Kobold DPM Operating Manual

Operating Instructions
for
Low Volume Rotating Vane
Flow Meter
Model: DPM-...
1. Contents
1. Contents ........................................................................................................ 2
2. Note .............................................................................................................. 3
3. Instrument Inspection .................................................................................... 3
4. Regulation Use .............................................................................................. 3
5. Operating Principles ...................................................................................... 4
6. Mechanical Connection ................................................................................. 4
6.1. Check service conditions: .................................................................... 4
6.2. Installation ............................................................................................ 4
7. Electrical Connection .................................................................................... 5
7.1. General ................................................................................................ 5
7.2. DPM...0000 (OEM without cable) ........................................................ 5
7.3. Evaluation electronics:
7.4. Evaluation electronics: Analogue output (..L..) ..................................... 6
7.5. Compact electronics: (..C30R, ..C30M, ..C34P, ..C34N) ..................... 6
7.6. Evaluation electronics: Pointer indication (..Z300, ..Z340) ................... 7
8. Operating – Evaluation Electronics ............................................................... 7
8.1. Frequency output ................................................................................. 7
8.2. Analogue output ................................................................................... 7
8.3. Compact electronics ............................................................................ 7
8.4. Pointer indication (..Z300, ..Z340) ........................................................ 7
9. Maintenance ................................................................................................. 8
10. Technical Information .................................................................................... 8
10.1. Sensor data ......................................................................................... 8
10.2. Evaluation electronics .......................................................................... 9
11. Order Codes ............................................................................................... 10
12. Dimensions (mm) ........................................................................................ 11
13. EU Declaration of Conformance .................................................................. 12
Manufactured and sold by:
Frequency output (..F300;..F320;..F340;..F380) .................................. 6
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: +49(0)6192-2990
Fax: +49(0)6192-23398
E-Mail: info.de@kobold.com
Internet: www.kobold.com
Seite 2 DPM K04/0216
DPM
2. Note
Please read and take note of these operating instructions before unpacking and putting the unit in operation, and follow the instructions precisely as described herein. The devices are only to be used, maintained and serviced by persons familiar with these operating instructions and with the prevailing regulation applying to procedural safety and the prevention of accidents. When used in machines, the measuring unit should be used only then when the machines fulfil the EC-machine guide lines.
PED 2014/68/EU
In acc. with Article 4, Paragraph (3), "Sound Engineering Practice", of the PED 2014/68/EU no CE mark. Table 8, Pipe, Group 1 dangerous fluids
3. Instrument Inspection
These devices are checked before dispatch and shipped in perfect condition. Should damage to a device be visible, we recommend a thorough inspection of the delivery packaging. In case of signs of damage to the packaging, please inform your parcel service/forwarding agent immediately, since they are responsible for damages during transit.
Scope of delivery:
Low Volume Rotating Vane Flow Meter model: DPM Operating Instructions
4. Regulation Use
Any use of the Rotating Vane Flow Meter, model DPM, which exceeds the manufacturers specification may invalidate its warranty. Therefore, any resulting damage is not the responsibility of the manufacturer. The user assumes all risk for such usage.
DPM K04/0216 Seite 3
5. Operating Principles
KOBOLD model DPM flow meters are used for measuring and monitoring liquids. Due to its compact construction the measuring instrument is suitable for use with machines with minimum available space. The system can be used in a wide variety of applications because the output pulses can be analysed in many different ways. The medium flows though a specially shaped housing nozzle and causes a vane to rotate. This rotary motion is sensed by optoelectronics in a non-contacting manner, and converted to an pulse frequency signal or an analogue signal. A frequency divider with pulse output is available as an option. The frequency is proportional to the flow velocity. The vane is sapphire-supported, this ensures a high degree of linearity and long service life.
6. Mechanical Connection
6.1. Check service conditions:
flow max. operating pressures max. service temperature
Attention! Overrange can cause damage to bearings and major measuring errors
6.2. Installation
flow in direction of arrow (universal) avoid pressure and tensile loads, mechanically fix inlet and outlet lines at
distances of 50 mm from the connections
check connections for leaks
Seite 4 DPM K04/0216
DPM
7. Electrical Connection
7.1. General
Attention! Make sure that the voltages in your plant correspond with the flow meter voltages.
Make sure that the electrical supply lines are dead. We recommend a power supply cable with cross sectional area of 0.25 mm².
Attention! The instrument electronics may be damaged if the cable connections are wired incorrectly.
7.2. DPM...0000 (OEM without cable)
Feed voltage receiver 4,5 ... 16 VDC
+ VS
Si g n a l
2
Re c e i v e r
5
Tra nsm it te r
Transm. Re ceiv er
3
GND
4
1
+ VS
Feed current receiver typ. 7 mA Signal amplitude High approx. operating voltage Signal amplitude Low 0,2 V Reverse voltage transmitter 3,0 V max. Feed current transmitter 8 ... 12 mA Output dissipation (power) 2,5 mW max.
1
2
3
4
5
Signal
VS RV*
5 V 8 V
12 V
470 / 0,25 W 820 / 0,25 W
1300 / 0,25 W
* Not included in delivery.
DPM K04/0216 Seite 5
7.3. Evaluation electronics: Frequency output (..F300;..F320;..F340;..F380)
n.c.
GND
2
3
1
4
+Vs
Signal Out
7.4. Evaluation electronics: Analogue output (..L..)
3-wire (DPM-..L303, ..L343) 3-wire, DIN 43650 plug connector
(DPM-..L403, ..L443)
+Vs
2
1
4
+Vs
Signal Out
GND
n.c.
GND
3
+Vs
+Vs
Signal Out
GND
7.5. Compact electronics: (..C30R, ..C30M, ..C34P, ..C34N)
See supplement Operating Instructions for compact electronics with frequency output
GND
Seite 6 DPM K04/0216
DPM
7.6. Evaluation electronics: Pointer indication (..Z300, ..Z340)
+Vs
2
1
n.c.
Po w e r
+Vs
Plug M 12
GND
GND
3
4
Signal Out
8. Operating – Evaluation Electronics
8.1. Frequency output
The measuring instruments are ready for operation after electrical connection.
8.2. Analogue output
The measuring instruments are ready for operation after electrical connection.
8.3. Compact electronics
The measuring instruments are factory programmed and ready for operation after electrical connection. (To change the settings see Operating Instructions supplement for compact electronics with frequency output)
8.4. Pointer indication (..Z300, ..Z340)
The measuring instruments are ready for operation after electrical connection.
DPM K04/0216 Seite 7
9. Maintenance
The measuring instrument requires no maintenance if the measured medium is clean. To prevent coating the sensor optics, we recommend that a filter is installed, for example the magnetic filter, model MFR. If the sensor has to be cleaned, then it can be opened to gain access to the inside parts. Make sure that the sensor and especially the blades are not damaged. When re-assembling, make sure that the vane is positioned and oriented correctly. Work on the sensor and electronics should only be carried out by the supplier, otherwise the guarantee is nullified.
10. T echnical Information
10.1. Sensor data
Measuring accuracy: DPM..000, F300 ± 2.5% f. s. DPM...L, ...C, ...Z: ± 1% f. s. Linearity: ± 1% f. s. Repeatability: 0.5% Medium temperature: -40… +80 °C Ambient temperature: -30… +60 °C Max. operating pressure: 16 bar Protection: IP 65 Materials: Case: brass nickel-plated stainless steel 1.4404 Upper part: brass nickel-plated stainless steel 1.4404 Union nut: brass nickel-plated stainless steel 1.4305 Nozzle: stainless steel 1.4405 Axle: sapphire Vane: polypropylene Vane mount: polysulfone Gasket: NBR (standard) FPM or EPDM (optional)
Seite 8 DPM K04/0216
DPM
10.2. Evaluation electronics
Frequency output (OEM)
Power supply: 4.5-12 V Supply current: typically 7 mA Signal amplitude high: approximately power supply Signal amplitude low:
0.2 V
Cut-off voltage transmitter: 3 V max. Supply current transmitter: 8-12 mA Output loss: max. 2.5 mWatt Pulse output: NPN, open collector, max. 10 mA Electrical connection: solder pins
Frequency output (frequency divider option)
Power supply: 24 V
DC
Supply current: 40-50 mA Pulse output: PNP, open collector, max. 20 mA Signal amplitude high: power supply level approximately Signal amplitude low:
0.2 V
Output loss: max. 2.5 mWatt Pulse output: PNP, open collector, max. 20 mA Electrical connection: plug connector M12x1 Division ratio (option): 1...1/128, factory setting
Analogue output (plug-on display option)
Power supply: 24 V
DC
Output: 0-20 mA or 4-20 mA, 3-wire Max. load: 500 Electrical connection: plug connector M12x1 or DIN 43 650 Option: plug-on display (with plug connector DIN 43 650 only)
Compact electronics
Display: 3-segment LED Analogue output: (0)4 – 20 mA adjustable, max. 500 Switching outputs: 1 (2) semiconductor PNP or NPN, factory set Contact operation: N/C / N/O contact programmable Setting: with 2 buttons Supply: 24 V
DC
Power input: approx. 100 mA Electrical connection: plug connector M12x1
DC
±20%
±20%
± 20%, 3-wire technology
DPM K04/0216 Seite 9
Pointer indication with analogue output
Case: aluminium (PA6 GF30) Display: moving coil instrument, 240° display Power supply: 24 V Output: (0)4…20 mA, set at the factory, 3-wire technology Max. load: 250 Electrical connection: plug connector M12x1
11. Order Codes
Order Details (example: DPM-1107 G1 0000)
Meas. range
L/min
water
approx.
frequency
Hz at
max. value
approx.
pressure
loss bar at
max. value
Material
brass
Model
Material st. steel
± 20 %
DC
Connection Electronic analyser
0.015 - 0.3 165 0.93
0.05 - 0.7 228 1.16
0.05 - 1.0 217 0.53
0.05 - 2.0 344 0.91
0.05 - 3.0 372 0.61
0.05 - 4.0 415 0.57
0.05 - 5.0 439 0.57
DPM-1103 DPM-1503..
DPM-1107.. DPM-1507..
DPM-1110.. DPM-1510..
DPM-1120.. DPM-1520..
DPM-1130.. DPM-1530..
DPM-1140.. DPM-1540..
DPM-1150.. DPM-1550..
G1.. = G 1/8 fem.
G2.. = G 1/4 fem. N1.. = 1/8 NPT fem. N2.. = 1/4 NPT fem.
Frequency output, without CE
..0000 = Frequency output, without cable (OEM), NPN
..F300 = Frequency output, plug connector M12x1, PNP ..F320 = Frequency divider 1:2, plug connector M12x1, PNP ..F340 = Frequency divider 1:4, plug connector M12x1, PNP
..F390 = divider 1...
..L303 = 0 - 20 mA output, 3-wire, M12x1 plug connector
..L343 = 4 - 20 mA output, 3-wire, M12x1 plug connector ..L403 = 0 - 20 mA output, 3-wire, plug connector DIN 43 650 ..L443 = 4 - 20 mA output, 3-wire, plug connector DIN 43 650
Compact electronics*
C30R = LED display, 2x open collector, PNP, plug connector M12x1
C30M = LED display, 2x open collector, NPN, plug connector M12x1 C34P = LED display, 4 - 20 mA, 1x open coll., PNP, plug connector M12x1 C34N = LED display, 4 - 20 mA, 1x open coll., NPN, plug connector M12x1
Z300 = 240° Pointer indication, 0 - 20 mA, plug connector M12x1 Z340 = 240° Pointer indication, 4 - 20 mA, plug connector M12x1
1
/128, plug connector M12x1, PNP
Analogue output
Pointer indication*
*Please specify flow direction in writing
Plug-on display for model DPM...L443 (with 4-20 mA output and DIN plug connector)
Description Order number
3-position LED, Plug connector DIN 43 650,
3-wire, Power supply through analogue output
AUF-3000
Seite 10 DPM K04/0216
DPM
12. Dimensions
DPM-...F DPM-..L3 DPM-..C with frequency output with analogue output with compact
electronics
44,5
M12x1
113, 5
M4
D
32
40
13
12,5
M4
D
M12x1
113, 5
13
12,5
32
40
M4
D
32
40
OBOLD
23,7
13
12,5
12
47
DPM-..L with analogue out DPM-..Z wi th analogue output and plug-on display and pointer indication
6,6 73
130
79,7
M12x1
168
M4
D
32
13
12,5
11, 5
40
M4
D
32
40
161
13
12,5
DPM K04/0216 Seite 11
13. EU Declaration of Conformance
We, KOBOLD-Messring GmbH, Hofheim-Ts, Germany, declare under our sole responsibility that the product:
Low Volume Rotating Vane Flow Meter model: DPM-...
to which this declaration relates is in conformity with the standards noted below:
EN 61000-6-4:2011-09
Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments
EN 61010-1:2011-07
Safety requirements for electrical equipment for measurement, control and laboratory use - Part 1: General requirements
EN 60529:2014-09
Degrees of protection provided by enclosures (IP Code)
Also the following EC guidelines are fulfilled:
2014/30/EU EMC Directive 2011/65/EU RoHS (category 9) industrial monitoring and control
instruments, compliant, no CE-marking for the transitional period until 2017
Hofheim, 18. Feb. 2016 H. Peters M. Wenzel General Manager Proxy Holder
Seite 12 DPM K04/0216
Loading...