Kobold BGN Operating Manual

Operating Instructions
for
Full Metal Variable Area
Flow Meter and Counter
Model: BGN
BGN
Contents
1 IDENTIFICATION ............................................................................................................................................................... 4
1.1 Supplier/manufacturer ................................................................................................................................ 4
1.2 Product type .................................................................................................................................................. 4
1.3 Product name ................................................................................................................................................ 4
2 APPLICATIONS ................................................................................................................................................................. 4
3 OPERATIONAL MODE AND SYSTEM DESIGN ............................................................................................................... 4
3.1 Measuring principle ..................................................................................................................................... 4
3.2 System design ................................................................................................................................................ 4
4 INPUT 4
4.1 Measured variable ........................................................................................................................................ 4
4.2 Measuring range (lower-range and upper-range value) ........................................................................... 4
5 OUTPUT6
5.1 Binary output ................................................................................................................................................ 6
5.1.1 KEI 1 or KEI 2 limit transducers .................................................................................................... 6
5.1.2 KEM 1 or KEM 2 limit transducers (special version) .................................................................... 6
5.2 Analog output with the ES magneto-electric transmitter ......................................................................... 6
5.3 Analog output with the KINAX 3W2 angle-of-rotation transmitter ....................................................... 6
6 CHARACTERISTIC VALUES ............................................................................................................................................. 6
6.1 Measuring accuracy ..................................................................................................................................... 6
6.1.1 Reference conditions ...................................................................................................................... 6
6.1.2 Measured error ............................................................................................................................... 6
6.1.3 Repeatability ................................................................................................................................... 6
6.2 Influence of ambient temperature .............................................................................................................. 6
6.3 Influence of fluid temperature .................................................................................................................... 6
7 CONDITIONS OF USE ....................................................................................................................................................... 6
7.1 Mounting requirements ............................................................................................................................... 6
7.1.1 Mounting/start-up ........................................................................................................................... 7
7.1.2 Device settings ............................................................................................................................... 7
7.1.3 Adjusting the limit transducer ........................................................................................................ 7
7.1.4 Operation in hazardous areas .......................................................................................................... 8
7.2 Ambient conditions ...................................................................................................................................... 9
7.2.1 Ambient temperature ranges ........................................................................................................... 9
7.2.2 Storage temperature ........................................................................................................................ 9
7.2.3 Climatic category ........................................................................................................................... 9
7.2.4 Degree of protection ....................................................................................................................... 9
7.2.5 Shock resistance/vibration resistance ............................................................................................. 9
7.2.6 Electromagnetic compatibility ........................................................................................................ 9
7.3 Fluid conditions ............................................................................................................................................ 9
7.3.1 Fluid temperature ranges ................................................................................................................ 9
7.3.2 Diagrams: Max. ambient temperature based on the fluid temperature for the ES .......................... 9
7.3.3 Fluid pressure limit ....................................................................................................................... 10
7.3.4 Inlet and outlet sections ................................................................................................................ 10
7.3.5 Physical state ................................................................................................................................ 10
7.3.6 Density ......................................................................................................................................... 10
7.3.7 Viscosity ....................................................................................................................................... 10
7.3.8 Pressure (for gas measurement) .................................................................................................... 10
7.3.9 Pressure loss ................................................................................................................................. 10
8 CONSTRUCTION DETAILS ............................................................................................................................................. 11
8.1 Type of construction/dimensions .............................................................................................................. 11
BGN K01/0908 Page 2
BGN
8.1.1 Aluminum indicator housing ........................................................................................................ 11
8.1.2 Dimension drawing for heating connection .................................................................................. 11
8.1.3 Indicator housing made of stainless steel ..................................................................................... 12
8.2 Weight ......................................................................................................................................................... 12
8.3 Material ....................................................................................................................................................... 13
8.4 Process connection ..................................................................................................................................... 13
8.5 Magnetic filter ............................................................................................................................................ 13
8.6 Electrical connection .................................................................................................................................. 14
8.6.1 Wiring diagram for ES transmitter (signal output 4-20 mA with HART) ................................. 14
8.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit transducers ....................... 14
8.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit transducer ..... 15
8.6.4 Wiring diagram for inductive limit transducers ............................................................................ 15
8.6.5 Wiring diagram for KINAX 3W2 transmitter with 4-20 mA output, 2 wires .............................. 16
8.6.6 Wiring diagram for KINAX 3W2 transmitter with 4-20 mA output, 3 wires .............................. 16
8.6.7 Wiring diagram for KINAX 3W2 transmitter with 4-20 mA output, 4 wires .............................. 17
8.6.8 Wiring diagram for KEM 1 and KEM 2 double-throw microswitches ........................................ 17
9 INDICATOR UNIT ............................................................................................................................................................. 18
10 AUXILIARY POWER ........................................................................................................................................................ 18
11 CE MARK ......................................................................................................................................................................... 18
12 ORDER INFORMATION ................................................................................................................................................... 18
12.1 Available accessories ................................................................................................................................ 18
13 STANDARDS AND DIRECTIVES, CERTIFICATES AND APPROVALS ........................................................................ 18
14 SAFETY INSTRUCTIONS ................................................................................................................................................ 18
14.1 Intended use .............................................................................................................................................. 18
14.2 Installation, start-up and operating personnel ...................................................................................... 18
15 PACKAGING, MOUNTING AND SHIPMENT .................................................................................................................. 18
16 MAINTENANCE ................................................................................................................................................................ 18
17 INSTALLING AND REMOVING CONE, FLOAT, DAMPING SETS/SPRING STOP ....................................................... 19
18 TROUBLE SHOOTING ..................................................................................................................................................... 19
19 RETURNING DEVICES FOR REPAIR AND SERVICE ................................................................................................... 19
20 REPLACEMENT PARTS .................................................................................................................................................. 19
21 EXPLODED VIEWS .......................................................................................................................................................... 20
21.1 Fitting with measuring element ............................................................................................................... 20
21.1.1 BGN-.... Standard version ........................................................................................................... 20
21.1.2 BGN-.... with spring stop ............................................................................................................ 20
21.1.3 BGN-.... with damping piston ...................................................................................................... 20
21.1.4 BGN-.... with damping piston and spring stop ............................................................................. 21
21.1.5 BGN-.... small measuring ranges .................................................................................................. 21
21.2 Indicator unit ............................................................................................................................................ 22
21.2.1 Complete indicator unit, local with scale ..................................................................................... 22
21.2.2 Complete indicator unit with 1 SJ 3,5 N limit transducer ............................................................ 22
21.2.3 Complete indicator unit with 2 SJ 3,5 N limit transducers ........................................................... 22
21.2.4 Complete indicator unit with E2 KINAX Ex transmitter ............................................................. 23
21.2.5 Complete indicator unit with E2 KINAX Ex transmitter and 1 SJ 3,5 N limit transducer ........... 23
21.2.6 Indicator unit with transmitter type ES Ex HART .................................................................... 23
22 DECONTAMINATION CERTIFICATE FOR DEVICE CLEANING ................................................................................... 24
23 EC TYPE EXAMINATION CERTIFICATE ........................................................................................................................ 25
24 SALES REPRESENTATIVES .......................................................................................................................................... 30
25 NOTES30
Page 3 BGN K01/0908
Introduction
These Installation and Operating Instructions serve as a tool for the correct installation, operation and maintenance of the device. They are a supplement to the BGN Device Description. Read the manual carefully before the device is installed and put into use. It does not include special versions or applications.
All devices are thoroughly checked for order compliance and operability before delivery. Upon receipt, please conduct a visual inspection of possible damage that may be identified as having occurred during shipment. If you discover any defect, please contact our head office in Cologne or the local sales office responsible for your area (see the telephone directory at the end of this manual or on our Web site). Apart from a description of the error, we will need the equipment type and serial number of the delivery.
Kobold Messring shall not furnish guarantee for any repair work done without prior notice. Unless otherwise agreed on, the rejected parts must be made available to us in case a claim is made.
1 Identification
1.1 Supplier/manufacturer
Kobold Messring GmbH Nordring 22 - 24 D-65719 Hofheim/Taunus Phone +49 (0) 6192 299-0 Fax +49 (0) 6192 23398 Internet: http://www.kobold.com E-mail: mailto:info.de@ kobold.com
BGN
3 Operational mode and system
design
3.1 Measuring principle
The measuring element consists of a sharp-edged measuring ring (1) and a conical float (2). A medium flows from the bottom to the top through the measuring ring, lifting the float until the buoyancy force (A) and the weight of the float (Gs) establish equilibrium. As the height of the float varies, an annular clearance (S) proportional to the flow appears between the float and the measuring ring. The height of the float in the measuring ring is a measure of the flow. The permanent magnet (3) embedded in the float then transmits this measure to the scale and the optional electronic evaluators through a magnet tracking indicator system (4).
1.2 Product type
Flowmeter in all-metal design based on the float principle
1.3 Product name
BGN with subgroups BGN-S (stainless steel) BGN-P (PTFE) BGN-H (Hastelloy)
2 Applications
The BGN meter is suitable for flow measurement of liquid or gaseous products in pipes. It shows the current flow rate in volume or mass per unit in time.
Applications: adjusting and control of liquid and gaseous products. The meter’s design makes it ideal for processes under difficult and adverse operating conditions.
The devices are available with additional electrical equipment for process monitoring and control.
flow measurement, dosing, monitoring,
3.2 System design
The meter consists of a cylindrical fitting pipe with flange connections on both sides. For the measuring range from 5 to 50 l/h, a measuring ring is inserted in the tube in which a conical float can move with vertical freedom. For small measuring ranges of up to 4–40 l/h, the measuring cell consists of a conical measuring tube with cylindrical float.
The height of the float resulting from the flow rate is transmitted in a rotary motion by a built-in permanent magnet through a magnet tracking indicator system in a rotation to the pointer axis of the analog indicator unit.
4 Input
4.1 Measured variable
Volume flow
4.2 Measuring range (lower-range and upper-range value)
The lower-range value is considered 10 % of the upper­range value. Measuring range span: 10-100 % Smallest measuring range: 0.5-5.0 l/h water Largest measuring range: 8.000-80.000 l/h water (stainless steel)
BGN K01/0908 Page 4
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Measuring range table
Nominal
size (DN)
Measuring
range
Measuring range for water at 1000 kg/m3
Measuring range for air
at 1.013 bars absolute
Pressure loss
(mbar)
Remarks
pressure
15 A 0.5– 5.0 I/h 0.015 – 0.15 m3/h 40 1)+2)
B 1.0 – 10 I/h 0.03 – 0.30 m3/h 44 1)+2) C 1.6 – 16 I/h 0.045 – 0.48 m3/h 40 1)+2) D 2.5 – 25 I/h 0.075 – 0.75 m3/h 40 +2) E 4.0 – 40 I/h 0.13 – 1.3 m3/h 40 +2) F 5.0 – 50 I/h 0.15 – 1.5 m3/h 40 G 7.0 – 70 I/h 0.2 – 2.1 m3/h 40 H 10 – 100 I/h 0.3 – 3.0 m3/h 60 I 16 – 160 I/h 0.5 – 4.6 m3/h 60 J 25 – 250 I/h 0.7 – 7.0 m3/h 60 K 40 – 400 I/h 1.0 – 11 m3/h 70 L 60 – 600 I/h 1.7 – 17 m3/h 80 M 100 – 1000 I/h 3 – 30 m3/h 60 5) N 160 - 1600 I/h 4 – 46 m3/h 70 5) P 250 – 2500 I/h 7 – 70 m3/h 100 5)
25 A 0.5 – 5.0 I/h 0.015 – 0.15 m3/h 40 1)+2)
B 1.0 –10 I/h 0.03 – 0.30 m3/h 40 1)+2) C 1.6 –16 I/h 0.045 – 0.48 m3/h 40 1)+2) D 2.5 – 25 I/h 0.075 – 0.75 m3/h 40 +2) E 4.0 – 40 I/h 0.13 – 1.3 m3/h 40 +2) F 5.0 – 50 I/h 0.15 – 1.5 m3/h 40 G 7.0 – 70 I/h 0.2 – 2.1 m3/h 40 H 10 – 100 I/h 0.3 – 3.0 m3/h 60 I 16 – 160 I/h 0.5 – 4.6 m3/h 60 J 25 – 250 I/h 0.7 – 7.0 m3/h 60 K 40 – 400 I/h 1.0 – 11 m3/h 70 L 60 – 600 I/h 1.7 – 17 m3/h 80 M 100 – 1000 I/h 3 – 30 m3/h 60 N 160 – 1600 I/h 4 – 46 m3/h 70 P 250 – 2500 I/h 7 – 70 m3/h 100 Q 400 – 4000 I/h 11 – 110 m3/h 240 3)+ 4)
40 P 250 – 2500 I/h 7 – 70 m3/h 50 3)
Q 400 – 4000 I/h 11 – 110 m3/h 120 3) R 600 – 6000 I/h 17 – 170 m3/h 180 3)
50 Q 400 – 4000 I/h 11 – 110 m3/h 80
R 600 – 6000 I/h 17 – 170 m3/h 90 S 1000 – 10000 I/h 29 – 290 m3/h 110 T 1600 –16000 I/h 46 – 460 m3/h 230 U 2500 – 25000 I/h 70 – 700 m3/h 500 3)+ 4)
80 T 1600 – 16000 I/h 46 – 460 m3/h 70
U 2500 – 25000 I/h 70 – 700 m3/h 100 V 4000 – 40000 I/h 110 – 1100 m3/h 350
100 V 4000 – 40000 I/h 110 – 1100 m3/h 120
W 6000 – 60000 I/h 170 – 1700 m3/h 360 X 8000 – 80000 I/h 240 - 2400 m3/h 600 3)+ 4)
1) for P version (PTFE), float with tantalic collar, cone of borosilicate glass measuring range: A 0.7–7.0 l/h, B 1.2–12 l/h, C 2.0–20 l/h
2) gas throttle in S version for gas measurement included in price (pressure loss 200 mbar)
3) not available in P version
4) conversion not possible
5) only in S and H version, only with smaller sealing strip
Page 5 BGN K01/0908
5 Output
Various electrical contact makers or transmitters may be installed in the indicator unit.
5.1 Binary output
Using the segments of the slot-type initiators or the eccentric discs of the microswitches, any switching point between 10 % and 90 % of the flow rate can be set.
5.1.1 KEI 1 or KEI 2 limit transducers
1 or 2 limit transducers, type SJ 3,5N, make Pepperl+Fuchs (special switch possible, e.g. SN version) Safety class: PTB Nr. 99 ATEX 2219 X PTB Nr. 00 ATEX 2048 X
BGN
Use in hazardous areas:
The angle-of-rotation transmitter is a component approved for hazardous areas. When used in hazardous areas, all the values and instructions indicated in the certificate of approval must be observed. Auxiliary power is fed through an approved intrinsically safe circuit of 12-30 V. To prove intrinsic safety, only authorized electrical equipment may be interconnected. Please take note of the maximum permissible ambient temperature of 60 °C/75 °C for the transmitter and the process temperature.
Safety class: PTB 97 ATEX 2271 / II 2G EEx ia IIC T6
6 Characteristic values
6.1 Measuring accuracy
5.1.2 KEM 1 or KEM 2 limit transducers
(special version)
Double-throw microswitches whose switching point is activated by a cam plate. KEM 1 = 1 Double-throw microswitch KEM 2 = 2 Double-throw microswitches
Maximum make-break capacity: 230 VAC 50/60Hz 6 A 24 VDC 0.5 A 110 VDC 0.2 A
5.2 Analog output with the ES
magneto-electric transmitter
The magneto-electric transmitter is factory-calibrated to the scale values upon shipment. The signal output is supplied exclusively in a two-wire connection at 4-20 mA. Normally, the 4-20 mA signal has the HART protocol; alternatively it can have PROFIBUS PA.
Additional options: 2 limit values, alternatively 1 limit value and 1 pulse output
The signal output and the limit values can be configured using a HART modem operating on the following configuration programs: SensorPort from Bopp & Reuther, PDM from Siemens or AMS from Rosemount. Furthermore, a HART hand-held terminal (with DD software) can also be used. For more information about configuration, please refer to the separate Operating Instructions for the ES.
Safety class: DMT 00 ATEX 075 / II2G EEx ia IIC T6
When installing electrical equipment in hazardous areas, the conditions and provisions specified in the approval docmuments must be followed.
5.3 Analog output with the KINAX 3W2
angle-of-rotation transmitter
The signal output of the angle-of-rotation transmitter is factory-calibrated to the scale values. The signal output is 4­20 mA in 2-wire connection; or alternatively 0-20 mA in 4- or 3-wire connection. The signal output of 4 mA corresponds to the flow rate scale value of 0 (0 mA for the 0-20 mA version).
5.6 mA corresponds to 10 % of the flow rate scale value
(2 mA). 20 mA corresponds to 100 % of the flow rate scale value.
6.1.1 Reference conditions
Water 20 °C
6.1.2 Measured error
(for liquids) BGN-S/H/P +/- 1.6 % of URV for local display (URV = upper-range value)
(for gases) BGN-S/H/P +/- 2.0 % of URV for local display
Additional inaccuracy for: ES = +/- 0.2 % KINAX 3W2 = +/- 0.5 %
6.1.3 Repeatability
+/- 0.5 % of upper-range value
6.2 Influence of ambient temperature
1. Without electrical equipment and with limit transducer without influence
2. With KINAX transmitter: +/- 0.2 % / 10 K reference temperature 23 °C
3. With ES transmitter: +/- 0.5 % / 10 K reference temperature 22 °C
6.3 Influence of fluid temperature
Deviations in fluid temperature from the temperature observed during calibration can result in a proportional display fault because of the corresponding change in density. Changes in viscosity cause a non-linear display fault.
7 Conditions of use
The VDI/VDE guidelines 3513, Sheet 3, must be observed. The meter is suitable for :
1) Liquids with sufficient flowability that are free of
solids, do not bond and do not tend to settle.
2) Gases with linear flow behavior and an adequate
inlet pressure.
7.1 Mounting requirements
The mounting location must be suitable for a vertical direction of flow from the bottom to the top.
Important: If that is impossible, then the device type BGF may be utilized. This device can be used for both horizontal and vertical direction of flow.
BGN K01/0908 Page 6
BGN
The limit values for temperature and air humidity at the mounting location must be maintained. Avoid corrosive atmospheres. If this cannot be avoided, ventilation must be installed.
Please make sure that there is adequate clearance from parts that might cause magnetic interferences such as solenoid valves and ferromagnetic components like steel brackets/supports. We recommend that the minimum lateral distance between two adjacently mounted devices be 300 mm. The devices can be mounted close together if vertically offset by one device length. The minimum lateral clearance for interfering steel parts should be 200 mm. In case of doubt, check the interference by moving the device back and forth in the selected distance by about 200 mm and testing whether the pointer position changes.
Select the mounting location so as to enable a reliable reading of the scale values. Please take note as well of the space requirement for any possible disassembly of the device. As a rule, inlet and outlet sections in front of and behind the device are unnecessary if the medium has a linear flow profile. Avoid mounting accessories converging on one side in front of the device. However, if this is indispensable maintain a minimum device length of 250 mm as an inlet section.
The nominal size of the pipes to be connected must correspond to that of the meter. Avoid fittings converging on one side directly in front of the device. As a rule, install valves behind the measuring equipment if there are gases involved.
7.1.1 Mounting/start-up
The device must be mounted in accordance with the direction of flow from the bottom to the top (perpendicularly). Please observe the prior reference to the BGF-type device.
The nominal size of the device and that of the pipes must be the same. The pressure stages and, hence, the dimensions of the flanges must coincide. The surface roughness of the flange sealing surface must be suitable for the prescribed gaskets.
Please check whether possible accessories like spring stops, gas/liquid-type dampers are still correctly sitting on the flange. Check whether the mounting clearance between the flanges of the pipes corresponds to the assembly dimension of the device plus two gaskets. To achieve stress-free mounting, the flanges of the pipes must be aligned parallel to each other.
Use connecting bolts and gaskets in the prescribed dimensions. The gaskets must be suitable for the operating pressure, the temperature and the measured medium. With PTFE-coated devices, use gaskets whose interior and exterior diameter correspond to the sealing strip of the device.
Tighten the screws crosswise so that the process connections are tight. See to the tightening torques of screws especially with PTFE-coated devices.
The maximum torques for PTFE-coated devices are: DN15/DN25 = 14 Nm/DN50 = 25 Nm/DN80 = 35 Nm/DN100 = 42 Nm (following VDI/VDE Guideline 3513).
Please check whether the pipe is adequately stable to rule out the possibility of vibration or swinging of the device. (Do not use steel mounting parts on the device.)
When gas is used as the medium, pay special attention to the position of the valve. If the device is calibrated to more than 1.013 bars absolute pressure, the valve is usually installed behind the flowmeter. At 1.013 bars absolute pressure (free exhaust) install it in front of the device.
If there is risk of dirt or solid matter penetrating the process pipes, flush them beforehand so that these materials do not get caught in the device. Ferromagnetic solid matter such as spatter can lead to the breakdown of the device. If these materials are still present during normal operating conditions, mount a magnetic filter (accessory) in front of the device. When using liquids, flush to avoid a surge of gas bubbles. Slowly increase the supply pressure when using gases to prevent pressure surges. Basically, avoid activation using solenoid valves to prevent the float from shooting upwards.
7.1.1.1 Gas measurement
When using gases, slowly let the operating pressure rise. At the same time, vary the operating pressure through a setting valve so that the float is not knocked around since otherwise this would damage the measuring element.
7.1.2 Device settings
The measuring equipment is delivered ready for operation according to your order specifications. The limit transducers are set to the desired values. If you have submitted no requirements, the basic setting for
1 contact device: - Minimum contact switching point at 10 % of descending flow (damped/closed-circuit principle).
2 contact devices: Minimum contact switching point at 10 % of descending flow and maximum contact switching point at 90 % of ascending flow.
7.1.3 Adjusting the limit transducer
The contacts are adjustable through the contact position indicators located on the scale. Dismantle the indicator cover, unfasten the contact position indicators, set to the desired value and reattach them.
Page 7 BGN K01/0908
7.1.4 Operation in hazardous areas
7.1.4.1 Without electrical equipment
The basic version of the flowmeter is a non-electrical device without its own ignition sources and meets DIN EN 13463-1 requirements. It can be used in hazardous areas that require Category 2 equipment.
Marking:
Since the device does not have its own power sources that would result in a temperature increase, the fluid temperature is decisive for the maximum surface temperature.
When used in potentially explosive dust atmospheres, the device must be cleaned regularly in order to avoid deposits exceeding 5 mm.
7.1.4.2 With built-in electrical limit transducers
When the limit transducers are installed, the device becomes an electrical assembly and receives a marking in accordance with DIN EN 50014 from the entire device with the built-in electrical limit transducers.
The electrical and thermal data and the special conditions of the EC Type Examination Certificate of the built-in limit transducers must be observed (see also the diagram in Section 7.3.2).
The influence of the fluid temperature on the built-in limit transducers must be observed. The overtemperature of the maximum fluid temperature based on the maximum ambient temperature must be considered with a factor according to the following table:
Nominal size Factor for
DN15 and DN25 0.2 0.07 DN40 and DN50 0.25 0.085 DN80 and DN100 0.3 0.1
Example for built-in limit transducer for DN 15 and DN 25:
Max. ambient temperature T Max. fluid temperature T Factor for brought-in heat F = 0.2 Temperature class T4
T
= Overtemperature
ü
T
= Ambient temperature of
a
In accordance with the tables in the PTB 99 ATEX 2219 X EC Type Examination Certificate, the SJ 3,5-... N... inductive sensor must be operated in the T5 temperature class with an intrinsically safe circuit that does not exceed the maximum values of the Type 3 circuit.
When using the device in hazardous areas, follow the applicable national installation rules.
limit transducer
II 2GD c
Reg. No.: BVS 03 ATEX H/B 112 Tech. File Ref. 03-02 X
Factor for the
CCCTambTm
°=°°==
56402,0*80*
device with the indicator pulled forward
CCCTambFTa
°=°+°=+=
standard version
amb
= 120 °C
m
= 40 °C
8040120
BGN
Example for calculating the max. fluid temperature based on the max. ambient temperature for the built-in sensor Type ES for DN 15/25.
T
= 70 °C
a
T
= 60 °C
amb
F = 0.2
TambTa
Tm °=°+
= 11060
 
7.1.4.2.1 Marking for the device when the
PTB 99 ATEX 2219 X II 2G EEx ia IIC T6-T4
7.1.4.2.2 Marking for the device when the ES magneto-
DMT 00 ATEX 075 II2G EEx ia IIC T6
7.1.4.2.3 Marking for the device when the KINAX 3W2
PTB 97 ATEX 2271 II 2G EEx ia IIC T6
7.1.4.3 Atmospheric conditions
In accordance with EN 1127, a “potentially explosive atmosphere“ is defined as a mixture of air and combustible gases, vapour, mist or dust under atmospheric conditions. Such conditions are defined in EN 13463-1, para. 1, with values Tatm = -20 °C to +60 °C and Patm = 0.8 to 1.1 bar. Outside this range, safety parameters for most ignition sources are not available.
Usually, variable-area flow meters operate under operating conditions outside the atmospheric conditions of 0.8 to
1.1 bar. Irrespective of the zone classification –safety
parameters of explosion protection – are basically not applicable to the inside of the measuring tube. Therefore operation with combustible products is only allowed if a potentially explosive air mixture is not formed inside the flow meter. Where this condition is not met, the operator will need to assess the ignition hazard in each individual case and give due consideration to existing parameters (e.g. pressure, temperature, process product, materials of construction for the measuring tube).
7.1.4.4 Ground connection
In variable-area flow meters, it is possible under operating conditions for charge separation to occur in the measuring tube due to the transport of non-conductive fluids and/or when the flow comes into contact with non-conductive internals (e.g. liners, floats).
For that reason, variable-area flow meters must be permanently grounded by the operator by way of the process connections (flanges) in order to discharge electrostatic build-up. The operator is also responsible for extending the ground continuity of the process pipeline.
If grounding cannot be made via the process connections (plastic process connections or undefined connections), the flow meter must be connected to the local ground potential via the flanges. This connection only ensures electrostatic grounding of the device and does not meet the requirements for equipotential bonding.
 
F
SJ 3,5...N... limit transducer is built in
electric transmitter is built in
angle-of-rotation transmitter is built in
Tamb
=+
 
CC
°°
6070
 
2,0
CC
BGN K01/0908 Page 8
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7.2 Ambient conditions
7.2.1 Ambient temperature ranges
Without electrical accessories:
-40 °C to +80 °C With limit transducer:
-40 °C to +65 °C With KINAX signal output:
-40 °C to +60 °C With ES signal output:
-40 °C to +70 °C
For the hazardous area version, take note of the maximum ambient temperatures depending on the temperature class as specified in the Type Examination Certificate.
7.2.2 Storage temperature
The storage temperatures are identical to the ambient temperature ranges.
7.2.3 Climatic category
Weather-protected and/or unheated locations, class C according to IEC 654 Part 1
7.2.4 Degree of protection
IP 65 (Aluminum indicator unit) IP 67 (Stainless steel indicator unit)
7.2.5 Shock resistance/vibration resistance
The meter should be protected from extreme shocks and vibrations, which could cause damage.
7.2.6 Electromagnetic compatibility
EN 61000-6-2:1999 Immunity industrial environment EN 50081-1 Emitted interference residential environment EN 55011:1998+A1:1999 Group 1, Class B NAMUR recommendation NE 21
7.3 Fluid conditions
7.3.1 Fluid temperature ranges
BGN-S/H : - 40 °C to +200 °C
Special design: -80 °C to +350 °C
BGN-P : - 20 °C to +125 °C
7.3.2 Diagrams: Max. ambient temperature based on the fluid temperature for the ES
Standard version
70,0
60,0
50,0
40,0
30,0
Max. ambient temperature [°C]
20,0
70 80 90 100 110 120 130 140 150 160 170 180 190 200
Fluid temperature [°C]
DN15/25 DN40/50 DN80/100
Page 9 BGN K01/0908
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