Kobold MIM Series Operating Instructions Manual

Operating Instructions
for
Electromagnetic Flowmeter
Model: MIM
MIM-
The document may contain technical inaccuracies and typographical errors. The content will be revised on a regular basis. These changes will be implemented in later versions. The described products can be improved and changed at any time without prior notice.
© Copyright All rights reserved.
1. Contents
1.Contents ........................................................................................................ 2
2.Note .............................................................................................................. 4
3.Instrument Inspection .................................................................................... 4
4.Regulation Use .............................................................................................. 4
5.Environment .................................................................................................. 5
6.Operating principle ........................................................................................ 5
6.1 General ................................................................................................ 5
6.2 Minimum electrical conductivity / gas bubbles ..................................... 5
6.3 Deposits ............................................................................................... 6
6.4 Measuring electrodes........................................................................... 6
7.Mechanical connection .................................................................................. 7
7.1 Check operating conditions .................................................................. 7
7.2 Installation ............................................................................................ 7
8.Electrical Connection .................................................................................... 9
8.1 General ................................................................................................ 9
8.2 Pin assignment .................................................................................. 10
9.Operation and menu structure .................................................................... 11
9.1 General .............................................................................................. 11
9.2 Measuring mode ................................................................................ 12
9.3 Menu Mode ........................................................................................ 15
10.Device configuration .................................................................................... 16
10.1Sequence of device parameterization ................................................ 16
10.2Overview of the menu functions / device parameters ........................ 17
10.3Display ............................................................................................... 20
10.4Measurement ..................................................................................... 20
10.5Outputs .............................................................................................. 23
10.6User service ....................................................................................... 27
10.7Service / Factory service .................................................................... 28
10.8Information ......................................................................................... 28
10.9Device default settings ....................................................................... 29
11.Technical Information .................................................................................. 30
12.Order Codes ............................................................................................... 31
13.Dimensions ................................................................................................. 32
14.EU Declaration of Conformance .................................................................. 33
page 2 MIM K02/1217
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Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: +49(0)6192-2990
Fax: +49(0)6192-23398
E-Mail: info.de@kobold.com
Internet: www.kobold.com
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2. Note
Please read these operating instructions before unpacking and putting the unit into operation. Follow the instructions precisely as described herein. The devices are only to be used, maintained and serviced by persons familiar with these operating instructions and in accordance with local regulations applying to Health & Safety and prevention of accidents.
When used in machines, the measuring unit should be used only when the machines fulfil the EC-machine guidelines.
as per PED 2014/68/EU
In acc. with Article 4 Paragraph (3), "Sound Engineering Practice", of the PED 2014/68/EU no CE mark. Diagram 8, Pipe, Group 1 dangerous fluids
3. Instrument Inspection
Instruments are inspected before shipping and sent out in perfect condition. Should damage to a device be visible, we recommend a thorough inspection of the delivery packaging. In case of damage, please inform your parcel service / forwarding agent immediately, since they are responsible for damages during transit.
Scope of delivery:
The standard delivery includes:
Electromagnetic Flowmeter model: MIM Operating Instructions
4. Regulation Use
The MIM flowmeter has been specially developed for the measurement, display and transmission of both, flow rates and temperature of conductive liquids. The instrument has a graphic TFT display, rotatable in 90 ° steps and can display flow rate, temperature, daily volume counter (resettable) and total volume counter in the units of measurement selected by the operator. A clear menu guides the user through the parameterization of the device, which largely eliminates the need to look into the operating instructions. Any use of the magnetic flowmeter, model: MIM, which exceeds the manufacturer’s specification, may invalidate its warranty. Therefore, any resulting damage is not the responsibility of the manufacturer. The user assumes all risk for such usage.
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5. Environment
The MIM device with stainless steel housing and stainless steel electrodes is weatherproof and conforms to protection class IP67. The meter is designed for harsh indoor or outdoor environments and complies with Directive 2014/30/EU (Electromagnetic Compatibility).
6. Operating principle
6.1 General
The new KOBOLD MIM Flowmeter is designed to measure and monitor small and medium flows of conductive fluids in piping. The device works on the magnetic-inductive measuring principle. According to Faraday's law of induction, a voltage is induced in a conductor moving in a magnetic field. The electrically conductive measuring medium corresponds to the moving conductor in the process. The voltage induced by the measuring medium is proportional to the flow rate and thus a measure of the volume throughput. Prerequisite is a minimum electrical conductivity of the flowing medium. The induced voltage is fed to a measuring amplifier via two electrodes, which are in conductive contact with the medium. The volume flow is calculated via the defined pipe diameter. The measurement is independent of the medium and its physical properties such as density, viscosity and temperature. The device can be configured via the display. There are two outputs available, which can each be configured as alarm, frequency, pulse, voltage, and current outputs. The device also provides a dosing function. The dosing function can be activated in measuring mode via the four buttons. The dosing function controls simple filling tasks and also measures flow rate and partial amount.
6.2 Minimum electrical conductivity / gas bubbles
For the correct function of the instrument, it is necessary that the flow channel is always completely filled with medium. From a minimum electrical conductivity of 20 μS / cm, the MIM operates within the specified error limits. The conductivity of the medium is constantly monitored by the device electronics. If the electronics detects that the minimum conductivity has fallen below min. value, this is signaled by displaying the error message 'Empty pipe' and the flow rate reading is set to '0'. Air bubbles in the flowing medium or media with varying conductivity in the range of the minimum conductivity can disturb the measuring function and reduce the measuring accuracy of the MIM. Gases contained in the liquid are also measured as a volume flow and lead to measurement errors. If necessary, install appropriate vents in the flow of the unit.
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6.3 Deposits
Minor deposits on the measuring tube generally do not affect the measuring accuracy unless their conductivity deviates significantly from the liquid. For liquids that have a tendency to deposit, periodically inspect the meter tube and, if necessary, clean it.
6.4 Measuring electrodes
The MIM uses electrodes with galvanic tapping. They are in direct contact with the medium. The standard electrodes are made of stainless steel 1.4404.
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7. Mechanical connection
7.1 Check operating conditions
flow rate max. operating pressure max. operating temperature
In general, MIM is subjected to the same loads as the piping into which it is installed. The MIM should therefore be kept away from extreme loads, such as pressure surges with strong, dynamic pipe movements, vibrations in the proximity of centrifugal pumps, high temperature media, flooding etc.
7.2 Installation
Remove all packing materials and transport retainers and ensure that no such
materials remain in the device.
It can be installed in vertical, horizontal or rising pipes. Flow in direction of the
arrow.
Avoid pressure and tensile load. Mechanically secure the inlet and outlet pipe at a distance of 50 mm from the
connections.
Avoid valves or large reduction on the inlet section (this increases the
inaccuracy of measurements).
Check the leak tightness of the connections.
While mounting MIM hold the flowmeter from spanner surface (not from the housing) with the help of spanner. Take into account the tightening torque.
Nominal size Tightening torque
½“ 22 to 24 Nm ¾“ 28 to 30 Nm
1“ 28 to 30 Nm
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Inlet and outlet run
Installation from top to bottom avoid these installation locations
Gas bubbles, particle
Free outlet
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8. Electrical Connection
8.1 General
Attention! Make sure that the voltage values of your system correspond with the voltage values of the measuring unit.
Make sure that the supply wires are de-energised. Connect the supply voltage and the output signal to the plug PIN’s as stated
below.
We recommend the use of wires with cross sectional area of min. 0.25 mm².
Attention! The measuring electrodes are galvanically connected with the reference potential of the supply voltage and the signal output.
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8.2 Pin assignment
Configurable output functions:
analogue output 4-20 mA analogue output 4-20 mA analogue output 0-20 mA analogue output 0-20 mA analogue output 0-10 V analogue output 0-10 V alarm output alarm output pulse output pulse output frequency output frequency output
Connection example:
OUT2: analogue output 4-20 mA OUT1: analogue output 0-10 V
Out 1 Out 2
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