KOBE MBS025-Xk Operator's Manual

DECLARATION OF CONFORMITY

We hereby certify that the Kobe

Mini Belt Sander MBS025-X

complies with all the relevant provisions of the following European Community Directives:

Machinery 98/37/EC and Marking 93/68/EEC.

National standards applied:

EN 792-8, EN 28662-1

EN ISO 15744:2002 and PrEN 12366

Official Agent:

KENNEDY TOOLS

Wigston Works, Leicester, England.

ISO 9001 REGISTERED COMPANY

Signed:

Date: 1st September 2007 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.

© The Kennedy Group Ltd. 09/07

Kobe Tools continually strives to improve its products. Specifications may change without prior notice.

AVAILABLE FROM YOUR DISTRIBUTOR

KOBE PRODUCTS carry a one years manufacturers warranty.

KOBE PRODUCTS are designed & produced to the highest standards & specifications

KOBE PRODUCTS are fully guaranteed against faulty materials & workmanship

Should they be found to be defective, they will either be repaired or replaced

free of charge (fair wear and tear and/or misuse excepted).

This does not affect your legal rights.

Please retain supplier invoice as proof of purchase.

QUALITY GUARANTEE & WARRANTY

KOBE TOOLS Official Agents:

JAPAN: MIKI TOOL TRADING CO. MIKI CITY, JAPAN.

EUROPE, MIDDLE EAST, AMERICA & AFRICA: THE KENNEDY GROUP LTD, WIGSTON, ENGLAND.

MINI BELT SANDER KIT

6-20mm

MODEL MBS025-Xk

ORDER CODE KBE-270-2880K

OPERATOR’S MANUAL

Please retain this information for future reference.

WARNING:

THE SAFETY INFORMATION

GIVEN INSIDE MUST BE READ AND

UNDERSTOOD BY ANY PERSON

USING, INSTALLING, REPAIRING

OR MAINTAINING THIS PRODUCT.

ALWAYS WEAR

APPROPRIATE

PERSONAL
PROTECTIVE
EQUIPMENT.

 Suitable for shaping,

paint removal,
weld sanding,
smoothing and rust removal
on flat or curved surfaces.

 Kit includes the MBS025-X Mini Belt Sander.
 Supplied complete with 9 flexible abrasive belts and 5 contact arms with

heavy duty nose rollers allowing the belts to conform to a variety of contours.

 Rated for continuous use.
 Uses 6, 10, 13 and 20mm

wide by 457mm long abrasive belts.

 18,0OOrpm.
 Quick abrasive change.
 Adjustable sanding arm angle.
 Speed regulator.
 Multi positional

sanding arm.

 Rear handle exhaust

with noise baffler.

 One handed trigger operation.
 Rotating air inlet to prevent the air hose

from tangling.

 Removable side arm for use in tight areas.
 Easily adjustable belt tracking.

quality abrasives

YORK

KOBE recom

mends the use of



2 11

KOBE AIRLINE ACCESSORIES

KOBE

INDUSTRIAL

AIR TOOLS

You have purchased a quality industrial product that is designed for high performance

and long service life. If correct use, safety and maintenance procedures are observed

this machine will last for many years.

SAFETY INSTRUCTIONS

ALERTNESS

 Always stay alert, watch what you are doing and use common sense when operating this tool.
 Always make sure you do not get distracted by other people.
 Always avoid accidental starting of the tool. Disconnect the tool before adjusting, replacing accessories

or repairing.

 Never operate the tool when tired or under the influence of alcohol or prescription/non-prescription

drugs.

SIGHT

 Always wear approved eye protection during operation, repair or maintenance of the tool, or whilst

changing accessories. Even small projectiles can injure eyes and cause blindness.

HEARING

 Always take measures to eliminate or reduce risks from exposure to noise. High sound levels can

cause permanent hearing loss. Always use approved hearing protection.

RESPIRATORY

Breathing in dust can lead to lung problems. Some dust created by using this tool could contain chemicals
which are known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:

LEAD which can be found in old paint.
CRYSTALLINE SILICA from bricks and cement and other masonry products.
ARSENIC and CHROMIUM from chemically treated timber.

 Always avoid inhaling/ingesting dust or handling debris from the work process which can be harmful to

your health.

 Always use dust extractors where available, work in a well ventilated area and wear a face mask which

is specially designed to filter out microscopic particles.

HANDS, ARMS AND BODY

Cuts and burns

 Always wear gloves to protect hands from cuts and bur ns.
 Always wear shoes which are non-skid. In addition, wear shoes with steel toe caps where there is a risk

of heavy or sharp objects falling on your feet.

 Always wear a protective apron capable of stopping small wheel or workpiece fragments.
 Never allow sparks to go onto your clothing. Wear wool or flame retardant cotton rather than man made

fabrics.

 Never touch parts of the tool or accessories when they are moving. Use gloves when changing

accessories after use.

Vibration and repetitive strain

Repetitive work motions, awkward positions and exposure to vibration can cause “Repetitive Strain
Injuries”. If numbness, tingling, pain or whitening of the skin occurs consult a doctor.

 Always use appropriate safety equipment and take regular breaks.

Skin disorders

Frequent, prolonged contact with used engine oils may cause dermatitis and other skin conditions,
including skin cancer.

 Always wear protective gloves and clean overalls. Never put oily rags into your pockets.

HAIR, CLOTHING & JEWELLERY

 Always ensure that all long hair and loose clothing, ties, scarves, jewellery, etc., are secured or

removed.

 Never wear watches, rings or bracelets whilst using this tool.

CHILDREN AND OTHER PEOPLE

 Always ensure that all others in the area are wearing approved eye, face, respiratory,

hearing and body protection.

KOBE INDUSTRIAL AIR TOOLS

have been specifically designed to help you work SAFELY and

EFFICIENTLY. Your care and good judgement are the best protection against injury, but always ensure that

the appropriate safety equipment is worn. All possible hazards cannot be covered here, but the most
important ones have been highlighted.

Continued on page 3

Max Tool Bore x Order Code

Weight Length

Rating

KBE-280

1.5kg

6.35 x 700mm

100PSI -1000K

Order Code

Description

KBE-280

1/

4

BSP Mini Oiler -1400K

MINI OILER feeds oil directly into the airline ensuring
your air tool is well lubricated at all times preventing
corrosion. The clear body reservoir allows immediate
inspection of the oil level. All brass construction.

RETRACTABLE AIR HOSE
BALANCER

With adjustable
tension return. Retracts when
the air tool is released leaving
the work place clear of
unwanted lengths of air hose.
Ideally suited for in-line
production. With spring
loaded safety clip for
overhead fixing.

WATER SEPARATOR continuously removes
moisture from the air supply helping to prevent
corrosion to the internal components of the air
tool. The spring
valve allows
immediate
draining of
reservoir
without
any down time.

HI-FLEX POLYURETHANE AIR HOSE with brass 360

°

swivel couplings, ideal for use in awkward access
areas. Recoils to a fraction of its working length leaving
the workpiece clear of entanglement hazards.

WHIP HOSE AND ADAPTOR

Used to supply air between the
air tool and supply point. Uses
standard couplings. Prevents
vibration damage to couplings
and the tool user. Quick
release coupling.

EXHAUST HOSE ASSEMBLY deflects
the tool exhaust away from the
immediate work area and helps to
reduce sound levels. Suitable
for Kobe air tools. Thread size

1/

4

” NPT. Overall length 80cm.

HEAVY DUTY NYLON AIR HOSE recoils to a
fraction of its working length when not in use
leaving the workplace clear of entanglement
hazards. Solid brass couplings with 360°swivel
and spring protectors allow use in any direction.

Order Code

Description

KBE-280

1/

4

BSP Water Separator -1900K

Overall Order Code

Thread

Length KBE-280

1/

4

” NPT

650mm

-1360K

Exhaust Suitable for Order Code

Diameter Kobe Air Tool models KBE-298

GES2506L, GDA2206L, FDG090,

20mm

FDG115,

FDG180m & FDG180e.

-5421S

DP2210, DPR1810, DP513, DPR813,

DAR1510, DS4510L, SH120,

25mm

SP1825K, GD2206L, GD22LK,

-5420S

FPD500, FPD375, FCT003 & X-GD16.

PU Outside Normal Order Code

Connector Diameter

Length

Rating KBE-280

1/

4

BSPT

8mm 7.5m 150PSI -1160K

3/

8

BSPT 9.5mm 7.5m 150PSI

-1320K

Nylon Outside Normal Order Code

Connector Diameter

Length

Rating KBE-280

1

/

4

BSPT

6mm 7.5m 250PSI -1140K

3/

8

BSPT 9.5mm 7.5m 150PSI

-1300K

10 3

KOBE

INDUSTRIAL

AIR TOOLS

TROUBLESHOOTING

SAFETY INSTRUCTIONS Continued

 Always keep children away from the work area and where tools are stored.
 Never let people who are unfamiliar with the tool use it.

AIR PRESSURE

Air under pressure can cause severe injury.

 Always check for damaged or loose hoses and fittings. Whipping hoses can cause serious injury.
 Never direct air at yourself or anyone else.

LUBRICANTS

Mineral oils (Hydraulic fluid) used as lubricants are not considered hazardous to health under normal
conditions. First aid measures however should be taken if:

Ingested - Wash out
Contact with eyes - Thoroughly flush eyes with clean water for 5 to 10 minutes and seek medical

advice.
Contact with skin - Wash area with soap and water. Remove effected clothing and wash. If irritation
persists, seek medical advice.
Other - Seek medical advice immediately

 Always wear gloves and goggles when dealing with lubricants.
 Always extinguish using a foam or dry powder fire extinguisher. Never use water.
 Never allow lubricants to contaminate rivers, water ways or drains.

ELECTROCUTION, FIRE OR EXPLOSION

 Always be aware of hidden cables and pipes.
 Never work near flammable materials or in a combustible atmosphere.
 Never allow sparks to fall on cleaning rags.
 Never make contact with electric power sources as this tool is not insulated.

GENERAL OPERATING HAZARDS

 Always ensure that all accessories are rated to the “Free” speed of the tool and intact before fitting or

using.

 Always ensure all users are physically able and competent to handle the size, weight and power of the

tools and have received appropriate training to perform the task.

 Always be aware of the tool rundown time. Control the tool as if it were under power.
 Always ensure the tool is kept in a good working condition. Do not use the tool if any parts are missing

or damaged.

 Always make sure that the labels on the air tool are kept legible, indicating the model

number, serial number, rpm and any warnings. If not, reorder and replace (See page 8).

 Never disable the safety lever throttle.
 Never modify the tool or accessories and only use it for the task for which it has been designed.
 Never force or apply excessive pressure, let the tool do the work for you.

SPECIFIC OPERATING HAZARDS

 Never operate without the noise baffler in place.
 Never use the Belt Sander as a fixed tool.
 Never fit an abrasive to the tool that is not designed to be used with it. This may cause serious injury or

death.

 Never switch the Belt Sander on whilst it is in contact with the workpiece.
 Never touch the workpiece immediately after sanding, as it will be very hot.

WORKPLACE HAZARDS

 Always comply with Health & Safety regulations.
 Always be aware of excess hose around the work place. Slip/Trip/Fall is a major cause of serious injury

or death.

 Always maintain a balanced body position and secure footing.
 Always use a vice or clamping device to hold the work piece firmly in place.
 Never carry the tool with your fingers on the throttle lever.

AIR SUPPLY AND CONNECTION HAZARDS

 Always shut off air supply, drain hose of air pressure and disconnect tools from air supply when not in

use, before changing accessories or when making repairs.

 Always install lock pins when universal twist couplings are used.
 Never use quick disconnect couplings at tool. See instructions for suggested air supply.
 Never exceed the maximum air pressure of 6.2bar (90psi).
 Never carry the tool by the air hose.

KOBE

INDUSTRIAL

AIR TOOLS

THE ENVIRONMENT

Always dispose of unwanted tools, accessories and packaging materials in an
environmentally friendly manner.

Never allow lubricants to contaminate rivers, water ways or drains.

KOBE

INDUSTRIAL

AIR TOOLS

ACCESSORIES

KOBE

INDUSTRIAL

AIR TOOLS

SERVICE & REPAIR

File belts 457mm (18”) long. Pack of 10.

Width Grade

Order Code

YRK-204

*13mm P300 -2770K
*20mm P80 -2840K

*6mm P150 -3200K
*10mm P120 -3280K
*10mm P150 -3300K
*13mm P80 -3340K
*13mm P120 -3380K
*20mm P60 -3420K
*20mm P80 -3440K

25mm† P60 -3520K

25mm† P80 -3540K

Replacement contact arms.

Width

Order Code

KBE-298

*6mm -4010A
*10mm -4011A
*10mm offset -4012A
*13mm -4013A
*20mm -4014A

Additional contact arm.

Width

Order Code

KBE-280

25mm -5650K

Replacement platen pads.
Sold as pairs.

Width

To suit

Order Code

belt width KBE-298

8mm 6mm -5265T
13mm 10mm -5248A
18mm 13mm -5244X
20mm 20mm -5242V
25mm 25mm -9660M

Servicing should be carried out at
intervals of 1,000 hours use or
every 12 months, whichever is
sooner.

A comprehensive repair and
service facility is available through
your local Kobe agent for all your
electric and pneumatic tools.

Surface preparation belt

Aluminium oxide

Those items marked with an asterisk (*) are already
supplied with your Kobe Mini Belt Sander Kit model
MBS025-Xk.

Other factors outside the tool may cause loss of power or erratic action. Reduced compressor output,
excessive drain on the airline, moisture or restrictions in air pipes or the use of hose connections of
improper size or poor conditions may reduce air supply. If outside conditions are in order and the tool still
runs erratically, disconnect the tool from the air hose and take it to your local Kobe agent.

† Requires the additional 25mm contact
arm shown above to be purchased
seperately.

4 9

MODEL NUMBER ..........................MBS025-X

BELT SIZE......457 (18”) x 6, 10, 13 & 20mm

FREE SPEED................................18,000rpm

AIR INLET THREAD ...........................

1/

4

” NPT

MINIMUM AIR HOSE SIZE (ID) ....10mm (

3/

8

”)

AIR PRESSURE.......................6.2bar (90psi)

MOTOR POWER ..................................0.6hp

AIR CONSUMPTION1...........113Ltr/m (4cfm)

SOUND POWER LEVEL2......................92dBA

SOUND PRESSURE/NOISE LEVEL2......84dBA

VIBRATION LEVEL3..........................0.8m/s

2

OVERALL LENGTH ............................390mm

NET WEIGHT.....................................1.36kg

1

Air consumption without load in 1 minute.

2

Per Pneurop Standard EN ISO 15744:2002.

3

Per EN 28662-1 and EN 28662-8.

KOBE

INDUSTRIAL

AIR TOOLS

SPARE PARTS BREAKDOWN

Continued

KOBE

INDUSTRIAL

AIR TOOLS

SPECIFICATIONS

KOBE

INDUSTRIAL

AIR TOOLS

SUGGESTED AIR SUPPLY

KOBE

INDUSTRIAL

AIR TOOLS

UNPACKING & CASE CONTENTS

Before connecting, ensure the dust cap is removed (See page 6 for further details).
Connect tools to the air line using pipe, hose and fitting sizes listed in the specifications.

Supply tools with 6.2bar (90psi) of clean, dry air. A higher pressure and unclean air will shorten the tool life
because of faster wear and may create a hazardous condition.

Requirements for Quick Acting Couplings connected to Air Tools:

A whip hose of minimum length 500mm between the tool and the coupling is required in order to comply
with Health and Safety Executive Guide HS(G) 39, BS4575:2, ISO 4414 and ISO 6150. This will also
reduce the strain applied by the weight of the air hose on the end of the air tool.

>500mm

WHIP HOSE

WHIP HOSE

ADAPTOR

TAILPIECE
ADAPTOR

OILER

TAILPIECE

TAILPIECE

STOP VALVE

PIPES AND
FITTINGS

REGULATOR

COUPLING

OIL DAILY HERE

COUPLING

FILTER

MAIN HOSE

DRAIN DAILY

AIR SUPPLY





It is recommended that the packaging materials (plastic bags, polystyrene, cable ties etc.) are saved for future
transportation of the tool in the event of it requiring service or repair. If you decide not to keep them, they must
be disposed of in an appropriate refuse collection container. These materials must not be left within the reach
of children as they are potential sources of danger.

Make sure the tool is in perfect condition and that there are no visible damaged parts. If in doubt, do not use
the tool and contact your local Kobe agent from whom it was purchased.

I x Mini Belt Sander
MBS025-X with
20mm contact arm

I x 4mm
hexagon key
L-wrench

I x 6mm contact arm

I x 10mm contact arm

I x 13mm contact arm

I x 10mm offset contact arm

1 . . .KBE-298-5200A........Housing

2 . . .KBE-298-5201B .......Screw (M4x25L)

3 . . .KBE-298-5202C .......Air inlet

4 . . .KBE-298-5203D .......Throttle lever

5 . . .KBE-298-5204E........Valve stem

6 . . .KBE-298-1184S .......Valve

7 . . .KBE-298-0016S .......“O” ring (3.9x1.9)

8 . . .KBE-298-5207H .......Spring

9 . . .KBE-298-1193S .......“O” ring (14.5x1.5)

10 . .KBE-298-1196S .......Spacer

11 . .KBE-298-1199S .......Retaining ring (RTW-18)

12 . .KBE-298-1373S .......Spacer

13 . .KBE-298-5143W.......Screw (M5x16L)

14 . .KBE-298-1376S .......Rear end plate

15 . .KBE-298-5214Q .......Rotor

16 . .KBE-298-1382S .......Rotor blade (4)

17 . .KBE-298-5216S .......Screw

18 . .KBE-298-1388S .......Cylinder

19 . .KBE-298-1391S .......Front end plate

20 . .CES-298-6001B .......Ball bearing (6000zz)

21 . .KBE-298-1394S .......Cap

22 . .KBE-298-5221Y........Drive wheel

23 . .KBE-298-5222Z........Nut

25 . .KBE-298-5224A........Hex nut

26 . .KBE-298-5225B .......Grip

27 . .KBE-298-5226C .......Guide post

28 . .KBE-298-5227D .......Support rod

29 . .KBE-298-5228E........Screw (M4x16L)

30 . .KBE-298-5229F........Spring

31 . .KBE-298-5230G .......Tension arm

32 . .KBE-298-5231H .......Handle

33 . .CES-298-0609B .......Ball bearing (608zz)

34 . .KBE-298-5233K .......Screw thread inserts

. . . . ...............................(M5x0.8x1D)

35 . .KBE-298-1112S .......Muffler

36 . .KBE-298-5235M.......Spring

37 . .KBE-298-5236N .......Guard

38 . .KBE-298-5237P........Ball bearing (2) (684zz)

39 . .KBE-298-5238Q .......Knob

40 . .KBE-298-5239R .......Safety bar

41 . .KBE-298-5240S .......Spring

42 . .KBE-298-3634S .......Spring pin (2x18L)

43 . .KBE-298-5242V........20mm Platen pads (2)

44 . .KBE-298-5243W.......Plug

45 . .KBE-298-5244X........18mm Platen pads (2)

46 . .KBE-298-5245Y........Dust cover

47 . .KBE-298-5246Z........Screw thread inserts

. . . . ...............................(#8-32UNCx1D)

49 . .KBE-298-5248A........13mm Platen pads

50 . .KBE-298-5249B .......20mm Contact arm

51 . .KBE-298-5250C .......13mm Contact arm

52 . .KBE-298-5251D .......10mm Contact arm

53 . .KBE-298-5252E........10mm Contact arm

54 . .KBE-298-5253F........6mm Contact arm

55 . .KBE-298-5254G .......Idle pulley

56 . .KBE-298-5255H .......Idle pulley

57 . .KBE-298-5256J ........Idle pulley

58 . .KBE-298-5259K .......Idle pulley

59 . .KBE-298-5258L........Idle pulley

60 . .KBE-298-1973S .......Pin (4x19.8L)

61 . .KBE-298-5727D .......Pin (3x17.8L)

62 . .KBE-298-5261P........Pin (2) (3x12.8L)

63 . .KBE-298-5262Q .......Pin (3x7.8L)

64 . .KBE-298-5263R .......Guard body

65 . .KBE-298-5264S .......Ball bearing (7) (623zz)

66 . .KBE-298-5265T........8mm Platen pads (2)

67 . .KBE-298-5266V........Screw thread inserts

. . . . ...............................(5) (#8-32UNCx2D)

68 . .KEN-601-1400K .......Hexagon key L- wrench

. . . . ...............................(4mm)

69 . .KBE-298-5268X........“O” ring (7.5x1.5)

70 . .KBE-298-5726C .......Screw

71 . .KBE-298-5724A........Pin (2x13.8)

72 . .KBE-298-5272A........Screw (2) (M4x8L)

73 . .KBE-298-5273B .......Spring washer (2) (M4)

74 . .KBE-298-5274C .......Nut (M4)

75 . .KBE-298-5275D .......Lever support

76 . .KBE-298-5276E........“O” ring (26.7x1.78)

77 . .KBE-298-5277F........Specification label

78 . .KBE-298-9900A........Warning label 40x20mm

. . . .KBE-298-9460S .......Blow moulded case

. . . .KBE-280-5650K .......Optional 25mm contact

. . . . ...............................arm (Not included)

No. Order Code Description No. Order Code Description

8 5

KOBE

INDUSTRIAL

AIR TOOLS

SPARE PARTS BREAKDOWN

KOBE

INDUSTRIAL

AIR TOOLS

LUBRICATION

MBS025-Xk

Version: June 2006

9

13

36

50

51

57

55

56

72

72

74

27

73

2

23

65

65

67

75

20

67

67

5

10

11

34

22

73

6

29

64

46

44

47

62

8

7

71

69

70

26

40

42

4

1

19

12

16

18

35

3

32

68

17

37

28

30

43

45

49

38

65

60

62

65

62

41

76

15

14

33

21

25

77

78

31

39

43

45

65

58

66

59

65

63

52

53

67

67

49

54

66

38

65

Idle pulley

Tensioning arm

Platen pads

Contact arm

Tracking adjustment

Rotation direction

Drive wheel cover

Removable side
handle

Arm angle
adjustment screw

Noise baffler/exhaust

Safety bar

Rotating air
inlet

Air tools require lubrication throughout the life of the tool otherwise moisture in the compressed air will rust the
air motor. Correct lubrication is vital for the maximum performance of the air tool and an airline lubricator
should be fitted into the system down stream of the filter. Failure to lubricate the tool at the air inlet will void
your warranty.

Either use an air line lubricator with air tool oil adjusted to two drops per minute, or if an air line lubricator
cannot be used, add a teaspoon of air motor oil to the inlet or into the hose at the nearest connection to the air
supply once a day and then run the tool (See fig. 1). ISO Grade VG22 oil is recommended. A rust inhibitive oil is
acceptable for air tools.

Any excess oil in the motor is expelled immediately from the exhaust port. Always direct the exhaust port away
from people or objects.

If you start to have difficulty moving
the contact arm when replacing the
abrasive belt, lubricate the
tensioning arm and guide post (See
fig. 2) with a small amount of oil.
The components are accessed by
sliding the dust cover away from the
main body.

Do not lubricate the tool with
flammable or volatile liquids such as paraffin (kerosene), diesel or jet fuel.

Fig. 2Fig. 1

KOBE

INDUSTRIAL

AIR TOOLS

COMPONENTS

Dust cover

6 7

KOBE

INDUSTRIAL

AIR TOOLS

OPERATION

KOBE

INDUSTRIAL

AIR TOOLS

OPERATION Continued

KOBE

INDUSTRIAL

AIR TOOLS

MAINTENANCE

Clean the Belt Sander after use and change the sanding belt when worn or damaged.

A competent person must disassemble and inspect higher wear parts periodically if the tool is used every
day or if there is a noticeable drop in the tool performance. Any damaged or worn parts must be replaced.
Your 12 month warranty could become void if the tool is unnecessarily dismantled and damage is caused.
If you are unsure about dismantling the tool, please return it to your local Kobe agent.

Replace as necessary all "O" rings, bearings and rotor blades (See Spare Parts Breakdown). It is
recommended that adequate stocks of standard service parts are held for servicing requirements.

The use of other than genuine Kobe replacement parts may result in safety hazards, decreased tool
performance, increased maintenance and voiding of warranty.

Mineral spirits are recommended when cleaning the tool and its parts. Do not clean with any solvents or
oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons. Do not use chemicals
that have a low flash point.

For spare parts or servicing please contact your local Kobe agent. Remember to quote tool model number
and spare part number when ordering spares.

When disposing of components, lubricants, etc. ensure that relevant environmental procedures are carried
out.

TO CHANGE THE ABRASIVE
BELT

1. Disconnect the Mini Belt
Sander from the air supply.

2. Remove the drive wheel cover
(See fig. 3).

3. Pull back on the tension arm
assembly (See fig. 4).

4. Make sure the arrow on the
abrasive belt is facing in the
same direction as the direction
the drive wheel turns, as
indicated by the arrow on the
outer casing (See fig. 5).

5. Place the abrasive belt around
the drive wheel first and then
onto the idle pulley.

6. Release the tension slightly
and make sure the abrasive
belt is positioned centrally on
both the drive wheel and the
idle pulley (See fig. 6).

7. Release the tension arm fully.

8. Replace the drive wheel cover

and only finger-tighten the
thumb screw.

TO CHANGE THE CONTACT
ARM

1. Disconnect the Mini Belt
Sander from the air supply.

2. Remove the abrasive belt as
described above.

3. Fully undo the knob on the tension arm (See fig. 7) to remove the
contact arm.

4. To attach a new contact arm, present it up to the tension arm at a
slight angle with the lip on the tension arm facing towards the
tension arm (See fig. 8).

ADJUSTING THE ANGLE OF THE ARM

1. Disconnect the Mini Belt Sander from the air supply.

2. Loosen but do not remove the screw between the main body and

sanding arm (See fig. 9) using the Hex key which is provided.

3. Rotate the sanding arm to the desired angle.

4. Tighten the screw making sure that the sanding arm is flush

against the main body.

OPERATION

1. Carry out daily inspection and lubrication of the tool.

2. Remove the plastic dust cap using a pair of pliers (See fig. 10).

3. Connect the Mini Belt Sander to the the air supply using a whip

hose.

4. Hold the Mini Belt Sander firmly with both hands. The Mini Belt

Sander should not be in contact with the workpiece when

Fig. 8

Fig. 6

Fig. 5

Fig. 4

Fig. 9

you turn the tool on or off.

5. Use your thumb to move the

safety bar backwards before
squeezing the throttle lever
(See fig. 11). The amount the
throttle lever is pressed
down, will determine the
speed of the tool.

6. Adjust the power regulator
on the underneath of the
Mini Belt Sander by turning
it in either direction
(See fig. 12).

7. Always work off the return
side (underneath) of the
abrasive belt in the area
shown in figure 13. This will
ensure constant
tracking and reduce down
time of the tool.

ADJUSTING THE TRACKING

1. With the tool running, rotate the thumb wheel on the contact arm slowly up or down (See fig. 14) until

the sanding belt rides evenly over the contact arm. The contact arm can move 5° in either direction.

Be careful not to unscrew the thumb wheel completely.

Continued on page 7

Fig. 7

Fig. 3

Fig. 10

Lip

Fig. 13

Fig. 12

Fig. 14

Fig. 11