Kobold PAD Specifications

Heavy Duty
Transmitter
measuring
monitoring
analyzing
PAD
Span: 0.3" W.C. … 6" W.C. to 60 … 6000 PSIG
Static Pressure: Max. 4500 PSIG
t
: 248 °F
max
Process Connection: ½" NPT, ¼" NPT, or Various
Diaphragm Seals Available upon Request
Material: Stainless Steel
Various Outputs: 4 ... 20 mA or Frequency Output
Sensor Inputs: Differential, Gauge, or Absolute Pressure
Digital Communication with HART
KOBOLD companies worldwide:
ARGENTINA, AUSTRALIA, AUSTRIA, BELGIUM, BULGARIA, CANADA, CHILE, CHINA, COLOMBIA, CZECH REPUBLIC, EGYPT, FRANCE, GERMANY, HUNGARY, INDIA, INDONESIA, ITALY, MALAYSIA, MEXICO, NETHERLANDS, PERU, POLAND, REPUBLIC OF KOREA, ROMANIA, SINGAPORE, SPAIN, SWITZERLAND, TAIWAN, THAILAND, TUNISIA, TURKEY, UNITED KINGDOM, USA, VIETNAM
01/03-18-2019
®
Protocol
KOBOLD Instruments, Inc. 1801 Parkway View Drive Pittsburgh, PA 15205
Main Ofce:
1.412.788.2830
1.412.788.4890 info@koboldusa.com www.koboldusa.com
Heavy Duty Differential Pressure Transmitter Model PAD
Description
The KOBOLD Differential Pressure Transmitter model PAD is a microprocessor based high performance transmitter. It has flexible pressure calibration and output, automatic compensation of ambient temperature and process variables, configuration of various parameters, and communication with HART® protocol. It measures pressure, flow and level by an application method. All data is input, modified and stored in EEPROM.
The KOBOLD Pressure Transmitter is also available as a flow meter. The flowmeter model PAD-F has an added totalizing function. It is able to check the flow rate and the totalizing flow. It measures the flow rate by using differential pressure without compensation for the temperature and static pressure. The shape of the PAD-F is the same as the standard device. Only the terminal block is different, since there are two more terminals for the display of the pulse output.
Features
Superior Performance
High Reference Accuracy
Long-term Stability (0.125 % URL for 3 Years)
High Rangeability (100:1) for Range 4-0
Flexibility
Data Configuration with HART
Zero Point Adjustment
®
Communicator
Reliability
Continuous Self-diagnostic Function
Automatic Ambient Temperature Compensation
EEPROM Write Protection
Fail-mode Process Function
CE EMC Conformity Standards (EN 50081-2, EN 50082-2)
Transmitter Description
Electronics module
The Electronics module consists of a circuit board sealed in an enclosure. There is an MCU module. an analog module, an LCD module and a terminal module within the transmitter. The MCU module acquires the digital value from the analog module and applies correction coefficients selected from EEPROM. The output section of the MCU module converts the digital signal to a 4…20 mA output. The MCU module communicates with the HART®-based communicator or control system such as DCS. The power section of the MCU module has a DC-to-DC power conversion circuit and an input/output isolation circuit. The LCD module plugs into the MCU module and displays the digital output in a user­configured unit.
Functional Block Diagram
High Pressure
User-Selectable Input
• - D /- G /- H /- A
• Measuring Range
2
Sensor Part MCU Part
A/D Conversion
Capacitive
Sensor
EEPROM
Low
Pressure
Microprocessor
· Input Sensor Value
· Engineering Units
· Re–range (Zero / Span)
· Sensor Trimming
· Zero Point Adjustment
· DA Trimming
· Damping / Filtering
· Transfer Function
· LCD Engineering Mode
· Diagnostics
· Self Compensation
· Communications
· LCD Display
· Configuration Data
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4~20mA
DAC
®
HART
HART® Protocol with Host
No responsibility taken for errors;
subject to change without prior notice.
Heavy Duty Differential Pressure Transmitter Model PAD
Sensor Inputs
The models PAD-D, PAD-G, and PAD-H are available in a capacitance type differential pressure sensor. It measures differential and gauge pressure and is commonly used in flow and level applications. Both sides in the capacitance sensor transmit process pressure from the process isolators to the sensor. The model PAD-A is also available in a piezoresistive type absolute pressure sensor. The sensor module converts the capacitance or the resistance to the digital value. The MCU module calculates the process pressure based on the digital value.
The sensor modules include the following features
• The software of the transmitter compensates thermal effects, improving performance.
• Precise Input Compensation during operation is achieved with temperature and pressure correction coefficients that are characterized over the range of the transmitter and stored in the sensor module EEPROM memory.
• EEPROM stores sensor information and correction coefficients separately from MCU module, allowing for easy repair, reconfiguration and replacement.
Basic Setups
The following settings can be easily configured from any host that supports the HART® protocol:
• Operational Parameters
• 4-20 mA Points (Zero/Span)
• Engineering Units
• Damping Time: 0.25...60 sec
• Tag: 8 Alphanumeric Characters
• Descriptor: 16 Characters
• Message: 32 Characters
• Date: Day/Month/Year
Self-Diagnosis and others
• CPU & Analog Module Fault Detection
• Communication Error
• Fail-mode Handling
• LCD Indication
• Temperature Measurement of Sensor Module
Multi Planar Process Connection
When the pressure transmitter should be vertically installed irrespective of the orientation of the process connection lines, modified flanges (as shown above) are required in addition to the basic flanges. Multi­planar pressure transmitters have been made in an effort to solve the problems occurring in these types of installation. The object of this is to provide a pressure transmitter, capable of being vertically installed, without separate adapters or various types of brackets. This is regardless of the position of the process connection lines.
Calibration and Adjustment
• Lower/Upper Range (Zero/Span)
• Sensor Zero Trimming
• Zero Point Adjustment
• DAC Output Trimming
• Transfer Function
• Self-Compensation
No responsibility taken for errors; subject to change without prior notice.
Process Connection Via Diaphragm Seals
When connecting the differential pressure transmitter model PAD to all different process connections, diverse diaphragm seal versions are necessary. They can be connected to the differential pressure transmitter by direct mounting or via a capillary tube. Depending on the application, different combinations of diaphragm seals, capillary tubes and fill fluids are available. To clarify those options, the special connections via diaphragm seals should be specified separately for the differential pressure transmitter.
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Heavy Duty Differential Pressure Transmitter Model PAD
Technical Details
Measuring Principle: Capacitance Sensor (PAD-D, -F, -G, -H) Piezo-resistive (PAD-A)
Measuring Span: 0.3" W.C..6" W.C. to 60…6,000 PSIG bar (Depending on Instrument Version) Zero and Span Values can be set anywhere within the Range Limits. Span must be Greater than or Equal to the Minimum Span.
Accuracy Range 2: ±0.25 % of Span for
0.1 URL ≤ Span ≤ URL ±[0.24 + (0.008 x (URL/Span)) % of Span for 0.05 URL Span 0.1 URL
Range 3: ±0.075 % of Span for
0.1 URL Span URL ±[0.25 + (0.005 x (URL/span))] % of Span for 0.02 URL Span 0.1 URL
Range 4 to 0: ±0.075 % of Span for
0.1 URL Span URL ±[0.025+(0.005x(URL/Span))] % of Span for 0.01 URL Span 0.1 URL
Stability: ± 0.125% URL for 36 Months Static Press. Effect: ± 0.1% URL per 70 bar (Zero Error)
± 0.2% of Reading per 70 bar (Span Error) Turndown Ratio: Ranges 4 ~ 0 = 100 : 1
Range 3 = 50 : 1 Range 2 = 20 : 1
Process Temp.: -40…248 °F (Approval Codes may Affect Limits. Max. Ambient Temperature at LCD = 176 °F.)
Ambient Temp.: -22…176 °F Ambient Temp.
Effect: ± (0.019% URL + 0.125% Span) /28 °C Storage Temp.: -40…185 °F (Non-condensing) Humidity Limit: 5 %...100 % RH Power Supply Effect: ± 0.005% of span per Volt Mounting Pos. Effect: Zero Shift up to 350 Pa, no span effect
Pressure Limits (with Silicone Oil)
(Valid for stand-alone instruments only without assembled diaphragm seals.)
Model D and G: 0…1999.6 PSIG (for Range 2...8) Model G: 0…5800 PSIG (for Range 9)
0...10875 PSIG (for Range 0) Model H: 0…4495 PSIG (for Range 4...7) Model A: 0…72.5 PSIG (for Range 4) 0…435 PSIG (for Range 5) 0…754 PSIG (for Range 6)
Burst Pressure Model D, G and H: 9990.5 PSIG
11600 PSIG (for Model G, Range 0) Model A: 145 PSIG (for Range 4) 580 PSIG (for Range 5) 1015 PSIG (for Range 6)
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Wetted Materials Isolating Diaphragms: 316L SS
Drain/Vent Valves: 316 SS Flanges/Adapters: 316 SS
O-ring: FKM, PTFE as an Option
Non-Wetted Materials Fill Fluid: Silicone Oil
Bolts: Stainless Steel Housing: Aluminum or SS, Flameproof (Ex d) and
Waterproof (lP67) Cover O-ring: NBR
Paint: Epoxy-polyester or Polyurethane Mounting Bracket: For 2-inch Pipe, 304 SS,
with 304 SS U-bolt
Nameplate: 304 SS Process
Connections: ¼" NPT with 54.0 mm Center
Distance for Standard Flanges, ½" NPT with Process Adapter (Option)
Mount Position: Upright (Process Connection more Flexible by using Multi-planar Flange)
Display: 5 Digit LCD Power Supply: 12…45 VDC
17.5…45 VDC -HART® Communication Maximum Load: 250 Ω at 17.5 VDC
550 Ω at 24 V Max. Loop Resistance = Loop Load: 0...1500 Ω - Operation
250...550 Ω - HART® Communication Failure Mode: Fail High: Current ≥ 21.1 mA
Fail Low: Current ≤ 3.78 mA
Electrical Connection: ½" NPT Conduit with M4 Screw
Terminals (G½ Option) Output: • Two Wire 4…20 mA, Configurable
for Linear or Square Root Output, Digital Process Value Superimposed on 4…20 mA Signal, Available to any Host that Conforms to the HART® Protocol
• Frequency Output for Flowmeter Model PAD-F with Pulse Width of 10, 50 or 100 ms (Selectable, Negative Going Pulse) Output Type: Open Collector, 30 V, 500 mA max. Pulse Rate: 49 pulses/sec max.
Turn-On Time: 3 seconds Protection: IP 67 for Standard (Code S) Weight: 8.6 lb (Excluding Options) Standard
11.8 lb (SS Housing - Excl. Options)
ATEX Approval (Option): II 2G Exd IIC T6 ... T5
II 1G or 2G Ex ia IIC T5 or T4 Ga or Gb
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DC
(U - 12 VDC)
0.022 A
No responsibility taken for errors;
subject to change without prior notice.
Heavy Duty Differential Pressure Transmitter Model PAD
Order Details (Example: PAD-D EE 2 S 2 N S 0 0)
Model Version
..D.. = Differential Pressure Transmitter
(Static Pressure 2000 PSI)
..F..1) = Differential Pressure Transmitter with Pulse Output and Totalizer for
PAD-
Flow Measurement
..H.. = Differential Pressure Transmitter for High Line Pressure (Static Pressure 4495 PSI)
..G.. = Gauge Pressure Transmitter
..A.. = Absolute Pressure Transmitter
Material
Body/Vent Plug/
Diaphragm
..EE.. = 316 SS / 316 SS / 316L SS
Calibrated Span
(Measuring Range Limits for PAD-D,
-F, -G and -H in Separate Table)
Calibrated Span for PAD-D, -F, -G, -H
..2..3) = 0.3"...6" W.C. ..3.. = 0.6"...30" W.C. ..4.. = 1.5"...150" W.C. ..5.. = 7.5"...750" W.C. ..6.. = 1...100 PSIG ..7.. = 3...300 PSIG ..8..3) = 10 ...1000 PSIG
3)4)
..9.. ..0..
= 30...3000 PSIG
3)4)
= 60...6000 PSIG
Calibrated Span for PAD-A ..4.. = 10"...1000" W.C. ..5.. = 1.5...217 PSIA ..6.. = 3...362 PSIA
Order Details Continued
Fill Liquid Process Connection
..S.. = Silicone
1)
Specify flow rate engineering unit, ∆ p and flow rate at URV (Upper Range Value), ∆ p and flow rate (generally '0') at LRV (Lower Range Value) pulse scale (choose only one value from
0.001, 0.01, 0.1, 1, 10, 100, 1 000, 10 000 m³/pulse) and pulse width (choose only one value from 10 ms, 50 ms, 100 ms), while ordering so that max. duty cycle is 49 pulses/sec
..2..6) = ¼" NPT
Female
Electrical
Connection
..N.. = ½" NPT
Epoxy­ Polyester Painted Aluminum
..G.. =G ½ Epoxy­ Polyester Painted Aluminum
Approvals Options
..S0.. = Standard
(Waterproof IP67)
..F0.. = ATEX, Flameproof, Ex d
..E0.. = ATEX, Intrinsically Safe, Ex i
3)
Not for PAD-H
4)
Not for PAD-D and PAD-F
5)
Diaphragm seal model and application data to be specified in clear text. The online application guide on the PAD product page of the website must be completed for any PAD ordered with a DRM. For summary of diaphragm seal models and possible ranges, see page 11 onwards. For dimensional details see DRM data sheet.
6)
1/2" NPT connection via an adapter is available, see page 6
..0 = without ..C = Engineering Unit (must be
chosen when using the differential transmitter as a flowmeter)
..D = PTFE O-ring (Wetted Part) ..E = Oil Free Finish ..F = Side Vent / Drain Bottom ..G = Side Vent / Drain Top ..H = Multi-Planar
Process Connection
..M = Housing in Stainless Steel ..N5) = Mounting of PAD onto
Diaphragm Seal
No responsibility taken for errors; subject to change without prior notice.
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Heavy Duty Differential Pressure Transmitter Model PAD
Order Details: Oval Flange Adapter
Description Order Number
1/2" NPT Oval Flange Adapter
ZUB-PAD-OVF
Technical Details Material: 316 Stainless Steel Seal: PTFE Bolts: 2 x Mounting Screws 7/16"-20 UNF Connection: ½" NPT Female
Dimensions
1.63"
Order Details: Mounting Brackets
Description Order Number
Angle Type Bracket for PAD/PAS Vertical Pipe Mounting for PAS Vertical Pipe Mounting for PAD Incl. U-Clamp for 2“ Pipe Mounting Bracket and 2 x Mounting Nuts/Washers Incl. 4 x Mounting Screws for PAS Incl. 4 x Mounting Screws for PAD
Flat Type Bracket for PAD/PAS Horizontal Pipe Mounting for PAS Vertical Pipe Mounting for PAD Incl. U-Clamp for 2“ Pipe Mounting Bracket and Mounting Nuts/Washers Incl. 4 x Mounting Bolts and Washers for PAS Incl. 4 x Mounting Bolts for PAD
Order Details: Manifold Valves
Description Order Number
3-way Manifold Valve, Remote Mount, Machined 5-way Manifold Valve, Remote Mount, Machined
2-way Manifold Valve, Direct Mount, Machined
2-way Compact Manifold Valve, Direct Mount, Machined 3-way Compact Manifold Valve, Direct Mount, Machined 5-way Compact Manifold Valve, Direct Mount, Machined
3-way Manifold Valve, Direct Mount, Forged
0.98"
ZUB-PAD/PAS-K
ZUB-PAD/PAS-L
ZUB-PAD-3WMR ZUB-PAD-5WMR
ZUB-PAD-2WMD
V-2003CDADABAA
V-3151CHHHIBAA V-5050CDAHIBAA
V-3454CHHHHBAA
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No responsibility taken for errors;
subject to change without prior notice.
Heavy Duty Differential Pressure Transmitter Model PAD
Measuring Range Limits for PAD-D, -F, -G and -H
Range Code Calibrated Span
PAD-D, -F PAD-G PAD-H
Lower Range Limit (LRL)
Upper Range Limit (URL)
2 0.3...6" W.C. -6" W.C. -6" W.C. - 6" W.C.
3 0.6...30" W.C. -30" W.C. -30" W.C. - 30" W.C.
4 1.5...150" W.C. -150" W.C. -150" W.C. -150" W.C. 150" W.C.
5 7.5...750" W.C. -750" W.C. -14.5 PSIG -750" W.C. 750" W.C.
6 1...100 PSIG -100 PSIG -14.5 PSIG -100 PSIG 100 PSIG
7 3...300 PSIG -300 PSIG -14.5 PSIG -300 PSIG 300 PSIG
8 10...1000 PSIG -1000 PSIG -14.5 PSIG - 1000 PSIG
9 30...3000 PSIG - -14.5 PSIG - 3000 PSIG
0 60...6000 PSIG - -14.5 PSIG - 6000 PSIG
* Special measuring span, with adequate lower and upper range limits, on request.
Range Code Unit Conversion
Range Code bar kg/cm² KPa psi in H2O at 39 °F
2 0.015 0.015 1.5 0.217 6 152 0.422
3 0.075 0.076 7.5 1.087 30 765 2.215
4 0.373 0.38 37.3 5.410 149 3804 11.014
5 1.865 1.902 186.5 27 749 19018 55.072
6 6.900 7.036 690 100 2773 70361 203.750
7 20.681 21.088 2068 300 8310 210878 610.660
8 68.950 70.309 6895 1000 27708 703097 2036.025
9 206.800 210.876 20680 3000 83105 2108781 6106.597
0 413.700 421.856 41370 6000 166085 4218566 12216.550
mm H2O at
39 °F
in Hg at 32 °F
No responsibility taken for errors; subject to change without prior notice.
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