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HPC-S02
Operating Manual
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Kobold HPC-S02, HPC-S01, Heinrichs Coriolis, HPC-S03 Operating Manual

OPERATING MANUAL HPC & UMC4
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Coriolis – Mass-Flow Meter
Operating manual
Please read the instructions carefully and store them in a safe place for future use!
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OPERATING MANUAL HPC & UMC4
Contents
INTRODUCTION ............................................................................................................ 8
I. Shipping and storage; product inspection ............................................................................................. 8
II. Warranty ................................................................................................................................................ 8
III. Application domain the operating manual ......................................................................................... 8
IV. Measures to be taken before sending your device to the manufacturer for repair ............................ 8
V. Supplementary operating instructions regarding the HART interface ............................................ 8
VI. Operating manual of explosion-proof flow meters ............................................................................. 8
1. STEPS PRIOR TO OPERATION ........................................................................... 9
1.1 Safety advisory for the user ............................................................................................................. 10
1.2 Hazard warnings .............................................................................................................................. 10
1.2.1 Danger ...................................................................................................................................... 10
1.2.2 Warning .................................................................................................................................... 10
1.2.3 Caution ..................................................................................................................................... 10
1.2.4 Note .......................................................................................................................................... 10
1.3 Proper use of the device .................................................................................................................. 11
1.4 Installation and servicing ................................................................................................................. 11
1.5 Returning your flow meter for servicing or calibration ..................................................................... 12
1.6 Replacement of the transmitter electronics ..................................................................................... 12
2. MAINTENANCE .................................................................................................. 13
2.1 Transmitter ....................................................................................................................................... 13
2.2 Coriolis mass flow sensor ................................................................................................................ 13
3. IDENTIFICATION ................................................................................................ 13
4. THE HPC SENSOR ............................................................................................. 14
4.1 Application domain of the HPC sensor ............................................................................................ 14
4.2 Mode of operation ............................................................................................................................ 14
4.2.1 Measuring principle .................................................................................................................. 14
4.2.2 System configuration ................................................................................................................ 14
4.2.3 Measured variables .................................................................................................................. 14
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4.3 Performance characteristics of the HPC sensor ............................................................................. 15
4.3.1 Reference conditions ................................................................................................................ 15
4.3.2 HPC flow ranges....................................................................................................................... 15
4.3.3 Density measurement .............................................................................................................. 15
4.3.4 Accuracy ................................................................................................................................... 16
4.3.5 Pressure loss HPC ................................................................................................................... 16
4.3.6 Ambient temperature range ...................................................................................................... 16
4.3.7 Storage temperature ................................................................................................................ 16
4.3.8 Climatic category ...................................................................................................................... 16
4.3.9 Ingress protection ..................................................................................................................... 16
4.4 Operating conditions ........................................................................................................................ 17
4.4.1 Installation ................................................................................................................................ 17
4.4.2 Installation positions ................................................................................................................. 18
4.4.3 Pressure surges ....................................................................................................................... 19
4.4.4 Using the device with hazardous fluids .................................................................................... 20
4.4.5 Vibration stability ...................................................................................................................... 20
4.5 Process conditions ........................................................................................................................... 21
4.5.1 Process temperature ................................................................................................................ 21
4.5.2 Physical state ........................................................................................................................... 21
4.5.3 Viscosity ................................................................................................................................... 21
4.5.4 Gas content .............................................................................................................................. 21
4.5.5 Process temperature range ...................................................................................................... 21
4.5.6 Process pressure range ........................................................................................................... 21
4.5.7 Outlet pressure ......................................................................................................................... 21
4.6 Connection to the transmitter .......................................................................................................... 21
4.7 Construction details ......................................................................................................................... 22
4.7.1 Dimensions and weight ............................................................................................................ 22
4.7.2 Dimension drawings for the types HPC-S01 to HPC-S03 ....................................................... 23
4.7.3 Material ..................................................................................................................................... 25
4.8 Sensor HPC approvals .................................................................................................................... 25
4.8.1 CE marking ............................................................................................................................... 25
5. COMMISSIONING ................................................................................................ 26
5.1 Zero point calibration ....................................................................................................................... 26
5.2 Startup conditions ............................................................................................................................ 26
6. APPLICATION DOMAIN OF THE UMC4 TRANSMITTER .................................. 27
7. UMC4 TRANSMITTER: MODE OF OPERATION AND CONFIGURATION ........ 27
7.1 Measuring principle.......................................................................................................................... 27
7.2 System configuration ....................................................................................................................... 27
7.2.1 DSB data memory module ....................................................................................................... 28
8. INPUT ................................................................................................................... 29
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8.1 Measured variable ........................................................................................................................... 29
8.2 Measuring range .............................................................................................................................. 29
9. OUTPUT .............................................................................................................. 29
9.1 Output signal .................................................................................................................................... 29
9.2 Failure signal .................................................................................................................................... 30
9.3 Load ................................................................................................................................................. 30
9.4 Damping ........................................................................................................................................... 30
9.5 Low flow cutoff ................................................................................................................................. 30
10. UMC4 PERFORMANCE CHARACTERISTICS................................................... 31
10.1 Reference conditions ................................................................................................................... 31
10.2 Measured error ............................................................................................................................. 31
10.3 Repeatability error ........................................................................................................................ 31
10.4 Influence of ambient temperature ................................................................................................ 31
11. UMC4 OPERATING CONDITIONS ................................ ................................ ..... 32
11.1 Installation conditions and cable glands ...................................................................................... 32
11.2 NPT cable glands ......................................................................................................................... 32
11.3 Environmental conditions ............................................................................................................. 32
11.3.1 Ambient temperature ................................................................................................................ 32
11.3.2 Ambient temperature range ...................................................................................................... 32
11.3.3 Storage temperature ................................................................................................................. 32
11.3.4 Ingress protection ..................................................................................................................... 32
11.4 Process conditions ....................................................................................................................... 33
11.4.1 Integrally Mounted transmitter .................................................................................................. 33
11.4.2 Remote mounted transmitter .................................................................................................... 33
12. CONSTRUCTION DETAILS ................................................................................ 34
12.1 Type of construction/dimensions.................................................................................................. 34
12.2 Weight .......................................................................................................................................... 36
12.3 Material ......................................................................................................................................... 36
12.4 End connection............................................................................................................................. 36
12.5 Electrical connections and their protection classes ..................................................................... 36
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12.5.1 Wiring diagrams........................................................................................................................ 36
12.5.2 The output signals .................................................................................................................... 39
12.5.3 HART® ...................................................................................................................................... 39
12.5.4 Communication via Siemens PDM® ......................................................................................... 39
13. CONTROL UNIT BE4 ........................................................................................... 40
13.1 Introduction .................................................................................................................................. 40
13.2 Display ......................................................................................................................................... 40
13.3 Operating modes .......................................................................................................................... 41
13.4 Operation ..................................................................................................................................... 41
13.4.1 Operator interface .................................................................................................................... 41
13.4.2 The keys and their functions .................................................................................................... 42
13.4.3 Functional classes, functions and parameters ......................................................................... 43
14. UMC4 TRANSMITTER FUNCTIONS ................................................................... 45
14.1 MEASURED VALUES functional class ........................................................................................ 46
14.1.1 Mass flow .................................................................................................................................. 47
14.1.2 Volume flow .............................................................................................................................. 47
14.1.3 Counter forward ........................................................................................................................ 47
14.1.4 Counter reverse ........................................................................................................................ 47
14.1.5 Density ...................................................................................................................................... 48
14.1.6 Temperature ............................................................................................................................. 48
14.1.7 Elapsed time ............................................................................................................................. 48
14.1.8 Mass flow + Counter forward ................................................................................................... 48
14.1.9 Mass flow + Density ................................................................................................................. 49
14.1.10 Mass flow + Temperature ..................................................................................................... 49
14.1.11 Volume flow + Counter forward ............................................................................................ 49
14.1.12 Volume flow + Density .......................................................................................................... 49
14.1.13 Display mode during startup ................................................................................................. 50
14.1.14 Raw values ........................................................................................................................... 50
14.2 PASSWORD functional class ...................................................................................................... 51
14.2.1 Customer password ................................................................................................................. 51
14.2.2 Change customer password ..................................................................................................... 52
14.2.3 Service password ..................................................................................................................... 52
14.3 COUNTER functional class .......................................................................................................... 53
14.3.1 Unit of counters ........................................................................................................................ 54
14.3.1 Reset counters ......................................................................................................................... 54
14.4 MEASUREMENT PROCESSING functional class ...................................................................... 55
14.4.1 Damping ................................................................................................................................... 56
14.4.2 Low flow cut-off......................................................................................................................... 56
14.4.3 Low flow cut-off hysteresis ....................................................................................................... 56
14.4.4 Zero point calibration ................................................................................................................ 57
14.4.5 Filter .......................................................................................................................................... 57
14.5 FLOW functional class ................................................................................................................. 58
14.5.1 Mass flow QM unit .................................................................................................................... 59
14.5.2 Factor mass flow QM programmable unit ................................................................................ 59
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14.5.3 Mass flow QM range ................................................................................................................. 60
14.5.4 Mass flow QM limit MIN ............................................................................................................ 60
14.5.5 Mass flow QM limit MAX ........................................................................................................... 60
14.5.6 Mass flow QM limit hysteresis .................................................................................................. 61
14.5.7 Volume flow QV unit ................................................................................................................. 61
14.5.8 Factor volume flow QV programmable unit .............................................................................. 62
14.5.9 Volume flow QV range .............................................................................................................. 62
14.6 DENSITY functional class ............................................................................................................ 63
14.6.1 Density measurement on/off ..................................................................................................... 64
14.6.2 Density unit ............................................................................................................................... 64
14.6.3 Factor programmable density unit ............................................................................................ 65
14.6.4 Density lower-range value ........................................................................................................ 65
14.6.5 Density upper-range value ....................................................................................................... 65
14.6.6 Density limit MIN ....................................................................................................................... 65
14.6.7 Density limit MAX ..................................................................................................................... 66
14.6.8 Density limit hysteresis ............................................................................................................. 66
14.6.9 Density limit for empty pipe ...................................................................................................... 66
14.6.10 Fixed density ......................................................................................................................... 66
14.6.11 Reference/process density display ....................................................................................... 67
14.6.12 Temperature coefficient ........................................................................................................ 67
14.6.13 Reference temperature ......................................................................................................... 67
14.6.14 Operating pressure ............................................................................................................... 68
14.6.15 Density calibration hot medium ............................................................................................. 68
14.6.16 Measured values hot medium ............................................................................................... 68
14.6.17 Finish density calibration ....................................................................................................... 68
14.7 TEMPERATURE functional class ................................................................................................ 69
14.7.1 Temperature unit ...................................................................................................................... 70
14.7.2 Temperature lower-range value ............................................................................................... 70
14.7.3 Temperature upper-range value ............................................................................................... 70
14.7.4 Temperature limit MIN .............................................................................................................. 71
14.7.5 Temperature limit MAX ............................................................................................................. 71
14.7.6 Max. measured temperature .................................................................................................... 71
14.8 PULSE OUTPUT functional class ................................................................................................ 72
14.8.1 Pulse or frequency output ......................................................................................................... 73
14.8.2 Pulse output unit ....................................................................................................................... 73
14.8.3 Pulse value ............................................................................................................................... 74
14.8.4 Pulse width ............................................................................................................................... 74
14.9 STATUS functional class ............................................................................................................. 75
14.9.1 Status output active state ......................................................................................................... 75
14.9.2 Status output 1 assignment ...................................................................................................... 76
14.10 CURRENT OUTPUTS functional class ........................................................................................ 77
14.10.1 Current output I1 4 to 20 mA................................................................................................. 78
14.10.2 Current output I1 alarm ......................................................................................................... 78
14.10.3 Current output I1 assignment................................................................................................ 79
14.10.4 Current output I2 4 to 20 mA................................................................................................. 79
14.10.5 Current output I2 alarm ......................................................................................................... 79
14.10.6 Current output I2 assignment................................................................................................ 80
14.11 SIMULATION functional class ...................................................................................................... 81
14.11.1 Simulation on/off ................................................................................................................... 82
14.11.2 Direct simulation ................................................................................................................... 82
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14.11.3 Measured value simulation ................................................................................................... 83
14.11.4 Direct simulation of outputs .................................................................................................. 84
14.12 SELF-TEST function class ........................................................................................................... 85
14.12.1 Sensor test on/off .................................................................................................................. 86
14.12.2 Max. deviation of excitation .................................................................................................. 86
14.12.3 Self-test calibration ............................................................................................................... 86
14.12.4 Monitoring of sensor amplitude and excitation current ......................................................... 86
14.12.5 Display of sensor amplitudes ................................................................................................ 87
14.13 UMC TRANSMITTER SETTINGS functional class ..................................................................... 88
14.13.1 Language .............................................................................................................................. 89
14.13.2 Serial number........................................................................................................................ 89
14.13.3 Software version ................................................................................................................... 89
14.13.4 Reset system error ............................................................................................................... 90
14.13.5 Profibus/Modbus device address.......................................................................................... 90
14.14 SENSOR SETTINGS functional class ......................................................................................... 91
14.14.1 Sensor constant C ................................................................................................................ 92
14.14.2 Sensor material ..................................................................................................................... 92
14.14.3 Flow direction ........................................................................................................................ 93
15. DENSITY CALIBRATION .................................................................................... 94
15.1 Conditions .................................................................................................................................... 94
15.2 Procedure ..................................................................................................................................... 94
16. UMC4 FOR CUSTODY TRANSFER APPLICATIONS ........................................ 96
17. UMC4 TRANSMITTER ERROR MESSAGES ...................................................... 97
17.1 Standard operating mode ............................................................................................................ 97
17.2 Custody transfer mode ................................................................................................................. 97
17.3 List of error messages.................................................................................................................. 97
17.3.1 Display of self-test errors .......................................................................................................... 97
17.3.2 Display of system error ........................................................................................................... 100
18. DECLARATION OF CONFORMITY ................................................................... 102
19. DECONTAMINATION CERTIFICATE FOR DEVICE CLEANING ..................... 104
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OPERATING MANUAL HPC & UMC4
Warning
Only sensors and transmitters signed as Ex-proofed on their rating plates must be used in ex hazardous areas! Standard equipment is not allowed to be used in ex hazardous areas.
Introduction
I. Shipping and storage; product inspection
Shipping and storage
The device is to be safeguarded against dampness, dirt, impact and damage. Product inspection
Upon receipt of the product, check the contents of the box and the product particulars against the infor­mation on the delivery slip and order form so as to ensure that all ordered components have been sup­plied. Notify us of any shipping damage immediately upon receipt of the product. Any damage claim re­ceived at a later time will not be honored.
II. Warranty
Your flow meter was manufactured in accordance with the highest quality standards and was thoroughly tested prior to shipment. However, in the event any problem arises with your device, we will be happy to resolve the problem for you as quickly as possible under the terms of the warranty which can be found in the terms and conditions of delivery. Your warranty will only be honored if the device was installed and operated in accordance with the instructions for your device. Any mounting, commissioning and/or maintenance work is to be carried out by qualified and authorized technicians only.
III. Application domain the operating manual
The present manual applies to Coriolis mass flow meters that are operated in conjunction with the UMC4 transmitter.
IV. Measures to be taken before sending your device to the manufacturer for repair
It is important that you do the following before shipping your flow meter to Heinrichs Messtechnik GmbH for repair: Enclose a description of the problem with your device. Describe in as much detail as possible the
application and the physical and chemical properties of the fluid.
Remove any residues from the device and be sure to clean the seal grooves and recesses thorough-
ly. This is particularly important if the fluid is corrosive, toxic, carcinogenic, radioactive or otherwise hazardous.
The operator is liable for any substance removal or personal damage costs arising from inadequate
cleaning of a device that is sent for repair.
V. Supplementary operating instructions regarding the HART interface
For information regarding operation of the transmitter using the HART hand-held terminal, see “Opera­tion of the UMC4 transmitter using the HART hand-held terminal.”
VI. Operating manual of explosion-proof flow meters
For installation of the sensor and transmitter within hazardous areas read „Operation manual of explo­sion-proof flow meters “. It contains also all ex-relevant characteristic values for the sensors and the transmitter UMC4.
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1. Steps prior to operation
It is essential that you read these operating instructions before installing and operat­ing the device. The device is to be installed and serviced by a qualified technician only. The UMC4 transmitter is to be used exclusively to measure mass and volume flow, as well as liquid and gas density and temperature, in conjunction with a Hein­richs Messtechnik Coriolis mass-flow sensor.
Downloading of the present document from our web site www.heinrichs.eu and printing out this document is allowed only for purposes of using our mass flow meters. All rights reserved. No instructions, wiring diagrams, and/or supplied software, or any portion thereof, may be produced, stored, in a retrieval system or transmitted by any means, electronic, mechanical, photocopying or other­wise, without the prior written permission of Heinrichs Messtechnik GmbH.
Although the materials in the present document were prepared with extreme care, errors cannot be ruled out. Hence, neither the company, the programmer nor the author can be held legally or otherwise respon­sible for any erroneous information and/or any loss or damage arising from the use of the information enclosed.
Heinrichs Messtechnik GmbH extends no express or implied warranty concerning the applicability of the present document for any purpose other than that described.
We plan to optimize and improve the products described and in so doing will incorporate not only our own ideas but and in particular, any suggestions for improvement made by our customers. If you feel that there is any way in which our products could be improved, please send your suggestions to the following address:
Company: Heinrichs Messtechnik GmbH HM-E (R&D Department) Headword: HPC for the sensor Headword: UMC4 for the transmitter
Robert-Perthel-Strasse 9 D-50739 Cologne Germany
or: via fax: +49 (221) 49708-178 via E-mail: info@heinrichs.eu
We reserve the right to change the technical data in this manual in the light of any technical
progress that might be made. For updates regarding this product, visit our website at
www.heinrichs.eu, where you will also find contact information for the Heinrichs Messtechnik distributor
nearest you. For information regarding our own sales operations, contact us at info@heinrichs.eu.
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OPERATING MANUAL HPC & UMC4
1.1 Safety advisory for the user
The present document contains the information that you need in order to operate the product described herein properly. The document is intended for use by qualified personnel. This means personnel who are qualified to operate the device described herein safely, including
electronics engineers, electrical engineers, or service technicians
who are conversant with the safety regulations pertaining to the use of electrical and automated technical devices and with the applicable laws and regulations in their own country.
Such personnel must be authorized by the facility operator to install, commission and service the product described herein, and are to read and understand the contents of the present operating instructions be­fore working with the device.
1.2 Hazard warnings
The purpose of the hazard warnings listed below is to ensure that device operators and maintenance personnel are not injured and that the flow meter and any devices connected to it are not damaged.
The safety advisories and hazard warnings in the present document that aim to avoid placing operators and maintenance personnel at risk and to avoid material damage are prioritized using the terms listed below, which are defined as follows in regard to these instructions herein and the advisories pertaining to the device itself.
1.2.1 Danger
means that failure to take the prescribed precautions will result in death, severe bodily injury, or substan­tial material damage.
1.2.2 Warning
means that failure to take the prescribed precautions could result in death, severe bodily injury, or sub­stantial material damage.
1.2.3 Caution
means that failure to take the prescribed precaution could result in bodily injury, or a material damage.
1.2.4 Note
means that the accompanying text contains important information about the product, handling the product or about a section of the documentation that is of particular importance.
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Warning The operator is responsible for ensuring that the material used in the sensor and housing is suitable and that such material meets the requirements for the fluid being used and the ambient site conditions.
The manufacturer accepts no responsibility in regard to such material and housing.
Warning In order for the device to perform correctly and safely, it must be shipped, stored, set up, mounted operated and maintained properly.
Warning Only sensors signed as Ex-proofed on their rating plates must be used in ex hazardous areas! Standard equipment is not allowed to be used in ex hazardous areas. For installation of the sensor and transmitter within hazardous areas read „Opera-
tion manual of explosion-proof flow meters “. It contains also all ex-relevant charac­teristic values for the sensors and the transmitter UMC4.
1.3 Proper use of the device
A Coriolis Mass Flow Sensor is intended for use solely for direct and continuous mass flow measurement of liquids and gases, irrespective of their conductivity, density, temperature, pressure, or viscosity. The sensor is also intended for use for the direct and continuous mass flow measurement of chemical fluids, suspensions, molasses, paint, varnish, lacquer, pastes and similar materials.
1.4 Installation and servicing
The devices described in this manual are to be installed and serviced only by qualified technical person­nel such as a qualified Heinrichs Messtechnik electronics engineer or service technician.
Warning Before servicing the device, it must be completely switched off, and discon­nected from all peripheral devices. The technician must also check to ensure that the device is completely off-circuit. Only original replacement parts are to be
used.
Heinrichs Messtechnik GmbH accepts no liability for any loss or damage of any kind arising from improper operation of any product, improper handling or use of any replacement part, or from external electrical or mechanical effects, overvoltage or lightning. Any such improper operation, use or handling shall automatically invalidate the warranty for the product concerned.
In the event a problem arises with your device, please contact us at one of the following numbers to ar­range to have your device repaired:
Phone: +49 221 49708-0 Fax: +49 221 49708-178
Contact our customer service department if your device needs repair or if you need assistance in diag­nosing a problem with your device
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OPERATING MANUAL HPC & UMC4
Warning
The operator is liable for any loss or damage of any kind, including personal injury, decontamination measures, removal operations and the like that are attributable to inadequate cleaning of the device.
Any device sent in for servicing is to be accompanied by a certificate as specified in Section 19 “Decontamination certificate for device cleaning”.
Caution
The complete insert is to be replaced with all of its printed boards (except for the memory module). This is particularly important for the explosion-proof transmitter. The specified precision and interchangeability of the electronics are only guaranteed if the complete insert is replaced.
1.5 Returning your flow meter for servicing or calibration
Before sending your flow meter back to us for servicing or calibration, make sure it is completely clean. Any residues of substances that could be hazardous to the environment or human health are to be re­moved from all crevices, recesses, gaskets, and cavities of the housing before the device is shipped.
The device is to be accompanied by a document describing the problem with the device. Please include in this document the name of a contact person that our technical service department can get in touch with so that we can repair your device as expeditiously as possible and therefore minimize the cost of repair­ing it.
1.6 Replacement of the transmitter electronics
Before replacing the transmitter electronics, read the safety instructions in Section 1.4 Installation and servicing on page 11.
The data memory chip (DAB) with the calibrating data of the sensor is an integral component of the con­trol unit (display BE4). Removal and installation is described in chapter 7.2.1 DSB data memory module on page 28.
At an exchange of transmitter electronics, all electronics board must be exchanged. That comprises all circuit boards in the electronic compartment and in the terminal compartment. The overall accuracy of the measurement up to the analogous outputs is only guaranteed in such a way. Only the control unit with the integrated memory for the calibrating data of the sensor remains in the device.
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Manufacturer
Heinrichs Messtechnik GmbH Robert-Perthel-Straße 9 D-50739 Cologne Phone: +49 221 49708-0 Fax: +49 221 49708-178 Internet: www.heinrichs.eu E-mail: info@heinrichs.eu
Product type
Mass-flow meter for liquid and gaseous products
Product name
Sensor type HPC Transmitter type UMC4, suitable for use with Heinrichs Messtechnik Coriolis mass-flow sensors Version no.
1.0, dated January 31, 2019
2. Maintenance
2.1 Transmitter
The transmitter is maintenance-free. We recommend cleaning the sight-glass in regular intervals; check the enclosure for corrosion damages
and the solid seat of the cable glands.
2.2 Coriolis mass flow sensor
The sensor is generally maintenance-free. The function only is influenced by corrosion or by deposits inside the inside of the measuring pipes. Therefore both have to be avoided mandatorily. Deposits have to be removed by suitably washing up or cleaning the internal pipes and splitter. Otherwise the measuring precision cannot be obtained.
Danger
In the case of a loop breakage, e. g. due to corrosion, medium leaks, fills the enclo­sure. Medium can get into the mounted transmitter or terminal box also (particularly at high process pressures)! The transmitter can stand under pressure, too.
Take care if there are:
Visible discolourations or humidity condensation at the sight-glass of the transmitter,  corrosion damages to the enclosure,  deformation of the sensor enclosure.
3. Identification
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OPERATING MANUAL HPC & UMC4
mFC2
4. The HPC sensor
4.1 Application domain of the HPC sensor
The HPC sensor is intended for use solely for direct and continuous mass flow measurement of liquids and gases, irrespective of their conductivity, density, temperature, pressure, or viscosity. The sensor is also intended for use for the direct and continuous mass flow measurement of chemical fluids, sus­pensions, molasses, paint, varnish, lacquer, pastes and similar materials.
4.2 Mode of operation
4.2.1 Measuring principle
The Coriolis mass flow meter is based on the principle whereby in a rotating system a force (known as the Coriolis force) is exerted on a mass at a rotation point that is moving towards or away from this point.
4.2.2 System configuration
The flow meter consists of a sensor that is mounted in a pipe, and a transmitter (see Section 6 Application domain of the UMC4 on pp. 27), that can be directly mounted on the sensor or installed separately (e.g. on a wall).
The transmitter oscillates the flow tubes in the sensor over a excitation coil and picks up, via the sen­sor coil, the measuring signal which is proportional to the mass flow. After being temperature compen­sated, the measuring signal is converted into an analog output signal that is consistent with the meas­uring range setting.
4.2.3 Measured variables
Measured variables: mass flow, density, temperature; Calculated: Volume flow is calculated from the mass-flow and density
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Mass-flow
min.
Measuring range
max.
Measuring range
Nominal
(=1bar)
Zero point stability
(of range)
Model
kg/h
[lbs/min]
kg/h
[lbs/min]
kg/h
[lbs/min]
kg/h
[lbs/min]
HPC-S01
2,0
[0,1]
20
[0,7]
6
[0,2]
0,004
[0,000]
HPC-S02
5
[0,2]
50
[1,8]
15
[0,6]
0,01
[0,000]
HPC-S03
16
[0,6]
160
[5,9]
48
[1,8]
0,032
[0,001]
*
(=0,5bar)
Density accuracy
Model
3-Point
5-Point
HPC-S01
5 g/l
3 g/l
HPC-S02
5 g/l
3 g/l
HPC-S03
5 g/l
3 g/l
4.3 Performance characteristics of the HPC sensor
4.3.1 Reference conditions
Established flow profile  Inlet section corresponds to the mounting length  Operation is to be performed with downstream control valves  Measurement is to be performed in the absence of any gas bubbles  Flow tubes are to be kept clean at all times  Process temperature is to be regulated as specified in Section 4.5.1 Process temperature
on page 21
Process pressure is to be regulated as specified in Section 4.5.6 Process pressure range
on page 21
Ambient temperature is to range from + 10 °C to + 30 °C (50 °F to 86 °F)  Warm-up period: 15 minutes  Standard calibration shall be performed at 20 %, 50 % and 100 % (three times each)  High-frequency interference is to be regulated as specified in section 4.8.1 CE marking
on page 25.
4.3.2 HPC flow ranges
Reference conditions: in conformity with IEC 770: Temperature: 20 °C, relative humidity: 65 %, air pressure: 101.3 kPa Fluid: water
4.3.3 Density measurement
The attainable accuracy depends on the selected calibration type.
With density measurement is deactivated in the density menu, no density measure­ment is possible and empty pipe monitoring is not available!
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OPERATING MANUAL HPC & UMC4
Mass flow
Fluids
Accuracy HPC-S01 to HPC-S03 ± 0.1 % of actual flow ± zero point stability (see Section 4.3.2 HPC flow ranges)
± 0.05 % of actual flow ± zero point stability with special calibra­tion (see Section 4.3.2 HPC flow ranges)
Repeatability error
± 0.05% of actual flow (sensor with transmitter) ± ½ zero point stability (see Section 4.3.2 HPC flow ranges)
Mass flow
Gases
Accuracy HPC-S01 to HPC-S03
± 0.5 % of actual flow ± zero point stability (see Section 4.3.2 HPC flow ranges)
Repeatability error
± 0.25 % of actual flow (sensor with transmitter) ± ½ zero point stability (see Section 4.3.2 HPC flow ranges)
Additional measured values
Volume flow
± 0.2 % of actual value + zero point stability
Temperature
± 0.5 °C
Hysteresis
n/a
Settling time
1 to 15 seconds
Startup drift
15 minutes
Long-term drift
± 0.02 % of upper-range value per year
Influence of ambient temperature
± 0.005 % per K
Influence of fluid temperature
Compensated
Influence of fluid pressure
For fluids: too small to be relevant
Model
min. range
max. range
Pressure loss (Water (20°C), 1 mPas)
HPC-S01
2 kg/h
20 kg/h
2 kg/h
6 kg/h
10 kg/h
16 kg/h
20 kg/h
[0,1 lbs/min]
[0,7 lbs/min]
[0,1 lbs/min]
[0,2 lbs/min]
[0,4 lbs/min]
[0,6 lbs/min]
[0,7 lbs/min]
0,03 bar
0,09 bar
0,15 bar
0,16 bar
0,25 bar
HPC-S02
5 kg/h
50 kg/h
5 kg/h
15 kg/h
25 kg/h
35 kg/h
50 kg/h
[0,2 lbs/min]
[1,8 lbs/min]
[0,2 lbs/min]
[0,6 lbs/min]
[0,9 lbs/min]
1,3 lbs/min]
[1,8 lbs/min]
0,01 bar
0,04 bar
0,05 bar
0,10 bar
0,20 bar
HPC-S03
16 kg/h
160 kg/h
16 kg/h
48 kg/h
80 kg/h
128 kg/h
160 kg/h
[0,6 lbs/min]
[5,9 lbs/min]
[0,6 lbs/min]
[1,8 lbs/min]
[2,9 lbs/min]
[4,7 lbs/min]
[5,9 lbs/min]
0,01 bar
0,11 bar
0,30 bar
0,73 bar
1,13 bar
4.3.4 Accuracy
4.3.5 Pressure loss HPC
4.3.6 Ambient temperature range
− 20 °C to + 60 °C (-4 °F to 140 °F)
4.3.7 Storage temperature
− 40 °C to + 80 °C (-40 °F to 140 °F)
4.3.8 Climatic category
In conformity with IEC 654-1. Unsheltered class D locations with direct open-air climate.
4.3.9 Ingress protection
Standard version: IP 65 (NEMA 4) DIN EN 60529.
OPERATING MANUAL HPC & UMC4
Page 17 of 105
Do not secure the screws of the flanges by using an Impact screw­driver! Sensor may be damaged by the shocks!
Under no circumstances is the sensor to be used to support a pipe.
Do not install the sensor in sus­pended pipes.
Do not adjust the position of a pipe by pulling or grasping the sensor.
4.4 Operating conditions
4.4.1 Installation
The sensor is to be protected, wherever possible, against valves, manifolds and similar fittings that generate turbulence. The sensor is to be installed in accordance with the following instructions.
Diagram showing flow meter installation
Flow meter installation: A = sensor, B = valve, C = pipe clamps and supports
Warnings:
Page 18 of 105
OPERATING MANUAL HPC & UMC4
Standard Installation position A
Installation position B Installation position C
Installation position D
Type of fluid
Position
Assessment
Pure liquids
Standard Position A
Self-draining flow tubes, recommended position
Position B
OK Position C
OK
Position D
Liquid residue remains in pipe
Liquids with gas bub­bles
Standard Position A
Self-draining flow tubes, gas bubbles will not accumulate in the tubes
Position B
Not recommended owing to gas bubble accumulation in the tubes
Position C
Gas bubbles may accumulate in the presence of low flow velocities
4.4.2 Installation positions
The HPC may be installed and will be fully functional in any number of positions. The following images demonstrate the most common means of pipe installation as well as delivering tips for preventing the orientation of the mounted device from influencing the measurement.
4.4.2.1 Assessment of the installation position
OPERATING MANUAL HPC & UMC4
Page 19 of 105
Type of fluid
Position
Assessment
Position D
No gas bubble accumulation in the tubes, liquid residues may however remain in the sensor after discharge
Liquids containing substances that could form deposits
Standard Position A
Self-draining flow tubes, no deposit formation Position B
OK
Position C
Substances in the liquid could form deposits at low flow velocities
Position D
Not recommended owing to the presence of substances that could form deposits in the tubes
Liquids containing gas bubbles, as well as substances that could form deposits
Standard Position A
Self-draining flow tubes, no accumulation of gases or forming of substance deposits in the tubes
Position B
Not recommended owing to gas bubble accumulation in the tubes
Position C
Gas bubbles or substances could form deposits at low flow velocities
Position D
Not recommended, substances could form deposits in the tubes
Gases that do not form a condensate
Position A, B, C or D
Any of the installation positions may be used
Gas, condensate­forming gas/liquid, moisture
Standard Position A
Flow direction should be from top to bottom to ensure forming condensate can flow out efficiently
Position B
OK
Position C
Condensate might form in the tubes
Position D
Not recommended owing to condensate accumulation in the tubes
Slurries
Standard Position A
Optimal installation position
Position B
High density substances could accumulate in the tubes Position C
Gas bubbles could accumulate
Position D
Gas bubbles or high density substances could accumu­late in the tubes
4.4.3 Pressure surges
Pressure surges in a pipe could be provoked by a sudden decrease in flow caused by rapid closing of a valve or similar factors. This change in pressure can lead to negative pressure downstream from a valve that has been closed rapidly, and to outgassing. If the valve is mounted directly on the inlet sec­tion of the flow meter, a gas bubble can form in the flow tube that can cause a measuring signal dis­turbance which would shift the zero point of the output signal. In extreme cases, a pressure surge could cause mechanical damage to the sensors and/or flow tubes.
Whenever possible, quick-closing valves should be mounted downstream from the sensor. If this is not feasible, such valves are to be mounted a minimum of 10 x DIA (Φ) from the nearest sensor. Alterna­tively, valve closing speed can be reduced.
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OPERATING MANUAL HPC & UMC4
4.4.4 Using the device with hazardous fluids
The sealing technology used in the standard HPC mass flow meter renders the device unsuitable for use with hazardous fluids. Only sensors that meet the standards for safety instruments are suitable for use with hazardous fluids.
The pathway between the sensor and transmitter must be pressure-tight so as to prevent fluid from leaking out of a sensor in the event a sensor develops a defect.
In the case of welded components, a colored liquid penetration test may be performed on the welds, or one joint (only the foremost seam) may be x-rayed. Alternatively, an internal pressure monitoring de­vice can be used to detect any defect.
4.4.5 Vibration stability
The sensors are insensitive to vibration; vibration stability has been validated in accordance with DIN IEC 68-2-6, for up to 1 g at 10 to 150 Hz.
If pipe vibration is greater than 1 g in the 5-2000 Hz range, additional mounting supports are to be installed as shown in the following drawing. These supports will prevent vibration from affecting the device’s mechanical configuration and/or measurement readings.
Installation example
The above example represents a pipeline installation. The table and wall variant, with their accesso­ries, are not affected by the representation.
OPERATING MANUAL HPC & UMC4
Page 21 of 105
4.5 Process conditions
4.5.1 Process temperature
− 40 °C to 180 °C (-40 °F to 356 °F); rating plate specifications are to be observed
4.5.2 Physical state
Liquid product (maximum density 2 kg/l) Gaseous product (minimum density 0.002 kg/l in operating state)
4.5.3 Viscosity
0.3 to 2,000 mPas (0.3 to 2,000 cP)
4.5.4 Gas content
The use of products containing gas will increase the measurement error. To have any chance of achieving an acceptable measurement of a gaseous liquid, it is essential that the gas bubbles are as small as possible and that they are homogeneously distributed in the fluid. Large gas bubbles will pro­voke grave measurement errors, and may also shift the zero point. Thus, the process conditions gravely influence the measurement accuracy of the meter. With this in mind, a rule of thumb is: 1 % gas component will increase false readings by 1 %. The gas component to exceed 5 %.
4.5.5 Process temperature range
+ 180 °C (356 °F)
4.5.6 Process pressure range
According to PN100 pressure rating = 100 bar / PN 320 320bar / PN400 = 400 bar
4.5.7 Outlet pressure
Outlet pressure must be greater than the vapor pressure ps of the measured product.
4.6 Connection to the transmitter
In consideration of its small dimensions, the transmitter cannot be mounted directly onto the HPC sensor. The connection to the sensor is achieved by means of a detachable cable connector. During installation, regulations and applicable legal standards are to be adhered to. The maximum cable length is 300 m (1000ft). See Section 12.5.1.2 “Connection of the sensor” on page 37 for information regarding the connection and cable specifications.
Page 22 of 105
OPERATING MANUAL HPC & UMC4
A
Model
Process connection
Sensor length (without connector)
mm [inch]
HPC-S01
G1/2 AG,
½ NPT(F),
Gyrolok 6/8/10 mm,
Swagelok 6/10/12 mm
150
[5,9]
HPC-S02
G1/2 AG,
½ NPT(F),
Gyrolok 6/8/10 mm,
Swagelok 6/10/12 mm
150
[5,9]
HPC-S03
G1/2 AG,
½ NPT(F),
Gyrolok 6/8/10 mm,
Swagelok 6/10/12 mm
150
[5,9]
Weight
Sensor
Transmitter
Model
DN
kg
[lbs]
kg
[lbs]
HPC-S01
G 1/2
1,8
[4,0]
HPC-S02
G 1/2
1,8
[4,0]
4,5
[9,9]
HPC-S03
G 1/2
1,8
[4,0]
4.7 Construction details
4.7.1 Dimensions and weight
Dimensions:
Weight:
OPERATING MANUAL HPC & UMC4
Page 23 of 105
4.7.2 Dimension drawings for the types HPC-S01 to HPC-S03
4.7.2.1 Dimensional drawing of the pipe mounted version
For all dimensions and weight, see Section 4.7.1 Dimensions and weight on page 22.
4.7.2.2 Dimensional drawing of the wall mounted version
For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22.
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OPERATING MANUAL HPC & UMC4
4.7.2.3 Dimensional drawing of the Table top version
For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22.
4.7.2.4 Dimensional drawing of the 180°C high temperature version
For all dimensions and weights, see Section 4.7.1 Dimensions and weight on page 22.
OPERATING MANUAL HPC & UMC4
Page 25 of 105
4.7.3 Material
Sensor Containment: HPC-S01 to HPC-S03: Stainless steel 1.4571 (316Ti) Stainless steel 1.4404 (316L)
Sensor lid: HPC-S01 bis HPC-S03: Aluminum, Eloxated aluminium, Stainless Steel
Flow tubes: 1.4571 (316Ti), Flow distribution block: 1.4404 (316L) or Hastelloy, Tantalum, or other materials on request
4.8 Sensor HPC approvals
4.8.1 CE marking
See also section 18 “Declaration of Conformity” on page 102
Pressure Equipment Directive 2014/68/EU  EMC Directive 2014/30/EU
EN 61000-6-3:2011 Störaussendung EN 61000-6-2:2011 Störfestigkeit
Page 26 of 105
OPERATING MANUAL HPC & UMC4
5. Commissioning
5.1 Zero point calibration
In order to ensure that precise measurements are obtained, zero point calibration is to be Performed the first time the device is put into operation and before any regular operations are carried out. Zero point calibration is to be performed using a fluid.
The zero calibration procedure is as follows:
Install the sensor as described in the manufacturer’s instructions. Check to ensure that the sensor is completely filled with fluid and that there are no gas bub-
bles in the flow tubes.
Define the process conditions such as pressure, temperature and density.
Close a potential shut-off device behind the sensor.  Operate the transmitter in accordance with the instructions in Section 14.4.4 Zero point cal-
ibration on page 57.
Make sure that sufficient time is allowed for the electronics to warm up.  Allowing fluid to flow through the sensor during the zero calibration procedure will skew the
zero point and result in false readings, especially during low flow conditions.
5.2 Startup conditions
The device is not subject to specific startup conditions. However, pressure surges should be avoided.
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Page 27 of 105
Warning
Only sensors and transmitters marked as Ex-proofed on their rating plates may be used in Ex hazardous areas! Standard equipment is prohibited for use in Ex hazardous areas.
6. Application domain of the UMC4 transmitter
The microprocessor controlled UMC4 transmitter (hereinafter referred to as UMC4) for use with TM, TME TMR, TMU and HPC sensors is a programmable transmitter which processes measurement data and displays and transmits various types of measurement results.
The UMC4 is capable of communication and supports the HART® protocol. The device can be custom­ized using the standard installed control unit BE4. Although basic configuration settings such as transmit­ter calibration are carried out at the factory, other settings such as those for measurement data pro­cessing, analysis, display and output are user definable.
User settings are protected by a user definable password. The user password can be changed by the customer.
Settings that are essential for proper operation of the transmitter in conjunction with the sensor (e.g. cali­bration and initialization values) are accessible only to service technicians via a password that is not pro­vided to customers.
7. UMC4 transmitter: mode of operation and configuration
7.1 Measuring principle
The Coriolis mass flow meter is based on the principle that in a rotating system a force (known as Coriolis force) is exerted on a mass at a rotation point that is moving towards or away from this point. By configur­ing the sensor in a specific fashion, this force can be used to measure mass flow directly. The UMC4 transmitter evaluates the sensor signal (see Section 4.2.1 Measuring principle on page 14).
7.2 System configuration
Transmitter: The UMC4 transmitter regulates the excitation of the sensor vibration system and processes the sensor signals. The standard model is equipped with two analog, passive 4 to 20 mA outputs, an impulse or fre­quency output and a status output, and is enabled for digital data transfer via the HART® protocol.
Sensor: The sensors measure mass-flow, density and temperature of fluids or gases. The device can be used to perform measurements with any liquid or gaseous product providing that the sensor material is suitable for the product being used.
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OPERATING MANUAL HPC & UMC4
Warning
Make sure that you abide by the applicable standards and regulations pertain­ing to electrical devices, device installation and process technology when re­placing the transmitter electronics. The highly integrated electronic components in the device carry the risk of ESD hazards and are only protected when in­stalled in the device pursuant to EMC standards.
7.2.1 DSB data memory module
The replaceable plug and play memory device is integrated on the PCB of the control unit where all sen­sor data such as sensor constants, model numbers, serial numbers, and so on are stored. Consequently, the memory module is linked to the sensor. If the transmitter’s electronics are exchanged for any reason, the control unit BE4 must be removed from the old and placed onto the new electronic stack.
The removal and insertion of the control unit is performed as can be seen in the following sketch. After removing 4 screws, the control unit with the display can be detached.
If the transmitter is replaced, the control unit should be transferred to the new transmitters electronic stack. When the flow meter is powered up, the device continues using the values stored in the memory device. Thus, the DSB memory device provides maximum safety and comfort when device components are replaced.
The control units are not interchangeable arbitrarily between identically constructed transmitters due to the memory device. Replaceable circuit boards must be ordered from Heinrichs using the trans-
mitter’s serial number specification. The calibration data of the sensor are programmed into the delivered BE4 control panel directly by the manufacturer.
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Page 29 of 105
8. Input
8.1 Measured variable
Mass flow rate, temperature, density and volume flow (calculated from the preceding measured varia­bles).
8.2 Measuring range
The measuring range, which varies according to the used sensor, can be found on the relevant data sheet or rating plate (see Section 4.3.2 HPC flow ranges on page 15).
9. Output
9.1 Output signal
All signal outputs Electrically isolated from each other and to ground Analog outputs 2 x 4 to 20 mA passive
Current output 1: Mass flow, volume flow, density, temperature (when using the HART® protocol, output 1 is assigned to mass flow) Current output 2: Mass flow, volume flow, density, temperature
Pulse output Pulse duration: default value 50 ms (Binary output 1) Pulse duration: adjustable range is 0.1 to 2000 ms
Mark-to-space ratio is 1:1 if the set pulse duration is not reached. As a frequency output 1 kHz passive via optocoupler
U
= 24 V
nom
U
= 30 V
max
I
= 60 mA
max
P
= 1,8 W
max
Pulse value settable in decade increments of selected pulse unit,
e.g. kg or m³.
Status output For: forward and reverse flow, MIN flow rate, MAX flow rate, MIN
density, MAX density, MIN temperature, MAX temperature, alarm Second pulse output (out of phase by 90°) Passive via optocoupler
U
= 24 V
nom
U
= 30 V
max
I
= 60 mA
max
P
= 1,8 W
max
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OPERATING MANUAL HPC & UMC4
500
23
110
max
mA
VU
R
0 Ohm
100 Ohm
200 Ohm
300 Ohm
400 Ohm
500 Ohm
600 Ohm
0 V 5 V 10 V 15 V 20 V 25 V 30 V
load
external power supply voltage
maximum load
Rmax
9.2 Failure signal
A failure in the meter can be indicated via the current outputs or the status output. The current outputs can be set to a failure signal (alarm) of I < 3.8 mA or I > 22 mA. The status output can be configured as make or break contact.
9.3 Load
Standard version: 500 ohms Explosion-proof version: 500 ohms HART minimum load: > 250 ohms
10 V is the minimal needed voltage at passive current output terminals. The maximum voltage of 30 V must never be exceeded. The maximum load is calculated according to the equation:
9.4 Damping
Programmable from 1 to 60 seconds
9.5 Low flow cutoff
The low flow cutoff can be set to values between 0 and 20% using the software. The set value refers to the upper-range value. If the measured value is lower than the set volume, the flow rate will set to 0.0 (kg/h). This results in the analog output being set to 0/4 mA, and the pulse output will stop generating pulses.
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