), 250 m (816 ft.) 300 m (1090 ft.), 500 m (1652 ft.)

• Characteristics: Fiber (glass): 62./125 µm Bandwidth: 160 MHz/km Attenuation < 4 db/km at 850 nm Test attenuation per FOTP 171 S–T Connector

1-2

1202688 2001 March Rev. L

Section 2 – Installation

2-1. Unpacking

Note

Steps 1 through 7 of this procedure can be performed by dock personnel or a Kodak-trained technician. Steps 8 through 32 must be performed by a Kodak-trained technician.

Note

Refer to Figure 2-1 while performing steps 1 through 7 of this procedure.

1. Remove the accessories box from the top of the shipping crate.

2. Remove the wire clamps that secure the front panel of the shipping crate, then remove the front panel.

3. Install the front panel as a ramp:

a. Lay the front panel down in front of the crate. b. Unfold the small ramp at the top end of the front panel. c. Set the bottom end of the front panel on the front edge of the crate. Align the holes in the panel

with the holes in the crate.

d. Use the two bolts stored underneath the IMAGER to secure the ramp to the crate.

4. Remove the foam packing from the front and top of the IMAGER.

5. Grasp the tape handle on the front of the IMAGER. Slowly pull the IMAGER out of the crate and ease

it down the ramp.

6. Remove the filter from the crate.

7. Roll the IMAGER to the installation location.

Accessories Box

Foam Packing

Plastic Bag

Foam Packing

2001 March Rev. L 1202688

Ramp Bolts

Tape Handle

Figure 2-1.

2-1

Service Manual

Note

The remaining steps of this procedure must be performed by a Kodak-trained technician.

8. Remove the plastic bag from the IMAGER.

9. Remove the power cord, warranty, User Guide, and installation kit from the exit tray.

10. Remove all the filament tape from the exterior of the IMAGER.

11. Remove the plastic sheet from the local panel.

12. Open the top cover.

13. Open the left side and supply doors via their mechanical releases.

14. To gain access to the shipping screw on the right side of the exposure module: a. Remove the bracket (three screws) that secures the top edge of the front cover. b. Lift the front cover up and away from the frame.

Exit Tray

Local Panel

Top Cover

Filament Tape

Bracket

Front Cover

Supply Door Mechanical Release

Left Side Door Mechanical Release

Figure 2-2.

2-2

1202688 2001 March Rev. L

Section 2 – Installation

15. Use a 4 mm ball-end Allen wrench to remove the three shipping screws that secure the exposure

module to the frame. There are two screws on the left side and one on the right (front). Discard the screws.

Shipping Screws

Figure 2-3.

16. Remove the filament tape from the pickup arms.

17. Pull the pickup arms down and remove the foam block located above the pickup assembly.

Foam Block

Filament Tape

Figure 2-4.

18. Remove the filament tape from the rollback handle.

19. Remove the filament tape from the wood block that is located between the frame and the transport

assembly, then remove the wood block.

2001 March Rev. L 1202688

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Service Manual

Rollback Handle

Filament Tape

Wood Block

Figure 2-5.

20. Remove the yellow caution tag from the handle on the transport assembly.

21. Release the processor latch and slide it to the right.

22. Grasp the handle on the front of the processor/exit assembly and pull the assembly out to its extended position.

23. Remove the filament tape from both ends of the processor cover.

Filament Tape (Both Ends)

Handle

Processor Latch

Figure 2-6.

24. Open the processor cover.

25. Remove the tape from the foam sheet that is wrapped around the drum, then slowly pull the foam sheet out of the processor.

26. Close the processor cover by lifting the cover slightly and pulling the support arm forward.

27. Press the blue release lever on the right side of the processor, then slide the processor/exit assembly back into place.

28. Slide the processor latch to the left to secure the processor/exit assembly.

29. Install the front cover and bracket.

30. Close the supply door and left side door.

31. Close the top cover by lifting the cover slightly and pushing the support rod backward.

2-4

1202688 2001 March Rev. L

32. Install the charcoal filter in housing at back of machine.

Processor Cover

Support Arm

Foam Sheet Release Lever

Figure 2-7.

Section 2 – Installation

8700-113C

2001 March Rev. L 1202688

2-5

Service Manual

2-2. Voltage Setup

Caution

The IMAGER can be configured to connect with 200, 220, or 240 VAC power sources. Before applying power, ensure that the IMAGER is set for the voltage that most closely matches the AC line voltage.

1. Measure the AC voltage at the wall outlet.

2. Remove the tag from the handle of the power module at the rear of the IMAGER. The tag indicates the factory set voltage. If this setting does not match the line voltage, perform the remaining steps of this procedure.

Warning

When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.

3. Flip down the circuit breaker on the rear of the IMAGER, then unplug the power cord.

4. Remove the ventilation plate from the upper left corner of the power module (to gain access to the terminal block above the transformer). Refer to Figure 2-8.

5. Move the black wire to the terminal that most closely matches the AC line voltage.

6. Replace the ventilation plate.

240 220 200 0

Figure 2-8.

2-6

1202688 2001 March Rev. L

Section 2 – Installation

2-3. Cable Connections 2-3-1. Compact Keypad to TDB/C

Note

The compact keypad is no longer available, but may still be on site in some customer locations.

1. If a keypad extension cable is being used, connect it to the compactkeypad cable. Refer to Figure 2-9.

2. Connect the keypad cable (or keypad extension cable) to the TDB/C at the rear of the IMAGER. Refer

to Figure 2-9.

TDB/C

COMM 1

COMM 0

Keypad Cable

Compact

Keypad

Keypad Extension Cable

Figure 2-9.

2-3-2. Touch-Screen Keypad to KFEIB to TDB/F

Note

The KFEIB (Keypad/Fiber External Interface Box) only supports touch-screen keypad users. A UKEIB is required for host control users.

1. Connect the keypad cable to the keypad and the KFEIB. Refer to Figure 2-10.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

Keypad Cable

Figure 2-10.

KEYPAD

..........

.........

........

Keypad

2001 March Rev. L 1202688

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Service Manual

2. If an optional footswitch is to be used, connect it to the KFEIB. Refer to Figure 2-11.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

Footswitch

KEYPAD

..........

.........

........

Figure 2-11.

3. Connect the fiber optic cable to the KFEIB. Refer to Figure 2-12.

4. Connect the fiber optic cable to the TDB/F at the rear of the IMAGER. Refer to Figure 2-12.

KFEIB

FIBER OPTIC

XMT

FTSW

A-CH B-CH

RCV

KEYPAD

..........

.........

........

A-Lead

Fiber Optic Cable

B-Lead

A-Lead

B-Lead

TDB/F

B0A1 B1

COMM 0COMM 1

Figure 2-12.

5. Connect the KFEIB power cord. For installations outside the U.S. and Canada, the KFEIB is supplied with a harmonized power cord with no wall plug. For these locations, attach the proper type plug (obtain locally). The KFEIB uses a universal power supply that requires no modification for input voltages in the range of 100 to 240 VAC (50/60 Hz).

2-3-3. Touch-Screen Keypad to UKEIB to TDB/C

Caution

The switches in the UKEIB must be set before any cables are connected to it. Use only approved cables and ensure that the cables are connected to the proper connectors on the UKEIB. If the switches are not set correctly when cables are connected, or unapproved cables are used, or cables are connected incorrectly, components within the UKEIB may be damaged.

1. Set the switches in the UKEIB (Universal Keypad External Interface Box) as required. Refer to Procedure 2-4-1.

2. Connect the keypad cable to the keypad and the UKEIB. Refer to Figure 2-13.

3. If an optional footswitch is to be used, connect it to the UKEIB. Refer to Figure 2-14.

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1202688 2001 March Rev. L

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