●● Various Outputs: 4 ... 20 mA or Frequency Output
●● Sensor Inputs: Differential, Gauge, or Absolute Pressure
●● Digital Communication with HART
KOBOLD companies worldwide:
ARGENTINA, AUSTRALIA, AUSTRIA, BELGIUM, BULGARIA, CANADA, CHILE, CHINA, COLOMBIA,
CZECH REPUBLIC, EGYPT, FRANCE, GERMANY, HUNGARY, INDIA, INDONESIA, ITALY, MALAYSIA,
MEXICO, NETHERLANDS, PERU, POLAND, REPUBLIC OF KOREA, ROMANIA, SINGAPORE, SPAIN,
SWITZERLAND, TAIWAN, THAILAND, TUNISIA, TURKEY, UNITED KINGDOM, USA, VIETNAM
01/03-18-2019
®
Protocol
KOBOLD Instruments, Inc.
1801 Parkway View Drive
Pittsburgh, PA 15205
Heavy Duty Differential Pressure Transmitter Model PAD
Description
The KOBOLD Differential Pressure Transmitter model PAD
is a microprocessor based high performance transmitter.
It has flexible pressure calibration and output, automatic
compensation of ambient temperature and process variables,
configuration of various parameters, and communication with
HART® protocol. It measures pressure, flow and level by an
application method. All data is input, modified and stored in
EEPROM.
The KOBOLD Pressure Transmitter is also available as a flow
meter. The flowmeter model PAD-F has an added totalizing
function. It is able to check the flow rate and the totalizing flow.
It measures the flow rate by using differential pressure without
compensation for the temperature and static pressure. The
shape of the PAD-F is the same as the standard device.
Only the terminal block is different, since there are two more
terminals for the display of the pulse output.
Features
Superior Performance
●● High Reference Accuracy
●● Long-term Stability (0.125 % URL for 3 Years)
●● High Rangeability (100:1) for Range 4-0
Flexibility
●● Data Configuration with HART
●● Zero Point Adjustment
®
Communicator
Reliability
●● Continuous Self-diagnostic Function
●● Automatic Ambient Temperature Compensation
●● EEPROM Write Protection
●● Fail-mode Process Function
●● CE EMC Conformity Standards (EN 50081-2, EN 50082-2)
Transmitter Description
Electronics module
The Electronics module consists of a circuit board sealed in
an enclosure. There is an MCU module. an analog module,
an LCD module and a terminal module within the transmitter.
The MCU module acquires the digital value from the analog
module and applies correction coefficients selected from
EEPROM. The output section of the MCU module converts
the digital signal to a 4…20 mA output. The MCU module
communicates with the HART®-based communicator or
control system such as DCS. The power section of the MCU
module has a DC-to-DC power conversion circuit and an
input/output isolation circuit. The LCD module plugs into
the MCU module and displays the digital output in a userconfigured unit.
Functional Block Diagram
High
Pressure
User-Selectable Input
• - D /- G /- H /- A
• Measuring Range
2
Sensor PartMCU Part
A/D Conversion
Capacitive
Sensor
EEPROM
Low
Pressure
Microprocessor
· Input Sensor Value
· Engineering Units
· Re–range (Zero / Span)
· Sensor Trimming
· Zero Point Adjustment
· DA Trimming
· Damping / Filtering
· Transfer Function
· LCD Engineering Mode
· Diagnostics
· Self Compensation
· Communications
· LCD Display
· Configuration Data
www.koboldusa.com
4~20mA
DAC
®
HART
HART® Protocol
with Host
No responsibility taken for errors;
subject to change without prior notice.
Heavy Duty Differential Pressure Transmitter Model PAD
Sensor Inputs
The models PAD-D, PAD-G, and PAD-H are available in a
capacitance type differential pressure sensor. It measures
differential and gauge pressure and is commonly used in flow
and level applications. Both sides in the capacitance sensor
transmit process pressure from the process isolators to the
sensor. The model PAD-A is also available in a piezoresistive
type absolute pressure sensor. The sensor module converts
the capacitance or the resistance to the digital value. The
MCU module calculates the process pressure based on the
digital value.
The sensor modules include the following features
• The software of the transmitter compensates thermal
effects, improving performance.
• Precise Input Compensation during operation is achieved
with temperature and pressure correction coefficients that
are characterized over the range of the transmitter and
stored in the sensor module EEPROM memory.
• EEPROM stores sensor information and correction
coefficients separately from MCU module, allowing for easy
repair, reconfiguration and replacement.
Basic Setups
The following settings can be easily configured from any host
that supports the HART® protocol:
• Operational Parameters
• 4-20 mA Points (Zero/Span)
• Engineering Units
• Damping Time: 0.25...60 sec
• Tag: 8 Alphanumeric Characters
• Descriptor: 16 Characters
• Message: 32 Characters
• Date: Day/Month/Year
Self-Diagnosis and others
• CPU & Analog Module Fault Detection
• Communication Error
• Fail-mode Handling
• LCD Indication
• Temperature Measurement of Sensor Module
Multi Planar Process Connection
When the pressure transmitter should be vertically installed irrespective
of the orientation of the process connection lines, modified flanges
(as shown above) are required in addition to the basic flanges. Multiplanar pressure transmitters have been made in an effort to solve
the problems occurring in these types of installation. The object of
this is to provide a pressure transmitter, capable of being vertically
installed, without separate adapters or various types of brackets.
This is regardless of the position of the process connection lines.
Calibration and Adjustment
• Lower/Upper Range (Zero/Span)
• Sensor Zero Trimming
• Zero Point Adjustment
• DAC Output Trimming
• Transfer Function
• Self-Compensation
No responsibility taken for errors;
subject to change without prior notice.
Process Connection Via Diaphragm Seals
When connecting the differential pressure transmitter model PAD to
all different process connections, diverse diaphragm seal versions
are necessary. They can be connected to the differential pressure
transmitter by direct mounting or via a capillary tube. Depending on
the application, different combinations of diaphragm seals, capillary
tubes and fill fluids are available. To clarify those options, the special
connections via diaphragm seals should be specified separately for
the differential pressure transmitter.
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3
Heavy Duty Differential Pressure Transmitter Model PAD
Measuring Span:0.3" W.C..6" W.C. to 60…6,000 PSIG bar (Depending on Instrument Version) Zero and Span Values can be set
anywhere within the Range Limits.
Span must be Greater than or Equal
to the Minimum Span.
AccuracyRange 2:±0.25 % of Span for
0.1 URL ≤ Span ≤ URL
±[0.24 + (0.008 x (URL/Span)) % of Span for 0.05 URL ≤ Span ≤0.1 URL
Range 3:±0.075 % of Span for
0.1 URL ≤ Span ≤ URL
±[0.25 + (0.005 x (URL/span))] % of Span for 0.02 URL ≤ Span ≤0.1 URL
Range 4 to 0:±0.075 % of Span for
0.1 URL ≤ Span ≤ URL
±[0.025+(0.005x(URL/Span))] % of
Span for 0.01 URL ≤ Span ≤0.1 URL
Stability: ± 0.125% URL for 36 Months
Static Press. Effect: ± 0.1% URL per 70 bar (Zero Error)
± 0.2% of Reading per 70 bar (Span Error)
Turndown Ratio:Ranges 4 ~ 0 = 100 : 1
Range 3 = 50 : 1
Range 2 = 20 : 1
Process Temp.:-40…248 °F (Approval Codes may Affect Limits. Max. Ambient Temperature at
LCD = 176 °F.)
Ambient Temp.: -22…176 °F
Ambient Temp.
Effect: ± (0.019% URL + 0.125% Span) /28 °C
Storage Temp.: -40…185 °F (Non-condensing)
Humidity Limit: 5 %...100 % RH
Power Supply Effect: ± 0.005% of span per Volt
Mounting Pos. Effect: Zero Shift up to 350 Pa, no span effect
Pressure Limits (with Silicone Oil)
(Valid for stand-alone instruments only without assembled
diaphragm seals.)
Model D and G: 0…1999.6 PSIG (for Range 2...8)
Model G:0…5800 PSIG (for Range 9)
0...10875 PSIG (for Range 0)
Model H:0…4495 PSIG (for Range 4...7)
Model A:0…72.5 PSIG (for Range 4)
0…435 PSIG (for Range 5)
0…754 PSIG (for Range 6)
Burst Pressure
Model D, G and H: 9990.5 PSIG
11600 PSIG (for Model G, Range 0)
Model A:145 PSIG (for Range 4)
580 PSIG (for Range 5)
1015 PSIG (for Range 6)
4
Wetted Materials
Isolating Diaphragms: 316L SS
Drain/Vent Valves: 316 SS Flanges/Adapters: 316 SS
O-ring: FKM, PTFE as an Option
Non-Wetted Materials
Fill Fluid: Silicone Oil
Bolts: Stainless Steel
Housing:Aluminum or SS, Flameproof (Ex d) and
Waterproof (lP67)
Cover O-ring: NBR
Paint: Epoxy-polyester or Polyurethane
Mounting Bracket: For 2-inch Pipe, 304 SS,
with 304 SS U-bolt
Nameplate: 304 SS
Process
Connections: ¼" NPT with 54.0 mm Center
Distance for Standard Flanges,
½" NPT with Process Adapter
(Option)
Mount Position: Upright (Process Connection more
Flexible by using Multi-planar Flange)
Display: 5 Digit LCD
Power Supply: 12…45 VDC
17.5…45 VDC -HART® Communication
Maximum Load: 250 Ω at 17.5 VDC
550 Ω at 24 V
Max. Loop Resistance =
Loop Load:0...1500 Ω - Operation
250...550 Ω - HART® Communication
Failure Mode:Fail High: Current ≥ 21.1 mA
Fail Low: Current ≤ 3.78 mA
Electrical
Connection: ½" NPT Conduit with M4 Screw
Terminals (G½ Option)
Output: • Two Wire 4…20 mA, Configurable
for Linear or Square Root Output, Digital
Process Value Superimposed on
4…20 mA Signal, Available to any Host
that Conforms to the HART® Protocol
• Frequency Output for Flowmeter
Model PAD-F with Pulse Width of 10,
50 or 100 ms (Selectable, Negative
Going Pulse)
Output Type: Open Collector, 30 V,
500 mA max.
Pulse Rate: 49 pulses/sec max.
Turn-On Time: 3 seconds
Protection: IP 67 for Standard (Code S)
Weight: 8.6 lb (Excluding Options) Standard
11.8 lb (SS Housing - Excl. Options)
ATEX Approval
(Option): II 2G Exd IIC T6 ... T5
II 1G or 2G Ex ia IIC T5 or
T4 Ga or Gb
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DC
(U - 12 VDC)
0.022 A
No responsibility taken for errors;
subject to change without prior notice.
Heavy Duty Differential Pressure Transmitter Model PAD
Order Details (Example: PAD-D EE 2 S 2 N S 0 0)
ModelVersion
..D.. = Differential Pressure Transmitter
(Static Pressure 2000 PSI)
..F..1) = Differential Pressure Transmitter with
Pulse Output and Totalizer for
PAD-
Flow Measurement
..H.. = Differential Pressure Transmitter for High
Line Pressure (Static Pressure 4495 PSI)
Specify flow rate engineering unit, ∆ p and flow rate
at URV (Upper Range Value), ∆ p and flow rate (generally '0')
at LRV (Lower Range Value)
pulse scale (choose only one value from
0.001, 0.01, 0.1, 1, 10, 100, 1 000, 10 000 m³/pulse) and
pulse width (choose only one value from
10 ms, 50 ms, 100 ms), while ordering so that max.
duty cycle is 49 pulses/sec
..2..6) = ¼" NPT
Female
Electrical
Connection
..N.. = ½" NPT
Epoxy Polyester
Painted
Aluminum
..G.. =G ½ Epoxy Polyester
Painted
Aluminum
ApprovalsOptions
..S0.. = Standard
(Waterproof
IP67)
..F0.. = ATEX,
Flameproof, Ex d
..E0.. = ATEX,
Intrinsically Safe, Ex i
3)
Not for PAD-H
4)
Not for PAD-D and PAD-F
5)
Diaphragm seal model and application data to be specified in clear text.
The online application guide on the PAD product page of the website must be
completed for any PAD ordered with a DRM. For summary of
diaphragm seal models and possible ranges, see page 11 onwards. For
dimensional details see DRM data sheet.
6)
1/2" NPT connection via an adapter is available, see page 6
..0 = without
..C = Engineering Unit (must be
chosen when using the
differential transmitter as a
flowmeter)
..D = PTFE O-ring (Wetted Part)
..E = Oil Free Finish
..F = Side Vent / Drain Bottom
..G = Side Vent / Drain Top
..H = Multi-Planar
Process Connection
..M = Housing in Stainless Steel
..N5) = Mounting of PAD onto
Diaphragm Seal
No responsibility taken for errors;
subject to change without prior notice.
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5
Heavy Duty Differential Pressure Transmitter Model PAD
Angle Type Bracket for PAD/PAS
Vertical Pipe Mounting for PAS
Vertical Pipe Mounting for PAD
Incl. U-Clamp for 2“ Pipe Mounting Bracket and 2 x Mounting Nuts/Washers
Incl. 4 x Mounting Screws for PAS
Incl. 4 x Mounting Screws for PAD
Flat Type Bracket for PAD/PAS
Horizontal Pipe Mounting for PAS
Vertical Pipe Mounting for PAD
Incl. U-Clamp for 2“ Pipe Mounting Bracket and Mounting Nuts/Washers
Incl. 4 x Mounting Bolts and Washers for PAS
Incl. 4 x Mounting Bolts for PAD