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I(O
Stationary
Air Compressor
Manual
For Kobalt Models
K7060V
K7060HFV K7580V2
For questions concerning this air compressor,
please call: 1-866-242-4298.
Rev. 0305 Printed In USA
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Safety Guidelines - Definitions
Before Using the Air Compressor
When Installing or Moving the Compressor
Before Each Use
Follow Safety Precautions for Electrical Connection
Plan Ahead to Protect Your Eyes, Hands, Face & Ears
When Operating
Spraying Precautions
Perform These Maintenance Operations
5
6
7-8
9-13
14
Warning Labels
Glossary
Wiring
Starting the Compressor
Troubleshooting
Parts
Warranty Statement
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Safety is a combination of common sense, staying alert and knowing how your compressor works.
Read this manual to understand this compressor.
means if safety information is not followed someone will be seriously injured or killed
A
means if safety information is not followed someone could be seriously injured or killed
means if safety information is not followed someone may be seriously injured or killed
Save these instructions
Improper operation or maintenance of this product could result in serious injury and property
damage. Read and understand all warnings and operation instructions before using this compressor.
Before using the air compressor
Things you should know
Air compressors are utilized in a variety of air
system applications. Because air compressors
and other components (hoses, connectors, air
tools, spray guns, etc.) make up a high pressure
pumping system, the following safety pre-
cautions should be observed at all times.
Only persons familiar with these rules of
safe operation should use the air
compressor.
1. Read the instruction manual carefully before
attempting to assemble, disassemble or
operate your system. Be thoroughly familiar
with the controls and the proper use of the
equipment.
2. Review and understand all safety instructions
and operating procedures in this manual.
3. Review the maintenance methods for this
compressor (See "Maintaining Your
Compressor" section).
Inspect your work area
1. Keep work areaclean.
2. Cluttered areas and benches invite accidents.
Floors must not be slippery from wax or dust.
Inspect your compressor
1. To reduce the risk of injury from accidental
starting, turn switch off and disconnect the
power before checking it.
2. If any part is missing, bent or broken in any
way, or any electrical part does not work prop-
edy, keep the compressor off and disconnected.
3. Check hoses for weak or worn condition
before each use, making certain all connections
are secure. Do Not use ifdefect is found.
A
Do not operate compressor if damaged during
shipping, handling or use. Damage may result
in bursting and cause injury or property damage.
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This compressor is Not designed for and should
not be used in breathing air applications.
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When installing or moving the compressor 1
This compressor is extremely top heavy. The
compressor must be bolted to the floor with
vibration pads before operating to prevent
equipment damage, injury or death. Do Not
tighten bolts completely as this may
cause stress to the tank welds.
To reduce the risk of a dangerous
environment
1. Keep work area well lit.
2. Operate compressor in a well-ventilated
area free from flammable liquids and vapors.
3. Operate compressor in a ventilated area so
that compressor may be propedy cooled and
the surrounding air temperature will not be
more than 100°F.
4. Never use a compressor in a wet
environment.
6. A minimum clearance of 18 inches between
the compressor and a wall is required
because objects could obstruct airflow.
7. The compressor should be located where it can
be directly wired to a circuit breaker. The
compressor should be wired by a qualified
electdcian.
8. Never store flammable liquids or gases in
the vicinity of an operating compressor.
g.
Do Not locate the compressor air inlet near
steam, paint spray, sandblasting areas or
any other source of contamination. The
debris could damage the motor and pump.
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Never use plastic (PVC) pipe for compressed
air. Serious injuryor death could result.
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5. Protect matedal lines and air lines from
damage or puncture. Keep hose and
wires away from sharp objects, chemical
spills, oil, solvents and wet floors.
ik
Do Not secure compressor with toggle bolts
intodrywall. Drywall sheeting or plaster will not
support the weight of the compressor.
Note:
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Tank Outlet Size: I/2"NPT for Models K7060V and K7060HFV
314" NPT for Model K7580V2
Before each use
Inspect your work area
1. Keep work area clean. Cluttered areas and
benches invite accidents.
2. The floor must not be slippery from wax or
dust
Never use the shipping skid for mounting the
compressor.
This compressor is not intended for outdoor
installation.
Never install a shut off valve between the compres-
sor pump and tank. Personal injuryand/or
equipment damage could occur.
Inspect your compressor
1. To reduce the risk of injuryfrom accidental
starting, turn the switch off and disconnect
power.
2. If any part is missing, bent or broken in any
way, or any electdcal part does not work
properly, keep the compressor off and dis-
connect power. Do Not use if defect isfound.
3. Check hoses for weak or worn condition
before each use, making certain all connect-
ions are secure. Do Not use ifa defect is
found.
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I Follow the safety precautions for electrical connections
1. Follow all local electrical and safety codes,
as well as the National Electric Code (NEC)
and the Occupational Safety and Health
Act (OSHA).
2. Wiring and fuses should follow electrical
codes, current capacity and be properly
grounded.
Plan ahead to protect your eyes, hands, face and ears
Dress for safety
1. Wear safety glasses (meeting ANSI Z87.1 or
in Canada CSA Z94.3-99) and use hearing
protection when operating the unit. Everyday
glasses are not safety glasses.
2. Wear shoes to prevent shock hazards.
3. 13eback long hair.
Pay attention to your hands
Keep fingers away from running compressor.
Fast moving and hot parts may cause injury
and/or bums.
3. Protect wires from contact with sharp objects.
All electrical connections should be made by
a qualified electrician.
Be careful when touching the exterior of comp-
ressor, pump, motor and air lines; they may
become hot enough to cause injury.
Never operate the compressor without a
beltguard. The compressor can start auto-
matically without warning. Personal injury or
property damage could occur from contact
with moving parts.
The compressor may be hot even if the unit is
stopped.
When operating 1
1. Do not exceed the pressure rating of any
component of the system.
2. Release pressure within the system slowly
to prevent flying dust and debris.
3. If the equipment starts to abnormally vibrate,
STOP the compressor immediately and
check for the cause.
Use of a mask or respirator per chemical
manufacturers' instructions may be neces-
sary if there is a chance of inhaling toxic fumes.
Read mask and respirator instructions care-
fully. Consult a safety expert if you are not
sure about the use of certain masks or
respirators.
Never change the safety valve or pressure
switch settings. Keep safety valve free from
paint and other accumulations. See compressor
specification decal for maximum operating
pressure. Do not operate with the pressure
switch set higher than the maximum operating
pressure.
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