Kobalt SGY-APS41 User Manual
ITEM #0232741
KOBALT® and the K Design® are registered
trademarks of LF, LLC. All Rights Reserved.
ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST,
Monday - Friday.
AB14858B
AIRLESS PAINT
SPRAYER
MODEL #SGY-APS41
Français p. 34
Español p. 69
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TABLE OF CONTENTS
......................................................................................................... 2
Package Contents............................................................................................................... 3
Safety Information ............................................................................................................... 4
Preparation.........................................................................................................................10
Understanding Airless Paint Sprayer Components ...........................................................11
21 .........................................................................................................snoitcurtsnI ylbmessA
Operating Instructions ........................................................................................................
Spraying Techniques......................................................................................................... 23
Care and Maintenance......................................................................................................25
Troubleshooting................................................................................................................. 29
Warranty............................................................................................................................ 31
Exploded View .................................................................................................................32
PRODUCT SPECIFICATIONS
COMPONENTS SPECIFICATIONS
Motor Size 5/8 HP
Max Pressure 3,000 PSI
Voltage 120 V, 60 Hz
ETL
Power Cord Length 28 in. (0.73 m)
Nozzle Size Included 517 and 513
Sprayer Width 250 – 310 mm
Flow Rate 0.28 GPM (1.06 L/Min)
Maximum Hose Pressure 3,300 PSI (22.8 Mpa)
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PACKAGE CONTENTS
B
F
G
A
H
N
C
S
D
E
R
K
J
L
M
I
P
O
PART DESCRIPTION QUANTITY
A Airless Paint Sprayer 1
B Suction Tube 1
C Prime Tube 1
D Spray Gun Housing 1
E Internal Gun Filter 1
F Pressure Control Knob 1
G Fluid Outlet 1
H Prime Spray Valve Switch 1
I Inlet Screen 1
J Spray Guard 1
K High Pressure Fluid Hose 1
L Spray Tip 2
M Single Seal Tip 1
N Pressure Release Button 1
O Wrench 1
P Inlet Screen Holder 1
Plastic Bristle Cleaning Brush
Q
1
R Hex Key 1
S Safety Lock 1
Q
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3
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Please read and understand this entire manual before attempting to assemble, operate or maintain this
product. If you have any questions, please call our Customer Service Department at 1-888-3KOBALT,
8:00 a.m. – 8:00 p.m. EST, Monday – Friday.
SAFETY INFORMATION
WARNING
Improper operation or maintenance of this tool could result in serious injury and property damage.
Read and understand all warnings and operation instructions before using this tool. When using any
tool, basic safety precautions should always be followed to reduce the risk of personal injury. Use each
tool for its intended function only. Do not use this product in unsafe work conditions. It is always
recommended to keep a fire extinguisher and first aid kit near work areas.
FAILURE TO OBSERVE AND FOLLOW SAFETY INSTRUCTIONS COULD RESULT IN INJURY OR
DEATH.
WARNING
Some dust created by paint spraying, power sanding, sawing, grinding, drilling and other related
activities is known to the state of California to cause cancer, birth defects and other reproductive harm.
A listing of chemicals can be obtained from www.oehha.ca.gov under Proposition 65.
Some examples of these chemicals are:
Lead from lead based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals work in a well-ventilated area and wear appropriate/approved safety
equipment such as respirators or dust masks which are specially designed to filter microscopic particles.
Wash hands after handling.
WARNING PAINT SPRAYER HAZARDS
WHAT COULD HAPPEN HOW TO PREVENT IT
Eyes and face can come into direct contact with
sprayed materials, causing serious injury.
Never aim or spray at yourself or anyone else.
Always wear ANSI approved Z87.1 safety glasses
with side shields, appropriate face mask/respirator
and protective clothing when spraying.
Always spray in a well-ventilated area to prevent
health and fire hazards.
If eyes or face come into direct contact with
sprayed materials, contact your local doctor or
emergency room for immediate help.
SAVE THESE INSTRUCTIONS – To reduce the risks of fire or explosion, electrical shock, and personal
injury, read and understand all instructions included in this manual. Be familiar with the controls and
proper usage of the equipment.
Do not spray acids, corrosive materials, toxic
chemicals, fertilizers or pesticides.
Always read the label or Safety Data
Sheet (SDS) for the materials and/or chemicals
before spraying to ensure they are safe to use.
Spraying improper materials or materials not
intended for spray application could result in
serious injury or death.
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SAFETY INFORMATION
WARNING
PAINT SPRAYER HAZARDS
WHAT COULD HAPPEN HOW TO PREVENT IT
Certain materials that can be used with sprayers
may cause skin irritation if they come in direct
contact with skin.
Always use a face mask/respirator and protective
clothing when spraying.
Always read the label or Safety Data
Sheet (SDS) for the materials and/or chemicals
before spraying to determine if they pose a risk of
cause skin irritation.
Never operate sprayer in the vicinity of open flame
or near ignition sources (pilot lights, cigarettes,
portable electric lamps, etc).
Never operate tools near flammable substances
such as gasoline, naphtha, cleaning solvents, etc.
Work in a clean, well-ventilated area free of
combustible materials.
Ground all equipment in the work area.
This tool is capable of spraying flammable
materials which can result in fire or explosion.
WARNING
RISK OF EYE OR HEAD INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
Tool attachments can become loose or break and
fly apart, becoming projectiles or propelling other
objects at the operator or bystanders in the work
area.
Make sure all attachments are properly assembled
and securely fastened before use.
Always use the tool at a safe distance from others
in the work area. Maintain awareness of work area
safety at all times.
WARNING
RISK OF LOSS OF HEARING
WHAT COULD HAPPEN HOW TO PREVENT IT
Exposure to noise produced by this tool can lead
to permanent hearing loss.
Always wear ANSI S3.19 hearing protection.
WARNING
RISK OF FIRE OR EXPLOSION
WHAT COULD HAPPEN HOW TO PREVENT IT
This tool is capable of generating sparks which
can result in ignition of flammable materials.
Work in a clean, well-ventilated area free of
combustible materials.
Never operate tools near flammable substances
such as gasoline, naphtha, cleaning solvents, etc.
This tool is not recommended for use in explosive
atmospheres or underwater.
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SAFETY INFORMATION
WARNING
RISK OF FIRE OR EXPLOSION
WHAT COULD HAPPEN HOW TO PREVENT IT
This tool is capable of generating
sparks which can result in ignition
of flammable materials.
Wiping or cleaning rags and other flammable waste materials that
may have been used on the tool must be placed in a tightly closed
metal container, and disposed of in a proper manner.
Do not spray flammable or combustible materials near an open
flame or sources of ignition such as cigarettes, motors, and
electrical equipment.
Do not spray or clean with flammable liquids. For use with
water-based liquids only.
Do not spray or clean with liquids having a flash point less than
38°C (100°F).
Paint or solvent flowing through the equipment is able to result in
static electricity. Static electricity creates a risk of fire or explosion
in the presence of paint or solvent fumes. All parts of the spray
system, including the pump, hose assembly, spray gun, and
objects in and around the spray area shall be properly grounded
to protect against static discharge and sparks. Use only
conductive or grounded high-pressure airless paint sprayer hoses
specified by the manufacturer.
Verify that all containers and collection systems are grounded to
prevent static discharge.
Connect to a grounded outlet and use grounded extension cords.
Do not use a 3 to 2 adapter.
Do not use a paint or a solvent containing halogenated
hydrocarbons. See operating instructions for examples of these
types of materials.
Keep spray area well ventilated. Keep a good supply of fresh air
moving through the area. Keep pump assembly in a well ventilated
area. Do not spray pump assembly.
Do not smoke in the spray area.
Do not operate light switches, engines, or similar spark producing
products in the spray area.
Keep area clean and free of paint or solvent containers, rags, and
other flammable materials.
Know the contents of the paints and solvents being sprayed. Read
all Safety Data Sheet (SDS) and container labels provided with
the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
Fire extinguisher equipment shall be present and working.
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SAFETY INFORMATION
WARNING
RISK OF ENTANGLEMENT
WHAT COULD HAPPEN HOW TO PREVENT IT
Tools and hoses can become entangled in hair,
clothing, jewelry and other loose objects, resulting
in severe injury.
Remove any jewelry or loose objects which may
become entangled with the tool.
Always keep hands and body parts away from
discharge.
Always wear properly fitted clothing and other
properly fitted safety equipment when using tools.
WARNING
RISK OF CUT OR BURNS
WHAT COULD HAPPEN HOW TO PREVENT IT
Sprayers are capable of causing serious injury if
operated in an improper way, or used in a manner
which is not intended for the tool.
Keep the working part of the tool away from hands
and body. Never aim or spray at yourself or anyone
else.
WARNING
RISK OF ELECTRIC SHOCK
WHAT COULD HAPPEN HOW TO PREVENT IT
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
All wiring, electrical connections, and system
grounding must comply with the National Electrical
Code (NEC) and with any local codes and ordinances.
A qualified electrician should be consulted if there is
any doubt as to whether an outlet box is properly
grounded.
Do not expose to rain; store indoors.
A ground fault interrupter (GFI) protected circuit is
recommended for all outdoor electrical devices.
Keep motor operating area as dry as possible.
Always disconnect the power before servicing.
WARNING
RISK OF PERSONAL INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
An unattended tool could be activated by
unauthorized/untrained persons, leading to their
injury or injury to others.
This tool can propel liquids, loose/broken
accessories or other objects throughout the work
area.
Keep tool out of reach of children and NEVER allow
children to handle equipment or tool.
Maintain awareness of work area safety at all times.
Always be aware of other people around the work
area to ensure safety.
Use only parts, fasteners and accessories
recommended by the manufacturer.
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SAFETY INFORMATION
WARNING
RISK OF PERSONAL INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
This tool can propel liquids, loose/broken
accessories or other objects throughout the work
area.
High pressure spray is able to inject paint and
other toxins into the body, which can cause serious
injury and/or death.
Do not attempt to stop leaks with any body parts. If
machine is leaking, turn off and unplug, and set to
the prime position.
Keep work area clean, free of clutter and well lit. Do
not allow children to operate any tool, and keep
children away from work areas.
If spray is injected in body, seek immediate medical
attention.
ALWAYS use nozzle tip guard when spraying with
spray gun.
ALWAYS engage trigger lock when not spraying, or
before moving item to prevent accidental spraying.
Do not aim the gun at or spray any person or animal.
Keep hands and other body parts away from the
discharge. For example, do not try to stop leaks with
any part of the body.
Always use the nozzle tip guard. Do not spray
without nozzle tip guard in place.
Only use a nozzle tip specified by the manufacturer.
Use caution when cleaning and changing nozzle tips.
In the case where the nozzle tip clogs while spraying,
follow the manufacturer’s instructions for turning off
the unitand relieving the pressure before removing
the nozzle tip to clean.
Do not leave the unit energized or under pressure
while unattended. When the unit is not in use, turn
off the unit and relieve the pressure in accordance
with the manufacturer’s instructions.
High-pressure spray is able to inject toxins into the
body and cause serious bodily injury. In the event
that injection occurs, seek medical attention
immediately.
Check hoses and parts for signs of damage.
Replace any damaged hoses or parts.
This system is capable of producing 3,000 PSI. Only
use replacement parts or accessories that are
specified by the manufacturer and that are rated a
minimum of 3,000 PSI.
Always engage the trigger lock when not spraying.
Verify the trigger lock is functioning properly.
Verify that all connections are secure before
operating the unit.
Know how to stop the unit and bleed pressure
quickly. Be thoroughly familiar with the controls.
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SAFETY INFORMATION
WARNING
RISK OF PERSONAL INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
Wrenches and adjusting keys that are left attached
to the tool may fly off and increase the risk of
personal injury.
This tool can become activated by accident while
being handled, during accessory changes, tool
changes, maintenance or repair.
Extension cords and hoses may present tripping
hazards.
Always remove and secure adjusting keys and
wrenches before operating the tool.
Disconnect the tool from the power supply during
accessory changes, tool changes, maintenance or
repair.
Never carry the tool by the hose or power cord.
Always carry the tool by the handle.
Avoid unintentional operation. Never carry the tool
with the trigger depressed or engaged. Do not lock,
tape or wire the trigger for continuous operation.
Only an authorized service representative should do
repair servicing.
Be aware of excess hose, electrical power sources
and other obstacles or hazards in the work area.
Loss of control of the tool can lead to operator
injury or injury to others in the work area.
There is a risk of bursting if the tool is damaged.
Poor quality, improper or damaged attachments
can detach or fly apart during operation, sending
projectiles through the work area and causing
serious injury.
Never operate tools while using drugs or alcohol.
Do not overreach or stretch to operate the tool.
Keep proper footing at all times when handling tools.
Slipping, tripping and/or falling are major causes of
serious injury and or death.
Keep tool handles dry, clean and free from oil/grease.
Stay alert. Watch what you are doing. Use common
sense. Do not operate tools when you are tired.
Operators must be able to easily handle the entire
weight of the tool in operation, to maintain full control
of the tool 100% of the time.
Check for misalignment or binding of parts, broken
parts and other conditions that affect safe tool
operation.
Always use paint sprayer on a level, stable surface.
Never use a tool which has been dropped, damaged
or appears to malfunction. Never use tools which are
leaking or have missing parts. Remove damaged or
malfunctioning tools from the workplace immediately.
Do not use pressure exceeding the recommended
operating pressure of the lowest rated system
component (hoses, fittings, etc.)
Do not modify tools or attachments.
Always follow assembly, operation, maintenance and
repair instructions.
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SAFETY INFORMATION
WARNING
RISK OF PERSONAL INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
Improperly maintained tools and accessories can
cause serious injury.
Maintain the tool and accessories with care. Do not
abuse hoses or connectors.
Keep hoses away from heat, oil and sharp edges.
Always check hoses for weak or worn connections
before each use and make certain that all connections
are secure.
Do not kink or over-bend the hose.
Do not use the hose as a strength member to pull or
lift the equipment.
Using an accessory not intended for a specific tool
increases the risk of injury to the operator and
everyone else in the work area.
Repetitive motions, awkward positions and exposure
to vibration can be harmful to hands and arms.
Always use accessories and attachments designed for
the tool and the work at hand. Do not improvise or
modify tools or accessories.
Discontinue use of tool if discomfort, tingling feeling or
pain occurs. Consult a physician before resuming use
if any of these symptoms occur.
WARNING
INHALATION HAZARD
WHAT COULD HAPPEN HOW TO PREVENT IT
Paint spraying tools generate paint vapors which
can be harmful to the lungs and respiratory
system.
Some materials give off vapors which could cause
serious injury with prolonged exposure.
Always wear a properly fitting facemask or respirator
rated for the application when using such tools.
Always work in a clean, dry, well-ventilated area. Be
aware of chemicals in the work area and read all
Safety Data Sheets (SDS) for the materials and/or
chemicals that may be present.
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list. If any components which are listed are missing, please contact 1-888-356-2258 for a
missing parts request. DO NOT use the item if parts are missing.
Estimated Assembly Time: 25-30 minutes
Tools Recommended for Operation (not included): 5 gallon utility bucket, paint strainer, latex gloves,
dust mask, ANSI approved safety glasses or goggles, paint drop cloth
Tools Recommended for Cleaning (not included): Three to four 5 gallon buckets, soft (non-wire) bristle
brush, cleaning rags, clean water, paint drop cloth, plastic bag, rubber band, respirator or dust mask,
during long-term storage periods)
respirator or
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