Kobold DRG-11, DRG-14, DRG-12, DRG-15, DRG-18 User Manual

USA
Canada
1801 Parkway View Drive Pittsburgh, PA 15205 PH: 412-788-2830 FAX: 412-788-4890
www.kobold.com
Precautions
User's Responsibility for Safety: KOBOLD manufactures a wide range of process sensors and technologies. While each of these technologies are designed to operate in a wide variety of applications, it is the user's responsibility to select a technology that is appropriate for the application, to install it properly, to perform tests of the installed system, and to maintain all components. The failure to do so could result in property damage or serious injury.
Proper Installation and Handling: Use a proper sealant with all installations. Never overtighten the sensor within its fittings. Always check for leaks prior to system start-up.
Wiring and Electrical: This is an electrically operated device and only properly trained personnel should install and maintain this product. Be sure that the power supplied to the sensor is appropriate for the electronics supplied. Electrical wiring should be performed in accordance with all applicable national, state and local codes.
Temperature and Pressure: The DRG is available in several material combinations. Temperature and pressure maximums vary depending upon the material selected. Operation outside these limitations will cause damage to the unit.
Series DRG Paddle Flow Sensor
Material Compatibility: The DRG process wetted parts for the various body materials are stated below. Make sure that the DRG is chemically compatible with the application liquids. While the sensor’s outer housing is liquid resistant when installed properly, it is not designed to be immersed. It should be mounted in such a way that it does not normally come into contact with fluid.
Flammable, Explosive and Hazardous Applications: The DRG is not an explosion-proof design. It should not be used in applications where an explosion-proof design is required.
Make a Fail-Safe System: Design a fail-safe system that accommodates the possibility of sensor or power failure. In critical applications, KOBOLD recommends the use of redundant backup systems and alarms in addition to the primary system.
Specifications
Accuracy: ±3.0% of full scale Wetted Parts
DRG-11: Bronze, Acrylic, PTFE, Ceramic, NBR DRG-12: Bronze, PTFE, Ceramic, NBR DRG-14: 316SS, Acrylic, PTFE, Ceramic, FKM DRG-15: 316SS, PTFE, Ceramic, FKM
DRG-18: PP, PTFE, Ceramic, NBR
Max. Pressure:
DRG-18: 100 PSIG
DRG-11, 14: 230 PSIG DRG-12, 15: 580 PSIG
Temperature Range:
-10°F to +176°F
Electrical Protection (all versions):NEMA 4X/IP 65
Electrical (refer to model number table for model codes and
descriptions for each output type)
Output F300 PNP Pulse Output: PNP open collector, 25mA max.
Input Power: 14-28 VDC
Connection: 4 pin, M-12 Micro-DC plug, male
Electrical (continued) Output L342: 4-20 mA, 2-wire, Rmax < 500 ohms, 24 VDC
Connection: 4 pin, M-12 Micro-DC plug, male
Output L343: 4-20 mA, 3-wire, Rmax < 500 ohms, 24 VDC Connection: 4 pin, M-12 Micro-DC plug, male
Output L442: 4-20 mA, 2-wire, Rmax < 500 ohms, 24 VDC Connection: DIN 43650 (Hirschmann) plug
Outputs C34P & C30R Output C34P: 4-20 mA, 3-wire, Rmax < 500 ohms + 1 PNP
switch Output C30R: 2 PNP switches Power Supply: 24 VDC ±20%, 80 mA max. Display: 3-digit LED Switch Type: PNP open collector, 24 VDC, 300 mA max. Connection: 5 pin, M-12 Micro-DC plug, male
PDF Rev. 12/15
DRG_manual_12-15
Part Number Decoding
Switch out 2
+ (0)4
-
20 mA
Switch out 1
Switch out 1
Flow Range
GPM Water
0.15 - 3
0.15 - 6.6
0.3 - 8
0.6 - 12
0.8 - 23
1.5 - 37 3 - 37
Part Number 807.037=Mating 4-pin Micro-DC plug with 6 ft. cable for output F300, L342, & L343 Part Number 807.007=Mating 5-pin Micro-DC plug with 6 ft. cable for output C34P, & C30R
Electrical Connection for Output F300 and L343
Nominal
freq. at
f.s. (Hz)
120 217 184 215 265 180 180
Material Combination & Flow Range Fitting Output/Electronics
DRG-11 DRG-12 DRG-14 DRG-15 DRG-18
..50 ..55 ..60 ..65 ..70 ..75 ..80
(3-wire transmitters)
..50 ..55 ..60 ..65 ..70 ..75 ..80
..50 ..55 ..60 ..65 ..70 ..75 ..80
..50 ..55 ..60 ..65 ..70 ..75 ..80
Accessories
..50 ..55 ..60 ..65 ..70 ..75 ..80
N2=1/4” NPT N4=1/2” NPT N5=3/4” NPT N6=1” NPT
F300=Frequency output, Micro-DC plug L342=4-20 mA, 2 wire, Micro-DC plug L343=4-20 mA, 3 wire, Micro-DC plug L442=4-20 mA, DIN 43650 plug C34P=Compact Electronics,
C30R=Compact Electronics,
N1=1/8” NPT
Electrical Connection for Output C30R & C34P
(5-wire Micro-DC plug)
Cable: Brown= Pin 1; White= Pin 2; Blue= Pin 3; Black= Pin 4; Gray= Pin 5
GND
GND
24 VDC power
+
1
2
3
4
5
GND
GND
C30R
4-20 mA w/1 PNP switch
2 PNP switches
+ 24 VDC power
2
3
1 4
5
C34P
Electrical Connection for Output L342
(2-wire 4-20 mA)
+24 VDC
Mechanical Installation
Piping Preparation: Piping should be rigidly supported at both
the inlet and outlet of the sensor to prevent potential damage due to excessive stress on the sensor fittings.
Horizontal flow direction with piping positioned above the flow body is recommended to minimize trapped air, which can cause output fluctuations and meter inaccuracy.
Additionally, be sure that the axle is always positioned in the horizontal plane to minimize friction, otherwise, meter inaccuracy and excessive paddle wheel wear can result.
In order to ensure that the fluid flow profile is fully developed and symmetrical, a minimum straight pipe run of 20 nominal
pipe diameters upstream and 5 diameters downstream of the sensor are required. These straight runs should be free of
tees, elbows, valves, reducers and other disturbances. Pumps: All pumps cause pulsations in the fluid. Centrifugal
pumps cause the least amount of pulsations in the fluid and positive displacement or reciprocating pumps cause the most. In order to minimize the effect of these pulsations on sensor accuracy, the sensor should be located as far away from the pump as possible. A pulsation dampener or accumulator may be used to dampen pulsations if required. If the fluid pulsations cannot be reduced to an acceptable level, a field calibration to determine the new K-factor for the sensor installed in a
pulsating system may be required.
Cable
Pin 1 = Brown = +24 VDC Pin 4 = Black = 4-20 mA out
Electrical Connection for Output L442
(2-wire 4-20 mA)
Viscosity: All flow range and calibration data assume
water as the flow media. All paddle type transducers are affected by viscosity and higher viscosities tend to make the paddle wheel turn slower for a given flow rate. This results in a lower K-factor when the sensor is used with a viscous media (i.e. viscosity > 10 cSt.) and the calibration data provided for water flow is no longer valid. If the sensor is to be used with viscous media, a field calibration is required to determine the new K-factor for the sensor.
Field calibration: For frequency output versions, a simple field calibration may be performed to determine a new K-factor when the sensor is to be used in a manner in which the above specified calibration information does not apply (i.e. use with viscous or pulsating media, insufficient straight run, etc.). With the sensor installed in the system, dispense a known quantity of the fluid to be measured while using a pulse counter to count the number of pulses generated during the dispense. This information can then be used to determine the new K-factor specific to your system and fluid. 4-20mA output and / or Compact Electronic versions have a preset output span that is not field adjustable.
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