Kobalt SGY-AIR84TZ User Manual

®®

ATTACH YOUR RECEIPT HERE

Serial Number

Questions, problems, missing parts? Before returning to your retailer, call our

customer service department at 1-888-3KOBALT, 8 a.m. - 8 p.m., EST, Monday - Friday.

AB13431

Purchase Date

ITEM #0267315

AIR HOPPER GUN

MODEL SGY-AIR84TZ

Français p.15

Español p. 29

TABLE OF CONTENTS

Safety Information ............................................................................................... 3

Product Specifications .......................... .............................................................. 5

Package Contents ............................................................................................... 6

Assembly Instructions .......................................................................................... 7

Operating Instructions .......................................................................................... 8

General Notes ....................................................................................................

Care and Maintenance ....................................................................................... 11

Troubleshooting ....................................

.............................................................. 12

Warranty ............................................................................................................. 13

Exploded Views .................................................................................................. 14

1.7

CFM25PSI

Tool Requirements

Exigences relatives aux outils

Requisitos de herramientas

IMPORTANT: To operate correctly, this tool requires airflow that is at least 1.7 cubic feet per minute (CFM) at 25 pounds per square inch (PSI). Check the specifications of your air compressor to be sure that it can support both the minimum CFM and PSI required. An air hose may cause up to 15 PSI drop in pressure, so you may need to set the output higher to maintain the required pressure at the tool.

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-888-3KOBALT, 8:00 a.m.-8:00 p.m., EST, Monday-Friday.

FOR YOUR OWN SAFETY READ AND UNDERSTAND THE OWNER’S MANUAL BEFORE USING ITEM. FAILURE TO OBSERVE AND FOLLOW THE BELOW SAFETY INSTRUCTIONS COULD RESULT IN INJURY.

WEAR PROPER PROTECTIVE GEAR

Keep loose hair, loose clothing, or any hanging jewelry away from all moving parts.

Wear protective safety glasses or face shield to protect eyes. To reduce the risk of hearing damage ensure you use proper ear protection to safeguard your hearing. Dress properly and wear protective clothing when needed. Whenever possible, it’s recommended that electrically non-conductive clothing and

non-skid footwear be worn when using tools.

KEEP CHILDREN AWAY FROM WORK AREA AND TOOL

Keep tool out of reach of children and never allow children to handle equipment or tool. Keep work area clear from clutter and other work hazards. Do not use this product in unsafe work conditions.

WORK ENVIRONMENT HAZARDS

Be aware that extension cords and air hoses may present tripping hazards. Always be aware of your work area surroundings and the people around the work area to ensure your safety.

Do not operate tool if damaged during shipping, handling, or unsafe transportation of item. Using a damaged or unsafe tool can result in serious injury, death, and/or property damage.

Always check air hoses for weak or worn connections before each use and make certain that all connections are secure. Repetitive motions, awkward positions, and exposure to vibration can be harmful to

hands and arms. Keep hoses away from heat, oil, and sharp edges. Check hoses for weak or worn connections before each use and make sure that all connections are secure before use.

Never spray in vicinity of flammable materials, open flame, or near ignition sources. Never store flammable liquids or gases near air compressor or other compressed

materials under pressure.

ADDITIONAL SAFETY GUIDELINES

Every tool has a unique function and is designed to operate in a specific way. Only use a tool for its intended function. Always read the label or materials safety data sheet for the materials and/or chemicals that may be used before you use an item to ensure its safe.

SAFETY INFORMATION

Operators must be able to easily handle the bulk weight of the item so that the operator has full control of the item 100% of the time.

Never operate tool if under the influence of drugs or alcohol. Never operate tool if you are tired, as operator needs to be in control of tool at all times. It’s always recommended to have a fire extinguisher and first aid kit near work area.

Keep proper footing at all times

Do not overreach, as slipping, tripping, and/or falling can be a major cause of serious injury and/or death. Be aware of excess hose left in working area or work surface. Do not abuse hoses or connectors. When using air tools, always carry the tool by the handle. Never carry the tool by the hose or yank it to disconnect it from the air or power supply. Do not use pressure exceeding the operation pressure of any of the parts (hoses, fittings, etc.) in the painting system. If eyes or face come into direct contact with sprayed materials, contact your local doctor or emergency room for immediate help. Never aim or spray at yourself or anyone else, which could result in serious injury or death.

Do not spray acids, corrosive materials, toxic chemicals, fertilizers or pesticides. Using these materials could result in serious injury and/or death. Always use a face mask and/or respriator and protective clothing when spraying. Always spray in a well-ventilated area to prevent health and fire hazards.

Refer to material saftey data sheets (MSDS) of spray materials for details. Certain materials that can be used with this device can cause skin irritation if they come into direct contact with the skin. Read the label or materials safety data sheet for the

materials you intend to use to find out which materials may cause skin irritation. Always disconnect tool from air supply before performing any maintenance. Never use a tool which is leaking air, has missing or damaged parts, or requires repair. Only use parts and accessories recommended by the manufacturer.

SAFETY INFORMATION

WARNING

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.

WARNING

SOME DUST CREATED BY PAINT SPRAYING, POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER RELATED ACTIVITIES IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, AND OTHER REPRODUCTIVE HARM. A LISTING OF CHEMICALS CAN BE OBTAINED FROM www.oehha.ca.gov UNDER PROPOSITION 65. SOME EXAMPLES OF THESE CHEMICALS ARE: LEAD FROM LEAD BASED PAINTS CRYSTALLINE SILICA FROM BRICKS, CEMENT AND OTHER MASONRY PRODUCTS ARSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER

YOUR RISK FROM THESE EXPOSURES VARIES, DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK. TO REDUCE YOUR EXPOSURE TO THESE CHEMICALS WORK IN A WELL VENTILATED AREA, AND WORK WITH APPROVED WHICH ARE

SAFTEY EQUIPMENT, SUCH AS A RESPIRATOR OR DUST MASKS

SPECIALLY DESIGNED TO FILTER MICROSOPIC PARTICLES.

PRODUCT SPECIFICATIONS

COMPONENT

FEED TYPE FLUID NOZZLE I.D. MAX. WORKING PRESSURE WORKING PRESSURE REQ’D (SCFM @ 25 PSI) AIR INLET

SPECIFICATIONS

GRAVITY

4.5 MM, 6 MM, 8 MM 30 PSI 25 PSI

1.7 SCFM 1/4 IN. NPT

PACKAGE CONTENTS

PART

A B C D E F G H I J K L

L M

DESCRIPTION

Hopper Flexible Connector Air Cap Trigger Main Housing Air Shut-Off Valve Quick Disconnect Metal Stand Brass Elbow Air Inlet Fitting Material Orifice A (d=4.5) Material Orifice A (d=6) Material Orifice A (d=8) 1M

QUANTITY

1 1 1 1 1 1 1 1 1 1 1 1

ASSEMBLY INSTRUCTIONS

NOTE There are two different types of air tank/air compressors which can be wsed

with this item.

FOR PISTON/TANK TYPE COMPRESSOR

A.Thread the 90° brass elbow (I) onto the air inlet fitting (J) at the bottom of the hopper gun handle. B.Thread the air shut-off valve (F) onto the brass elbow.

C.Thread the quick disconnect (G) onto

the air shut-off valve.

FOR ROTARY VANE TYPE COMPRESSOR

A.Thread the 90° brass elbow (I) onto the air inlet fitting (J) at the bottom of the gun handle.

B.Thread the quick disconnect (G) onto the 90° brass elbow (I).

CAUTION: DO NOT install the air shut-off

valve(F) in the hopper gun unless your compressor has a working pressure switch for controlling the “on” and “off”.

Attaching The Hopper To The Gun

1. Place the hopper (A) upside down.

2. Place the large end of the flexible connector (B) over the hopper neck and slide the gun's hopper receiver onto the small end of the flexible connector (B).

3. Face the hopper with the handle facing the rear of the gun and tighten the hopper clamps.

Estimated Assembly Time: 5-10 minutes Tools Required for Assembly: Flat screwdriver (not included)

OPERATING INSTRUCTIONS

You must consider and deal with the following variables in setting up your hopper gun to ensure consistent and desired results:



Air Supply: The hopper gun requires a compressor that produces 7 CFM

at 25 PSI. The supply of



pressure ranges in spans between 10 and 30 PSI. Medium s platter & orange peel are sprayed at 17-23 PSI.

Material Orifice:



Always use the largest material orifice (8 mm). Medium splatter & orange peel use the medium material orifice (6 mm).

Trigger Pull Distance:



Distance with the knob on the back of the gun. Adjusting the distance is very important to maintaining consistency.

air must remain consistent or it will affect the texture.

eht ,erusserp eht rewol ehT :erusserP heavier the texture. The normal

1. In this diagram, the hopper is full, the air is on and flowing from the tip, no pressure is being applied to the trigger, and no material is being sprayed.

2. In this diagram, the hopper is full, the air is on and flowing, partial pressure is being applied to the trigger, and some material is

being released from the gun.

OPERATING INSTRUCTIONS

3. In this diagram, the hopper is full, the air is on and flowing, full pressure is being applied to the trigger, and material is being released from the gun at an increased rate.

TEXTURE TABLE

TEXTURE

PRESSURE

TRIGGER PULL

THICKNESS

OPENING

Acoustic

Heavy Splatter

Medium Splatter

Orange Peel

Light Splatter

BEFORE SPRAYING

1. Use tape and heavy canvas drop cloths to protect areas you don't want sprayed. Thin plastic drop cloths will not provide adequate protection.

2. Do not spray 100% vertically or you will lose efficiency.

3. Plan your path and ensure you have mixed enough material before you begin to avoid

disruption of your work.

4. You should always spray test an old piece of plywood or cardboard before you begin.

5. Always make sure you wear the proper safety equipment when using this item

16-21

11-16

16-21

19-24

22-26

Completely

Two-Thirds

One-Half

One-Third

Product Directions

Thin

Thick

8 mm

6 mm

4.5 mm

OPERATING INSTRUCTIONS

SPRAYING WALLS & VAULT CEILINGS VERTICALLY

A. Alw c lacitrev ro llaw ruoy morf .tf 5 ot 3 nigeb sya eiling. B. Start from the top at an edge or a corner. C. Move the gun up and down covering the wall vertically in your designated space. From the bottom, move sideways and work your way up. D. Repeat this motion from top to bottom, then sideways bottom to top, then sideways until you have covered the wall. E. Refill the hopper gun as needed.

SPRAYING CEILINGS AND HORIZONTAL SURFACES

A. Fill the hopper gun no more than 75% full with your spray material.

B. Open the shut-off valve and run air through the hopper gun.

C. Lift the hopper gun until it is approximately 1-1/2 to 2 ft. below the ceiling and angle the gun between 25 and 60 degrees. D. Always start near a corner or an edge. E. Begin spraying and move tow eht dra opposite corner or edge. F. Move backwa ts tuohtiw dr opping and move tow eht dra original starting

corner or edge.

Repeat these procedures until you have covered the entire ceiling.

GENERAL NOTES

The hopper gun will shoot anything that can be gravity fed and atomized (the degree of atomization is predicated on having the required PSI and CFM

available from the air source). The compressor should provide a minimum of 7 CFM at 25 PSI. Make sure your mix can be used with hopper guns by checking the label and

manufacturer's instructions. You can test mixing one cup of joint compound per hopper to help the flow of

the spray. Note that the hopper gun does not have an internal valve. If you do not want air to continuously flow, install the shut-off valve where the hose enters the gun. Never use the shut-off valve with the compressor. Only use the shut-off valve with an air compressor that has a reserve tank and an automatic shut-off switch.

To spray walls, your distance should be 3 to 4 ft. To spray ceil uoy ,sgni

eht htiw woleb .tf 2 ot 2/1-1 eb dluohs hopper gun

angled 25 - 60 degrees.

CARE AND MAINTENANCE CLEANING YOUR HOPPER GUN

1. Use water to fill and then clean out the hopper. Then reconnect to the air compressor and blow air through to remove any remaining debris.

2. Make sure the valve is open if you use an air shut-off valve.

3. Turn the hopper gun upside down and lubricate with household oil by dropping oil in the quick disconnect (with the air shut-off valve in th e open position). This lubricates the air stem and O-rings.

4. Pull the trigger several times and close the shut-off valve.

ASSEMBLING AND DISASSEMBLING YOUR HOPPER GUN

Taking Your Hopper Gun Apart

1. Take out the material orifice by turning the nut counterclockwise.

2. Remove the knurled knob by turning it counterclockwise until it comes out.

3. Using your finger push the center stem out of the gun through the rear.

TO REASSEMBLE:

1. Before you put the hopper gun back

together wipe a small amount of lithium-based grease on the O-rings of the adjustable stop assembly.

Replace the center stem from the rear. Make sure not to tear up the O-rings when reassembling.

Replace the knurled knob by turning it

clockwise.

Put in your material orifice and secure

4. turning the nut clockwise.

Long Term Storage:

Make sure to store in dry secure location.

TROUBLESHOOTING

SPRAY PATTERN /CONDITION

a) Material orifice is

clogged.

b) Material around outside of orifice has dried.

a) O-ring (Part #9) gets dry or worn out. b) Air stem bushing (Part #8) gets loose. c) Material orifice loosely installed, or dirt between orifice and body.

a) Adjusting nut (Part #26) improperly adjusted.

b) Sluggish air stem.

PROBLEM

a) Material cannot be sprayed or sprayed inefficiently.

b) Will not get a satisfactory atomization.

Intermittent spray

Will not get a satisfactory spray.

CORRECTIVE ACTION

a) Soak material orifice in solvent to loosen clog. b) Trigger material orifice several times. c) Take off air cap and material orifice, clean orifice using a bamboo or wooden toothpick. Then wipe off air cap and orifice with a rag moistened with thinner. d) Reassemble orifice and screw air cap tight.

a) Back up the gun, put a few drops of machine oil or replace with new O-ring. b) Tighten air stem bushing. c) Take off air cap and material orifice, clean dirt and reassemble orifice and tighten air cap.

a) Have adjusting nut set to a good condition.

b) Disassemble the adjusting stop assembly (Part #18 to #29) as per the instructions in manual, wipe a small amount of lithium based grease on stem and O-ring (Part #21), then reassemble.

Material orifice and stem worn out.

Gun held too far from surface.

Gun held too close from surface.

Dripping from material orifice.

Thin, sandy coarse finish.

Thick, dimpled finish resembling orange peel.

Replace with new orifice and stem.

Move gun closer to surface as per the instructions in manual.

Move gun further from surface as per the instructions in manual.

WARRANTY

This tool is warranted by the manufacturer to the original purchaser from the original purchase date for three (3) years subject to the warranty coverage described herein.

This tool is warranted to the original user to be free from defect in material and workmanship. If you believe that a tool is defective, return the tool, with proper proof of purchase to the point of purchase. If it is determined that the tool is defective and covered by this warranty, the distributor will replace the tool or refund the purchase price.

This warranty is void if: defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the damage is due to normal wear, damage is due to abuse (including overloading of the tool beyond capacity), improper maintenance, neglect or accident; or the damage is due to the use of the tool after partial failure or use with improper accessories or unauthorized repair or alteration.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

For warranty questions, call our customer service department at 1-888-3KOBALT, 8:00 a.m.-8:00 p.m. EST, Monday-Friday.

+ 29 hidden pages

Kobalt SGY-AIR84TZ User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual