Kobalt SGY-AIR214, 498363 User Manual

1
ITEM #0498363
MODEL #SGY-AIR214
Français p. 16 Español p. 31
ATTACH YOUR RECEIPT HERE Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-3KOBALT, 8:00 a.m.-8:00 p.m., EST, Monday-Friday.
AB1404
KOBALT
®
and the K Design®are registered
trademarks of LF, LLC. All Rights Reserved.
1/4 IN.
RATCHET WRENCH
2
Safety Information ............................................................................................ 3
Care and Maintenance ..................................................................................... 13
13Troubleshooting .................................................................................................
Warranty ........................................................................................................... .14
Exploded View...................................................................................................15
IMPORTANT: To operate correctly, this tool requires airflow that is at least 5.1 cubic feet per minute (CFM) at 90 pounds per square inch (PSI). Actual air consumption may be greater during periods of continuous use. Check the specifications of your air compressor
to be sure that it can support your CFM and PSI requirements. An air hose may cause up to 15 PSI drop in pressure, so you may need to set the output higher to maintain the required pressure at the tool.
5.1
CFM90PSI
Tool Requirements
Exigences relatives aux outils
Requisitos de herramientas
@
TABLE OF CONTENTS
Assembly Instructions ...................................................................................... 10
Preparation ....................................................................................................... 9
Package Contents ...........................................................................................
9
Product Specifications ......................................................................................
3
Operating Instructions .......................................................................................
11
3
SAFETY INFORMATION
PRODUCT SPECIFICATIONS
SPECIFICATIONS
COMPONENT
FREE SPEED 250 RPM MAXIMUM TORQUE 30 ft-lbs
WORKING PRESSURE 90 PSI AVERAGEAIR CONSUMPTION 5.1 CFM AIR INLET 1/4 in. NPT RECOMMENDED AIR HOSE 3/8 in. (inside diameter)
Please read and understand this entire manual before attemptingto assemble, operate or install the product. If you have any questions regarding the product, please call customer service at
1-888-3KOBALT, 8:00 a.m.-8:00 p.m., EST, Monday-Friday.
Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.
WARNING
WARNING
YOUR RISK FROM THESE EXPOSURES VARIES, DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK. TO REDUCE YOUR EXPOSURE TO THESE
CHEMICALS WORK IN A
WELL VENTILATED AREA, AND WORK WITH APPROVED
SAFETY EQUIPMENT, SUCH AS A RESPIRATOR OR DUST MASKS WHICH ARE SPECIALLY DESIGNED TO FILTER MICROSOPIC PARTICLES.
LEAD FROM LEAD BASED PAINTS CRYSTALLINE SILICA FROM BRICKS, CEMENT AND OTHER MASONRY PRODUCTS ARSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
SOME DUST CREATED BY PAINT SPRAYING, POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER RELATED ACTIVITIES IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, AND OTHER REPRODUCTIVE HARM. A LISTING OF CHEMICALS CAN BE OBTAINED FROM www.oehha.ca.gov UNDER PROPOSITION 65. SOME EXAMPLES OF THESE CHEMICALS ARE:
SQUARE DRIVE 1/4 in
4
SAFETY INFORMATION
RISK OF EYE OR HEAD INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
This particular air powered tool can be capable of propelling materials such as fasteners, metal chips, sawdust, and other debris at high speed which could result in serious injury.
WARNING
Compressed air can be hazardous and propel objects and other particles that can cause injury to soft tissue areas of the body, such as eyes and ears. Particles or objects propelled by the stream can cause injury.
Tools attachments can become loose or break and fly apart propelling articles at the operator and others in the work area.
For additional protection, use an approved face shield in addition to safety glasses.
Make sure that any attachments are securely fastened and properly assembled before use.
Always use the tool at a safe distance from others in the work area and ensure the work area is safe at all times.
Always wear ANSI approved Z87.1 safety glasses with side shields.
Never leave operating tool unattended. Disconnect air hose when tool is not in use, and place in a safe area.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
A ratchet wrench is capable of generating sparks which can result in ignition of flammable materials.
RISK OF FIRE OR EXPLOSION
Never operate tools near flammable substances such as gasoline, naphtha, cleaning solvents, etc.
Work in a clean, well ventilated area free of combustible materials.
Never use oxygen, carbon dioxide or other bottled gasses as a power source for air tools.
WHAT COULD HAPPEN HOW TO PREVENT IT
RISK OF LOSS OF HEARING
Always wear ANSI S3.19 hearing protection.Exposure to noise produced from the operation of air tools can lead to permanent hearing loss.
WARNING
5
SAFETY INFORMATION
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF ENTANGLEMENT
Tools which contain moving elements or drive other moving parts, such as impact sockets, can become entangled in hair, clothing, jewelry and other loose objects, resulting in severe injury.
Do not wear loose clothing, jewelry, or anything that may get caught or tangled when using tool.
Remove any jewelry which may be caught by the tool.
Always keep hands and body parts away from moving parts.
Always wear proper fitted clothing and other properly fitted safety equipment when using this tool.
WHAT COULD HAPPEN HOW TO PREVENT IT
RISK OF CUT OR BURNS
Keep the working part of the tool away from hands and body.
A ratchet wrench is capable of causing serious injury if operated in an improper way, or used in a manner which is not intended for the tool.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF ELECTRIC SHOCK
Air tool accessories such as impact sockets that come into contact with hidden electrical wiring could cause electrocution or death.
Thoroughly investigate the work piece/area for possible hidden wiring before performing work.
Using air tools to attached electrical wiring can result in electrical shock, electrocution, or death.
This tool is not provided with an insulated gripping surface. Contact with a “live” wire will also make exposed metal parts of the tool “live” and can result in electrical shock, electrocution or death.
Never use tools attached to electrical wiring while energized.
Avoid body contact with grounded surfaces such as pipes, radiators, refrigerators, and ranges. There is an increased risk of electrical shock if your body is grounded.
WARNING
6
SAFETY INFORMATION
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF PERSONAL INJURY
A tool left unattended or with the air hose attached can be activated by unauthorized persons leading to their injury or injury to others.
Air tools can propel fasteners or other materials throughout the work area.
Always make sure to remove the wrench key before operating. A wrench key that is left attached to a rotating part of the tool increases the risk of personal injury.
Using inflator nozzles for duster applications can cause serious injury.
Air tools can become activated by accident during maintenance or tool changes.
Air tools can cause the workpiece to move upon contact, leading to injury.
Remove air hose when tool is not in use and store tool in secure location away from reach of children and untrained users.
Use only parts, fasteners and accessories recommended by the manufacturer.
Keep work area clean and free of clutter. Do not allow children to operate tool, and keep children away from the work area.
Remove adjusting keys and wrenches before turning the tool on.
Keep work area well lit.
DO NOT use inflator nozzles for duster applications.
Use clamps or other devices to prevent movement.
Remove air hose to lubricate or add impact sockets to the tool.
Avoid unintentional starting. Never carry the tool with the trigger depressed or engaged.
Only an authorized service representative should do repair servicing.
Never carry the tool by the air hose. Always carry the tool by the handle.
Loss of control of the tool can lead to injury to self or others in the work area.
Never use the tool while using drugs or alcohol.
Before changing accessories, when making repairs, or when tool is not in use, always first shut off air supply and release/drain air pressure from hose. Then disconnect tool from air supply or hose and store in a safe location.
7
SAFETY INFORMATION
Loss of control of the tool can lead to injury to self of others in the work area.
Poor quality, improper or damaged tools and attachments can fly apart during operation, propelling particles through the work area causing serious injury.
Keep proper footing at all times. Do not overreach, as slipping, tripping, and or falling can be a major cause of serious injury and or death. Be aware of excess air hose and power plugs in the working area or work surface.
Keep handles dry, clean and free from oil/grease.
Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
Always use tools attachments rated for the speed of the power tool.
Never use tools, which have been dropped, impacted, or are damaged.
Use only impact grade sockets with this tool. Do not apply excessive force to the tool; let
the tool perform the work. Never use a tool that is leaking air, has
missing or damaged parts, or requires repairs.
Improperly maintained tools and accessories can cause serious injury.
There is a risk of bursting if the tool is damaged.
Maintain the tool and accessories with care. Keep tools clean properly oiled for best and
safest performance.
Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the tool's operation. If damaged, have the tool serviced before using.
Wiping or cleaning flammable waste materials that may have been used on tool must be placed in a tightly closed metal container, and disposed of in a proper manner.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF PERSONAL INJURY
8
SAFETY INFORMATION
There is a risk of bursting if the tool is damaged.
Use of an accessory not intended for use with a specific tool increases the risk of injury to operator and anyone in the work area.
Follow lubrication instructions for best and safest operation.
Follow assembly and repair instructions on how to properly change accessories.
Use of an accessory not intended for use with the specific tools increases the risk of injury to persons.
WHAT COULD HAPPEN HOW TO PREVENT IT
WA RNING
RISK OF PERSONAL INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
INHALATION HAZARD
Abrasive tools, such as grinders, sanders and cut-off tools, generate dust and abrasive materials, which can be harmful to human lungs and respiratory system.
Always wear properly fitting facemask or respirator when using such tools.
Always work in a clean, dry, well-ventilated area.
Some materials such as adhesives and tar contain chemicals whose vapors could cause serious injury with prolonged exposure.
9
PACKAGE CONTENTS
Before beginning the assembly of the product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble the product.
Estimated Assembly Time: 5-10 minutes
Tools Required forAssembly (not included):Adjustable wrench
PREPARATION
A
B
D
E
C
DESCRIPTIONPART
A B C D E
Ratchet Wrench Anvil Forward/Reverse Knob Trigger
Air Inlet
1 1
1 1
1
QUANTITY
10
ASSEMBLY INSTRUCTIONS
1
2
3
1. Remove the air inlet protective cap from the air inlet (E) (See Figure 1).
2. Mount a male plug (not included) by hand into the air inlet (E) (See Figure 2).
NOTE Use threaded sealant tape (not included) on the
threading of the male plug. Once sealant tape is properly in place, tighten male plug turning clockwise with a wrench (not included) for air tight connection. DO NOT OVERTIGHTEN.
3. Place 2 - 3 drops of air tool oil (not included) into the male plug before each use (See Figure 3).
11
ASSEMBLY INSTRUCTIONS
4
5
4. Mount a 1/4 in. to 3/8 in. adapter (not provided) onto the anvil (B) if necessary, and then choose the correct impact socket (not provided) as needed and mount it onto the adapter (See Figure 4).
Only use adapter and sockets that have a torque rating equal to or greater than the tool itself.
WARNING
Before using tool, always make sure attachments are properly mounted/secured. If attachments are not properly mounted/secured, they can present a serious hazard and may cause bodily injury for the operator or anyone in or around the work area. Always follow the attachment manufacturer's specifications for properly attaching accessories to tool.
5. Connect air supply hose to the male plug. Set the working pressure at 90 PSI for best tool performance (See Figure 5).
NOTE
Working pressure refers to the line pressure reading
OPERATING INSTRUCTIONS
1
Counterclockwise
1. To tighten or secure the threaded fasteners/workpiece, turn the forward/reverse knob (C) counterclockwise to the forward position. Press the trigger (D). The tool anvil (B) runs clockwise tightening/securing the threaded fasteners/ workpiece.
Press
when tool is under working conditions.
B
12
OPERATING INSTRUCTIONS
2
Clockwise
2. To remove or loosen the threaded fasteners/workpiece, turn the forward/reverse knob (C) clockwise to the reverse position. Press the trigger (D). The tool anvil (B) runs counterclockwise removing/loosening the threaded fasteners/workpiece.
C
B
Press
CARE AND MAINTENANCE
Always remove tool from air supply before performing any maintenance on tool. An in-line oiler (not included) is recommended to be installed to air supply. It will help
increase tool life and keep the tool properly lubricated. The in-line oiler should be regularly checked and filled with air tool oil as needed. To check if the in-line oiler is properly lubricating the tool, place a sheet of paper next to the tool’s exhaust ports while holding the throttle completely open for 30 seconds. The in-line oiler is properly set when a light stain of oil collects on the paper. Excessive amounts of oil should be avoided. In the event that it becomes necessary to store the tool for an extended period of time, the tool should receive a generous amount of lubrication right before being stored. After being well lubricated, the tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and wet dry environment away from the reach of children. Recommended lubricants: Use air-tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agent and an EP (extreme pressure) additive. Consult your local retailer for further assistance in selecting which air tool oil is best suited for proper lubrication.
STORING: Tool must be well cleaned and lightly lubricated before storing. Store air tool in a dry safe place, out of the reach of children.
1. Flush the tool with air-tool oil or gum solvent.
2. Lubricate the tool.
3. a. Adjust the regulator on the tool to maximum setting. b. Adjust the compressor regulator to tool maximum of 90 PSI.
4. Tighten and seal hose fittings if leaks are found. Use sealing tape.
5. a. Be sure the hose is the proper size. Long hose or tools using large volumes of air may require a hose with an I.D. of 1/2 in. or larger depending on the total length of the hoses. b. Do not use a multiple number of hoses connected together with quick-connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.
6. Replace rotor blade.
7. Water in tank; drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.
Tool runs slowly or will
not operate.
1. Grit or gum in tool.
2. No oil in tool.
3. Low air pressure.
4. Air hose leaks.
5. Pressure drops.
6. Worn rotor blade.
7. Moisture blowing out of tool exhaust.
PROBLEM
TROUBLESHOOTING
CORRECTIVE ACTIONPOSSIBLE CAUSE
13
This tool is warranted by the manufacturer to the original purchaser from the original purchase date for three (3) years subject to the warranty coverage described herein.
This tool is warranted to the original user to be free from defect in material and workmanship. If you believe that a tool is defective, return the tool, with proper proof of purchase to the point of purchase. If it is determined that the tool is defective and covered by this warranty, the distributor will replace the tool or refund the purchase price.
This warranty is void if: defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the damage is due to normal wear, damage is due to abuse (including overloading of the tool beyond capacity), improper maintenance, neglect or accident; or the damage is due to the use of the tool after partial failure or use with improper accessories or unauthorized repair or alteration.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For warranty questions, call our customer service department at 1-888-3KOBALT, 8:00 a.m.-8:00 p.m., EST, Monday-Friday.
WARRANTY
14
15
EXPLODED VIEW
Part No.
Description Qty
.
KOBALT®and the K Design®are registered trademarks of LF, LLC. All Rights Reserved.
Printed in China
Part No.
Description Qty
.
1 1
1 1
1 1 1 1
1 1
1 1
4 1 1 1 1 1 1 1 1 3
1 1 1 1 1 1 1 1
1 1
1 1 1 1 1 1 2 2 1 1 1
3 1
1
2 3 4
5 E 7
D
9 10 11 12 13 14 15 16
17 18 19 20
21 22
23 24
25 26
27 28
29 30 31 32
C 34 35 36 37 B 39
40 41 42 43 44 45
Valve Plug O-ring Spring O-ring
Valve Stem Air Inlet Trigger Pin Trigger Gun Body Bearing
Rear Plate Rotor Blade
Pin Rotor
Cylinder Pin
Front Plate
Bearing Washer
Thread Ring Gear Idle Gear
Gear Pin Gear Seat
Clamp Nut
Ratchet Housing Bearing
Shaft Sleeve
Eccentric Shaft Driver Bushing
Ratchet Yoke Sleeve
Spring Forward/Reverse Knob Washer
Pin Ratchet Pawl
Pin Anvil Steel Ball
Spring Spring Steel Ball Washer
Retainer Spring Housing
E
D
C
31
32
34
37
35
36
39
40
B
19
18
17
16
15
14
13
11
10
45
7
41 42 43 44
30
25
24
23
22
21
20
1
2
3
4
5
29
28
27
26
9
12
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