Kobold EPS Specifications

Magnetic Inductive Flowmeter
for Conductive Liquids
measuring
monitoring
analyzing
EPS / UMF2
High Accuracy:
0.3 % of Actual Flow
Maintenance-free
No Pressure Drop
Wide Variety of Lining and Electrode
KOBOLD companies worldwide:
ARGENTINA, AUSTRALIA, AUSTRIA, BELGIUM, BULGARIA, CANADA, CHILE, CHINA, COLOMBIA, CZECH REPUBLIC, EGYPT, FRANCE, GERMANY, HUNGARY, INDIA, INDONESIA, ITALY, MALAYSIA, MEXICO, NETHERLANDS, PERU, POLAND, REPUBLIC OF KOREA, ROMANIA, SINGAPORE, SPAIN, SWITZERLAND, TAIWAN, THAILAND, TUNISIA, TURKEY, UNITED KINGDOM, USA, VIETNAM
01/12-17-2018
KOBOLD Instruments, Inc. 1801 Parkway View Drive Pittsburgh, PA 15205
Main Ofce:
1.800.998.1020
1.412.788.4890 info@koboldusa.com www.koboldusa.com
Magnetic Inductive Flowmeter Model EPS
Description
The EPS magnetic-inductive flow sensor is used to measure the volumetric flow of liquids, slurries, pastes and other electrically conductive media without any pressure drop. Pressure, temperature, density and viscosity do not affect the volume measurements. Solid particles and small gas bubbles should be avoided. The EPS sensor can be used in combination with the KOBOLD UMF2 transmitter. The transmitter is available in a compact version or a remote version.
Operation
An electrically conductive media flowing through a magnetic field, in accordance to Faraday's law of induction, will induce a voltage proportional to the mean flow velocity rate and hence the volumetric flow. A magnetic inductive flowmeter consists of a lined flow body, through which a conductive liquid flows, a magnetic field coil and two electrodes. The electrode voltage is detected by a transmitter and converted into standardized electrical signal such as 4-20 mA or pulse output.
Advantages
Wide Variety of Lining Materials
Electrodes in Stainless Steel, Hastelloy
®
, Tantalum,
Platinum-Iridium, Titanium
Large Selection of Process Connections
For Use in Harsh Environments
Technical Details for EPS Sensor
Flow Body: Painted Steel (Standard)
Stainless Steel Tri-Clamp®, Ceramic Models Nominal Sizes: 1/12" , 1/8", 1/4", 3/8" Inside Diameter
Process Connection in ½" NPT, ANSI ½" ... 24" (Other Nominal Sizes on Request)
Connection: Flanges of Steel or 304 Stainless Steel
(ASME B16.5), 1/2" NPT of 316L Stainless Steel or Hastelloy®, or Tri-Clamp®
(Other Connections on Request) Lining Material: Hard Rubber, Soft Rubber, EPDM, PTFE, or
Ceramic
Electrode Material: 316-Ti Stainless Steel, Hastelloy® C276,
Titanium, Tantalum or Platinum-Iridium
Grounding Rings: On Request Nominal Pressure (ANSI Flange) per ASME B16.5: (verify flange material, rating, & temperature)
1/2" to 24": Class 150, 230 PSI 1/2" to 12": Class 300, 580 PSI
(Higher Pressures on Request)
Process Temperature:
EPDM Lining: 14...158 °F PTFE Lining: -4...302 °F
Ceramic Lining: -4...302 °F Hard Rubber: 32...203 °F Soft Rubber: 32...158 °F
Ambient Temp: -4...140 °F, Depending on Process
Temperature
Conductivity: ≥ 5 µS/cm
≥ 20 µS/cm with Demineralized Water
Measuring Ranges: 0.5 m/s ... 10 m/s Accuracy: ± 0.3 % of Measured Value
± 0.01 % * (Q at 10 m/s) (Under Reference Conditions)
Repeatability: ± 0.15 % of Measured Value
± 0.005 % * (Q at 10 m/s) (Under Reference Conditions)
Protection: IP67 or IP68 (EN60529)
2
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No responsibility taken for errors;
subject to change without prior notice.
Magnetic Inductive Flowmeter Model EPS
Material load curves
For stainless steel flanges (1.4404 / 316L) according to EN1092-1
0
5
10
15
20
25
30
35
40
45
50
-40-20 020406080100 120140
[bar]
PN6
PN10
PN16
PN40
C]
[°F]
Flow Ranges
Inner
Diameter of
Measuring
Connection
Size
Tube
1/12" 1/2" 0.03 0.49
1/8" 1/2" 0.06 1.11
1/4" 1/2" 0.23 4.48
3/8" 1/2" 0.63 12.4
1/2" 1/2" 1.47 29.0
1" 1" 4.21 84.0
1-1/2" 1-1/2" 8.5 168.0
2" 2" 15.5 309.0
3" 3" 38.0 747.0
4" 4" 61.0 1,205
6" 6" 140 2,780
8" 8" 245 4,890
10" 10" 395 7,865
12" 12" 565 11,270
14" 14" 705 14,050
16" 16" 925 18,450
18" 18" 1,170 23,375
20" 20" 1,470 29,360
24" 24" 2,110 42,115
Technical Details for UMF2 Transmitter
GPM
Q
min
Mounting Options: Compact or Remote Housing: Die Cast Aluminum, Painted Power Supply: 115 / 230 VAC 50/60 Hz, 10 VA
24 VDC 10 W
Accuracy/Repeatability
Q
max
Accuracy: ± 0.3% of Measured Value + 0.0001 * (Q at 10 m/s)
Repeatability: ± (0.15% of Measured Value + 0.00005 * (Q at 10 m/s)
Material Load Curve
[psi g]
240
220
200
180
class 150
160
140
120
100
-40-20 020406080100 200280 300
For stainless steel flanges (1.4404 / 316L) according to ASME B16.5
Indication: LCD, 2-lines, 16 Digits,
Back-lit
Interface Language: English, German Output
Analog: 1 x 4-20 mA HART®, Active,
Galvanically Isolated
Pulse: Passive, Galvanically Isolated
24 V, 60 mA
Status: Passive, Galvanically Isolated
24 V, 60 mA
Ambient Temp: -4...140 °F (-20 °C...60 °C),
Depending on Process Temperature
Protection: IP67 or IP68 (EN60529) Communication: HART
®
Diagnostics: Empty Pipe Detection, Coil Current
Monitoring
Electromagnetic Tolerance: EMC-Directive 2014/30/EU (EMC)
No responsibility taken for errors; subject to change without prior notice.
www.koboldusa.com
3
Magnetic Inductive Flowmeter Model EPS
Order Details for Models EPS-H and EPS-W: Sensor with Hard Rubber (Ebonite) or Soft Rubber Lining
Model
Liner Material
Connections*
..203R.. = 1" ANSI Class 150*
Process
Connection
Material
Electrode
Material
Grounding
Electrode
Transmitter
Mounting
Certificates Transmitter
..205R.. = 1-1/2" ANSI Class 150*
EPS-H.. = Hard
Rubber (Ebonite)
EPS-W.. = Soft
Rubber
* 300 LB ANSI available upon request
..206R.. = 2" ANSI Class 150*
..208R.. = 3" ANSI Class 150*
..210R.. = 4" ANSI Class 150*
..212R.. = 6" ANSI Class 150*
..213R.. = 8" ANSI Class 150*
..214R.. = 10" ANSI Class 150*
..215R.. = 12" ANSI Class 150*
..216R.. = 14" ANSI Class 150*
..217R.. = 16" ANSI Class 150*
..218R.. = 18" ANSI Class 150*
..219R.. = 20" ANSI Class 150*
..220R.. = 24" ANSI Class 150*
..1.. = Flange,
Steel, Painted
..2.. = 304 SS
Flange
..S.. = 316-Ti SS
..H.. = Hastelloy®
..M.. = Titanium
..S.. = 316-Ti SS
..H.. = Hastelloy®
..T.. = Tantalum
..N.. = Platinum/
Iridium
..S.. = 316-Ti SS
..H.. = Hastelloy®
..M.. = Titanium
..S.. = 316-Ti SS
..H.. = Hastelloy®
..T.. = Tantalum
..N.. = Platimum/
Iridium
..1.. = Integrated
Transmitter, IP67
..2.. = Remote
Transmitter, IP 67, Terminal Box via M20x1.5, (Cable >10 m, add Junction Box at Transmitter)
..3.. = Remote
Transmitter, IP 68, Terminal Box via M20x1.5, Encaps. (Add Juntion Box at Transmitter)
..0 = without
..1 = Certificate of
Compliance with Order 2.1
..2 = Test Report 2.2
..B = Inspection/
Material Certificate
3.1 DIN/ EN10204:2008
..C = I nspection/
Material Certificate
3.2 DIN/ EN10204:2008
To Complete the Order, Refer to the Order Table on Page Six to Order Transmitter UMF2
Order Details for Model EPS-P: Sensor with PTFE Lining
Model
Liner Material
..201R.. = 1/2" ANSI Class 150
..203R.. = 1" ANSI Class 150
..205R.. = 1-1/2" ANSI Class 150
..206R.. = 2" ANSI Class 150
EPS -P.. = PTFE
* Grounding Rings are available upon request
4
..208R.. = 3" ANSI Class 150
..210R.. = 4" ANSI Class 150
..212R.. = 6" ANSI Class 150
..213R.. = 8" ANSI Class 150
..214R.. = 10" ANSI Class 150
..215R.. = 12" ANSI Class 150
Connections
Process
Connection
Material
..1.. = Flange,
Steel, Painted
..2.. = 304 SS
Flange
Electrode
Material
..H.. = Hastelloy®
..T.. = Tantalum
..N.. = Platinum/
Iridium
..M.. = Titanium
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Grounding Electrode*
..0.. = without *
Transmitter Mounting Certificates Transmitter
..1.. = Integrated
Transmitter, IP67
..2.. = Remote
Transmitter, IP 67, Terminal Box via M20x1.5, (Cable >10 m, add Junction Box at Transmitter)
..3.. = Remote
Transmitter, IP 68, Terminal Box via M20x1.5, Encaps. (Add Juntion Box at Transmitter)
..0 = without
..1 = Certificate of
Compliance with Order 2.1
..2 = Test Report 2.2
..B = Inspection/
Material Certificate
3.1 DIN/ EN10204:2008
..C = Inspection/
Material Certificate
3.2 DIN/ EN10204:2008
No responsibility taken for errors;
subject to change without prior notice.
To Complete the Order, Refer to the Order Table on Page Six to Order Transmitter UMF2
Magnetic Inductive Flowmeter Model EPS
Order Details for Model EPS-E: Sensor with EPDM Lining
Model
Liner Material
EPS -E.. = EPDM
Connections
..201R.. = 1/2" ANSI Class 150
..203R.. = 1" ANSI Class 150
..205R.. = 1-1/2" ANSI Class 150
..206R.. = 2" ANSI Class 150
..208R.. = 3" ANSI Class 150
..210R.. = 4" ANSI Class 150
..212R.. = 6" ANSI Class 150
..213R.. = 8" ANSI Class 150
..214R.. = 10" ANSI Class 150
..215R.. = 12" ANSI Class 150
..216R.. = 14" ANSI Class 150
..217R.. = 16" ANSI Class 150
..218R.. = 18" ANSI Class 150
..219R.. = 20" ANSI Class 150
..220R.. = 24" ANSI Class 150
Process
Connection
Material
..1.. = Flange,
Steel, Painted
..2.. = 304 SS
Flange
..H.. = Hastelloy® ..H.. = Hastelloy®
Electrode
Material
Grounding
Electrode
Transmitter
Mounting
..1.. = Integrated
Transmitter, IP67
..2.. = Remote
Transmitter, IP 67, Terminal Box via M20x1.5, (Cable >10 m, add Junction Box at Transmitter)
..3.. = Remote
Transmitter, IP 68, Terminal Box via M20x1.5, Encaps. (Add Juntion Box at Transmitter)
Certificates Transmitter
..0 = without
..1 = Certificate of
Compliance with Order 2.1
..2 = Test Report 2.2
..B = Inspection/
Material Certificate
3.1 DIN/ EN10204:2008
..C = Inspection/
Material Certificate
3.2 DIN/ EN10204:2008
To Complete the Order, Refer to the Order Table on Page Six to Order Transmitter UMF2
Order Details for Model EPS-A: Sensor with Ceramic Lining
Model
Liner Material
EPS-A.. = Ceramic
Connection Type, Material, Seal
..002A.. = 1/2" NPT Male, 1/12" I.D.
Stainless Steel with EPDM
..003A.. = 1/2" NPT Male, 1/8" I.D.
Stainless Steel with EPDM
..006A.. = 1/2" NPT Male, 1/4" I.D.
Stainless Steel with EPDM
..010A.. = 1/2" NPT Male, 3/8" I.D.
Stainless Steel with EPDM
..H02A.. = 1/2" NPT Male, 1/12" I.D.
Hastelloy® with PTFE
..H03A.. = 1/2" NPT Male, 1/8" I.D.
Hastelloy® with PTFE
..H06A.. = 1/2" NPT Male, 1/4" I.D.
Hastelloy® with PTFE
..H10A.. = 1/2" NPT Male, 3/8" I.D.
Hastelloy® with PTFE
..7000.. = 1/2" Tri-Clamp®, Stainless
Steel
..7010.. = 1" Tri-Clamp®, Stainless
Steel
..7020.. = 1-1/2" Tri-Clamp®, Stainless
Steel
..7030.. = 2" Tri-Clamp®, Stainless
Steel
..7050.. = 3" Tri-Clamp®, Stainless
Steel
..7060.. = 4" Tri-Clamp®, Stainless
Steel
Process
Connection
Material
..0.. = without
Electrode
Material
..N.. = Platinum/
Iridium
Grounding Electrode*
..0.. = without*
Transmitter
Mounting
..1.. = Integrated
Transmitter, IP67
..2.. = Remote
Transmitter, IP 67, Terminal Box via M20x1.5, (Cable >10 m, add Junction Box at Transmitter)
..3.. = Remote
Transmitter, IP 68, Terminal Box via M20x1.5, Encaps. (Add Juntion Box at Transmitter)
Certificates Transmitter
..0 = without
..1 = Certificate of
Compliance with Order 2.1
..2 = Test Report 2.2
..B = Inspection/
Material Certificate
3.1 DIN/ EN10204:2008
..C = Inspection/
Material Certificate
3.2 DIN/ EN10204:2008
To Complete the Order, Refer to the Order Table on Page Six to Order Transmitter UMF2
* Grounding Rings are available upon request
No responsibility taken for errors; subject to change without prior notice.
www.koboldusa.com
5
Magnetic Inductive Flowmeter Model EPS
Order Details for UMF2 Transmitter
Model Mount and Connections LCD Display Power Supply Output Signal
..A.. = IP 67, Integral
Transmitter, 1/2" NPT
..B.. = IP67, Integral
Transmitter, M20x1.5
..C.. = IP67, Remote
Transmitter, Includes
2.5 m Cable and C/W Pipe/Wall Mounting Bracket, (Cable > 10m Add Junction Box at
UMF2-
Transmitter), 1/2" NPT
..D.. = IP67, Remote
Transmitter, Includes
2.5 m Cable and C/W Pipe/Wall Mounting Bracket, (Cable > 10m Add Junction Box at Transmitter), M20x1.5
..G.. = IP68, Remote
Transmitter, Includes 2.5 m Cable and C/W Pipe/ Wall Mounting Bracket, (Transmitter C/W Terminal Connection Box), 1/2" NPT
..H.. = IP68, Remote
Transmitter, Includes 2.5 m Cable and C/W Pipe/ Wall Mounting Bracket, (Transmitter C/W Terminal Connection Box), M20x1.5
..1.. = with
..1.. = 230 VAC (+10%, -15%)
50/60 Hz
..2.. = 115 VAC (+10%, -15%)
50/60 Hz
..4.. = 24 VDC (± 15%)
..F0BK = Current Output of
4-20 mA, Pulse Output Passive Um = 24 VDC, Status Output Passive Um = 24 V
..G0BK = Current Output of
4-20 mA with HART® Protocol, Pulse Output Passive Um = 24 VDC, Status Output Passive Um = 24 V
Optional Longer Cable Length
(Junction Box)
..1 = IP67, 16' (5m), Breakout
Cable
..2 = IP67, 32' (10m), Breakout
Cable
..3 = IP67, 49' (15m)
..4 = IP67, 65' (20m)
..5 = IP67, 98' (30m)
..6 = IP67, 130' (40m)
DC
..7 = IP67, 164' (50m)
..B = IP68, 16' (5m)
..C = IP68, 32' (10m)
DC
..D = IP68, 49' (15m)
..E = IP68, 65' (20m)
..F = IP68, 98' (30m)
..G = IP68, 130' (40m)
..H = IP68, 164' (50m)
6
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No responsibility taken for errors;
subject to change without prior notice.
Electrical Connections
Mounting Types
Magnetic Inductive Flowmeter Model EPS
Compact IP67 according to DIN/EN 60529
Dust tight, short time submersible.
Remote IP67 according to DIN/EN 60529
Dust tight, short time submersible.
(With 2.5 m, 5 m and 10 m factory mounted cable on transmitter.)
Remote IP68 according to DIN/EN 60529
Dust tight, suitable for continuous immersion.
(For distances >10 m, factory mounted cable on transmitter, junction box on sensor resin filled.)
Remote version up to 10 m cable Remote version > 10 m cable
No responsibility taken for errors; subject to change without prior notice.
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7
Magnetic Inductive Flowmeter Model EPS
Emptying possible
Emptying avoided
Emptying possible
Upstream of pump, vacuum possible
Mount in ascending main
Upstream of pump, vacuum possible
Mount in ascending main
Do not mount downstream of a valve
Upstream of pump, vacuum possible
Mount in ascending main
Do not mount downstream of a valve
ns Pipe narrowing with maximum angle
Mount in ascending main
Installation Conditions
To avoid vacuum, emptying of pipes, or gas aggregation please take notice of the following mounting advice.
Upstream of pump, vacuum possible
support to prevent vibratio
Pipe narrowing with maximum 8° angle
8
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No responsibility taken for errors;
subject to change without prior notice.
Magnetic Inductive Flowmeter Model EPS
20
25
30
35
40
45
50
55
60
65
70
60 70 80 90 100110 120130 140
[erutarepmet tneibma .xaC]
Max. medium temperature C]
Ambient Conditions
As the flowmeter becomes an element of the piping, they are sometimes thermally insulated when installed to save energy and prevent accidental physical contact. The heat of the process temperature will be transferred through the support neck of the integrally mounted transmitter or terminal box. For this reason the
thermal insulation of the flowmeter should only extend half way up the support of the transmitter. It is essential not to include the transmitter or the terminal box as part of the thermal insulation. The maximum permissible liquid temperature limits are stated on the rating plate of the respective flowmeter version.
Maximum Ambient Temperature According to Media Temperature with a Direct Mounted Transmitter
70
65
C]
60
[erutarepmet tneibma .xa
55
50
45
40
35
30
25
20
60 70 80 90 100110 120130 140
Max. medium temperature [°C]
Maximum Ambient Temperature According to Media Temperature with a Mounted Terminal Box
70
65
C] [erutarepmet tneibma .xa
60
55
50
45
40
Remember to also consider the liner material max temperature limit.
Potential Equalization
The potential equalization is achieved via the grounding terminal of the junction box.
Pipe
Gasket
70 80 90 100110 120130 140
Ground Wire min. 4mm2 Cu
Pipe
FE/PE
Gasket
Max. medium temperature [°C]
Pipe
Gasket
Grounding Ring
Ground Wire min. 4mm2 Cu
Grounding Ring
Pipe
FE/PE
For metallic pipelines we recommend connecting the grounding terminal to the pipe.
No responsibility taken for errors; subject to change without prior notice.
www.koboldusa.com
Gasket
For non-metallic pipelines we recommend connecting the grounding terminal to the grounding rings.
9
Dimensions of the Transmitter UMF2
Transmitter Integral Mounted
Magnetic Inductive Flowmeter Model EPS
8.07"
7.87"
Transmitter for Remote Mounting
4.53"
4.53"
5.91"
4.25"
8.07"
Ø 4.33"
5.35"
Junction Box (Sensor) for Remote Mounting
Ø 4.09"
2.48"
10
4.72"
4.72"
2.44"
Ø 0.41"
2.44"
2.44"
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1.38"
4.13
No responsibility taken for errors;
subject to change without prior notice.
EPS Sensor Dimensions
Magnetic Inductive Flowmeter Model EPS
8.07"
ANSI
Connection
150 lbs 300 lbs 150 lbs 300 lbs 150 lbs 300 lbs 150 lbs 300 lbs
½" 3.50" 3.75" 4.10" 6.26" 6.26" 12.28" 12.28" 8.88" 8.88" 2.32" 7.9" 8.8
1" 4.25" 4.88" 4.10" 6.34" 6.65" 12.36" 12.68" 8.96" 9.27" 2.32" 7.9" 11.0
1½" 5.00" 6.12" 4.88" 7.11" 7.67" 13.13" 13.69" 9.72" 10.28" 3.23" 7.9" 17.6
2" 6.00" 6.50" 5.47" 7.90" 8.15" 13.93" 14.18" 10.52" 10.77" 2.83" 7.9" 19.8
3" 7.50" 8.25" 6.85" 9.34" 9.72" 15.37" 15.74" 11.96" 12.33" 2.83" 7.9" 26.5
4" 9.00" 10.00" 8.43" 10.88" 11.38" 16.90" 17.40" 13.50" 14.00" 3.35" 9.8" 35.3
6" 11.00" 12.50" 11.10" 13.22" 13.97" 19.24" 19.99" 15.83" 16.59" 3.35" 11.8" 59.5
8" 13.50" 15.00" 13.31" 15.57" 16.32" 21.59" 22.34" 18.19" 18.94" 5.39" 13.8" 88.2
10" 16.00" 17.50" 15.47" 17.90" 18.65" 23.93" 24.68" 20.52" 21.27" 6.18" 17.7" 132.3
12" 19.00" 20.50" 17.48" 20.41" 21.16" 26.43" 27.18" 23.02" 23.78" 6.18" 19.7" 176.4
14"
16" 23.50" 25.50" 19.76" 23.80" 24.80" 29.82" 30.82" 26.42" 27.42" 10.63" 23.6" 275.6
18" 25.00" 28.00" 22.17" 25.75" 27.25" 31.77" 33.27" 28.37" 29.87" 12.20" 23.6" 385.8
20" 27.48" 30.50" 24.17" 28.00" 29.50" 34.02" 35.53" 30.61" 32.12" 13.78" 23.6" 440.9
24" 32.00" 36.00" 28.15" 32.24" 34.24" 38.26" 40.26" 34.86" 36.86" 12.60" 23.6" 632.7
D
ANSI ANSI ANSI with Transmitter ANSI with Junction Box
21.00" 23.00" 17.76" 21.54" 22.54" 27.57" 28.57" 24.16" 25.16" 10.63" 21.7" 242.5
D1
E A
B L
Weight*
lb
* Weights are approximate and are for 150 lb ANSI versions without a transmitter/display. Units with an integral transmitter/display carry an additional
weight of 5.3 lbs.
No responsibility taken for errors; subject to change without prior notice.
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11
Dimensions
6 x M4
Ceramic Version with 1/2" NPT Connections
Magnetic Inductive Flowmeter Model EPS
20
0.79"
35
1.38" 2.05"
Dimensions
Tri-Clover® (BS4825-1) Version
G ½ (ISO) or ½“ NPT
1/2" NPT
Size
1
12
1
8
¼
52 mm
3
8
Size A L
3
8" 3.90" 5.75"
½" 3.90" 5.75"
1" 4.45" 6.34"
1½" 4.96" 6.93"
2" 6.06" 7.32"
3" 7.87" 10.16"
4" 8.86" 11.34"
Lenth Dimension L
EPDM PTFE
5.9" 6.1"
Size
L
[mm]
Tri-Clover® (BS4825-1)
Di [mm] Do [mm]
1/2" 40 9.4 12.7
3/4" 40 15.75 19,05
1" 40 22.1 25.4
1-1/2" 40 34.8 38.1
2" 40 47.5 50.8
3" 50 72.9 76.2
* For BS 4825-1 see ISO 2037
12
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4" 50 97.38* 101.6*
No responsibility taken for errors;
subject to change without prior notice.
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