Page 1
6 IN. PALM SANDER
VAC/NON-VAC
ITEM #0078914
MODEL #SGY-AIR142TZ
Français p. 17
Español p. 33
ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
1
AB14953
KOBALT®and the K Design®are registered
trademarks of LF, LLC. All Rights Reserved.
Questions, problems, missing parts? Before returning to your retailer,
please call our customer service department at 1-888-3KOBALT,
8:00 a.m. – 8:00 p.m. EST, Monday – Friday.
Page 2
TABLE OF CONTENTS
2
Safety Information ............................................................................................... 3
01 ............................................................................................... stnetnoC egakcaP
01 .......................................................................................................... noitaraperP
11 .......................................................................................... snoitcurtsnI ylbmessA
Operating Instructions ........................................................................................ 13
Care and Maintenance ....................................................................................... 14
Troubleshooting .................................................................................................. 15
Warranty ............................................................................................................. 15
61 ...................................................................................... ...............weiV dedolpxE
Product Specifications .......................... .............................................................. 3
Compressor Requirements .................................................................................. 2
6.4
CFM90PSI
Tool Requirements
Exigences relatives aux outils
Requisitos de herramientas
@
COMPRESSOR REQUIREMENTS
IMPORTANT: To operate correctly, this tool requires airflow of at least 6.4 cubic feet per
minute (CFM) at 90 pounds per square inch (PSI) at the tool.
Air hoses may cause loss in pressure up to 15 PSI, requiring a higher compressor output to
compensate and maintain required pressure at the tool. Check the specifications of your air
compressor to be sure that it can support both the CFM and PSI required by this specific tool.
Page 3
3
SPECIFICATIONS
6 IN.
10,000 RPM +/- 10%
6.4 CFM
1/4 IN. NPT
3/8 IN.
90 PSI
COMPONENT
SANDING PAD
FREE SPEED
AVERAGE AIR CONSUMPTION
AIR INLET
AIR HOSE
WORKING PRESSURE
PRODUCT SPECIFICATIONS
SAFETY INFORMATION
WARNING
WARNING
Please read and understand this entire manual before attempting to assemble, operate
or maintain this product. If you have any questions, please call our customer service
department at 1-888-3KOBALT, 8:00 a.m. – 8:00 p.m. EST, Monday – Friday.
Improper operation or maintenance of this tool could result in serious injury and property
damage. Read and understand all warnings and operation instructions before using this
tool. When using any tool, basic safety precautions should always be followed to reduce
the risk of personal injury. Use each tool for its intended function only. Do not use this
product in unsafe work conditions. It is always recommended to keep a fire extinguisher
and first aid kit near work areas.
FAILURE TO OBSERVE AND FOLLOW SAFETY INSTRUCTIONS COULD RESULT
IN INJURY OR DEATH.
Some dust created by paint spraying, power sanding, sawing, grinding, drilling and
other related activities is known to the State of California to cause cancer, birth
defects and other reproductive harm. A listing of chemicals can be obtained from
www.oehha.ca.gov under Proposition 65.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals, work in a well ventilated area and
wear appropriate/approved safety equipment such as respirators or dust masks which
are specially designed to filter microscopic particles.
Page 4
RISK OF EYE OR HEAD INJURY
WHAT COULD HAPPEN HOW TO PREVENT IT
This air-powered tool is capable of
propelling materials such as fasteners,
metal chips, sawdust and other debris
at high speed which could result in
serious injury.
Always wear ANSI approved Z87.1
safety glasses with side shields.
Never leave a pressurized tool
unattended. Disconnect tool from air
supply when tool is not in use or when
changing accessories to prevent
accidental operation.
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
This tool is capable of generating sparks
which can result in ignition of flammable
materials.
RISK OF FIRE OR EXPLOSION
Work in a clean, well ventilated area
free of combustible materials.
4
SAFETY INFORMATION
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF LOSS OF HEARING
Always wear ANSI S3.19 hearing
protection.
Exposure to noise produced by air tools
can lead to permanent hearing loss.
Compressed air can be hazardous,
propelling objects or particles that can
cause injury into soft tissues such as
eyes and ears.
Never direct air at yourself or anyone
else.
For additional protection, use an
approved face shield in addition to
safety glasses.
Tool attachments can become loose or
break and fly apart, becoming projectiles
or propelling other objects at the
operator or bystanders in the work area.
Make sure all attachments are properly
assembled and securely fastened before
use.
Always use the tool at a safe distance
from others in the work area. Maintain
awareness of work area safety at all
times.
Never operate tools near flammable
substances such as gasoline, naphtha,
cleaning solvents, etc.
This tool is not recommended for use in
explosive atmospheres or underwater.
Continued on next page.
Page 5
5
SAFETY INFORMATION
Air tools which contain moving elements
or drive other moving parts (such as
impact sockets) can become entangled
in hair, clothing, jewelry and other loose
objects, resulting in severe injury.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF ENTANGLEMENT
Do not wear loose clothing, jewelry, or
anything that may get caught or tangled
in the tool, hose or workpiece.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF CUTS OR BURNS
Wear gloves when using tools.
Air tools are capable of causing serious
injury if operated improperly, or in a
manner for which the tool is not intended.
Accessories can become extremely hot
through friction where they contact the
workpiece.
Keep the working part of the tool away
from hands and body.
Do not touch accessories with bare
hands during or immediately after use.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF FIRE OR EXPLOSION
Never use oxygen, carbon dioxide or
other bottled gasses as a power source
for air tools. Use only clean, dry air at
the specified pressure.
Wiping or cleaning rags and other
flammable waste materials that may
have been used on the tool must be
placed in a tightly closed metal container,
and disposed of in a proper manner.
Always keep hands and body parts
away from moving parts.
Always wear properly fitted clothing and
other properly fitted safety equipment
when using tools.
Whipping hoses can cause serious
injury. Always check for damaged or
loose hose fittings before using tools.
Continued from previous page.
Page 6
6
SAFETY INFORMATION
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF PERSONAL INJURY
An unattended tool could be activated
by unauthorized/untrained persons,
leading to their injury or injury to others.
Remove air hose when the tool is not in
use and store tool in a secure location
away from reach of children and
untrained users.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF ELECTRIC SHOCK
This tool is NOT electrically insulated.
Contact with a “live” wire will also make
exposed metal parts of the tool “live”
and can result in electrical shock,
electrocution injury or death.
Never use air tools where they may
come in contact with energized electrical
wiring.
Air tool accessories such as impact
sockets or drills that come into contact
with hidden electrical wiring could cause
electrocution or death.
Avoid body contact with grounded
surfaces such as pipes, radiators,
refrigerators, and ranges. There is an
increased risk of electrical shock if your
body is grounded.
Whenever possible, it is recommended
that electrically non-conductive clothing
and non-skid foot wear be worn when
using tools.
Thoroughly investigate workpieces and
work areas for possible hidden wiring
before performing work.
Air tools can propel fasteners,
loose/broken accessories or other
objects throughout the work area.
Never run the tool off the workpiece.
Maintain awareness of work area safety
at all times. Always be aware of other
people around the work area to ensure
safety.
Use only parts, fasteners and
accessories recommended by the
manufacturer.
Keep work area clean, free of clutter and
well lit. Do not allow children to operate
any tool, and keep children away from
work areas.
Page 7
7
SAFETY INFORMATION
Wrenches and adjusting keys that are
left attached to a rotating part of the tool
may fly off and increase the risk of
personal injury.
Using inflator nozzles for duster
applications can cause serious injury.
Air tools can become activated by
accident while being handled, during
accessory changes, tool changes,
maintenance or repair.
Air tools can cause the workpiece to
move upon contact, leading to injury.
Always remove and secure adjusting
keys and wrenches before operating
the tool.
DO NOT use inflator nozzles for duster
applications. Do not use inflator nozzles
for any use other than the one intended.
Disconnect the tool from the air supply
during accessory changes, tool changes,
maintenance or repair.
Always make sure the workpiece is
secure. Use clamps or other devices to
prevent movement.
Loss of control of the tool can lead to
operator injury or injury to others in the
work area.
Never carry the tool by the air hose.
Never yank the air hose to disconnect it
from the tool or the air supply.
Always carry the tool by the handle.
Avoid unintentional operation. Never
carry the tool with the trigger depressed
or engaged. Do not lock, tape or wire the
trigger for continuous operation.
Always shut off the air supply and
release/drain air pressure from the hose
before changing accessories, making
repairs. When tool is not in use,
disconnect it from the air supply and
store the tool in a safe location.
Never operate tools while using drugs
or alcohol.
Do not overreach or stretch to operate
the tool.
WHAT COULD HAPPEN HOW TO PREVENT IT
WARNING
RISK OF PERSONAL INJURY
Only an authorized service representative
should do repair servicing.
Continued on next page.
Page 8
8
Keep tool handles dry, clean and free
from oil/grease.
Keep proper footing at all times when
handling tools. Slipping, tripping and/or
falling are major causes of serious injury
and or death.
Be aware of excess air hose, electrical
power sources and other obstacles or
hazards in the work area.
Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired.
Operators must be able to easily handle
the entire weight of the tool in operation,
to maintain full control of the tool 100%
of the time.
Check for misalignment or binding of
moving parts, broken parts and other
conditions that affect safe tool operation.
Never use a tool which has been
dropped, damaged or appears to
malfunction. Never use tools which are
leaking air or have missing parts.
Remove damaged or malfunctioning
tools from the workplace immediately.
WHAT COULD HAPPEN HOW TO PREVENT IT
WA RNING
RISK OF PERSONAL INJURY
SAFETY INFORMATION
There is a risk of bursting if the tool is
damaged.
Poor quality, improper or damaged
attachments can detach or fly apart
during operation, sending projectiles
through the work area and causing
serious injury.
Do not use pressure exceeding the
recommended operating pressure of any
of the parts (hoses, fittings, etc.) in the
system.
Use only impact-grade sockets with air
impact tools. Always use attachments
rated for the speed of the tool. Do not
modify tools or attachments.
Do not apply excessive force to the tool;
let the tool perform the work.
Follow lubrication instructions for best
and safest operation.
Continued from previous page.
Continued on next page.
Page 9
9
Improperly maintained tools and
accessories can cause serious injury.
Using an accessory not intended for a
specific tool increases the risk of injury
to the operator and everyone else in the
work area.
Repetitive motions, awkward positions
and exposure to vibration can be harmful
to hands and arms.
Always follow assembly, operation,
maintenance and repair instructions.
Maintain the tool and accessories with
care.
Do not abuse hoses or connectors.
Keep hoses away from heat, oil and
sharp edges. Always check air hoses for
weak or worn connections before each
use and make certain that all connections
are secure.
Keep tools clean and properly oiled for
best and safest performance.
Always use accessories and attachments
designed for the tool and the work at hand.
Do not improvise or modify tools or
accessories.
Discontinue use of tool if discomfort,
tingling feeling or pain occurs. Consult a
physician before resuming use if any of
these symptoms occur.
WHAT COULD HAPPEN HOW TO PREVENT IT
WA RNING
RISK OF PERSONAL INJURY
SAFETY INFORMATION
WHAT COULD HAPPEN HOW TO PREVENT IT
WA RNING
INHALATION HAZARD
Abrasive tools such as grinders, sanders
and cut-off tools generate dust and
abrasive materials which can be harmful
to the lungs and respiratory system.
Paint spraying tools generate paint
vapors which can be harmful to the
lungs and respiratory system.
Some materials such as adhesives and
tar give off vapors which could cause
serious injury with prolonged exposure.
Always wear a properly fitting facemask
or respirator rated for the application
when using such tools.
Always work in a clean, dry,
well-ventilated area.
Be aware of
chemicals in the work area and read all
Materials Safety Data Sheets (MSDS)
for the materials and/or chemicals that
may be present.
Continued from previous page.
Page 10
10
Estimated Assembly Time: 5-10 minutes
Tools and Materials Required for Assembly (not included):
• Adjustable wrench
• 1/4 in. male plug
• Thread sealant tape
• Air tool oil (NOTE: air tool oil is NOT compressor oil. Use of compressor oil in this tool
can damage the tool and/or shorten tool life. Use only air tool oil in this tool.)
• Sandpaper
PACKAGE CONTENTS
PREPARATION
DESCRIPTION
6 in. Palm Sander
Sanding Pad
Crank Shaft
Air Regulator Knob
Trigger
Air Inlet
Vacuum Adapter
Revolving Tube Attachment
QUANTITY
1
1
1
1
1
1
1
1
1
PART
A
B
C
D
E
F
G
H
Protective Cap
I
1
Wrench
AA
HARDWARE CONTENTS
A
E
B
C
G
H
F
I
D
AA
Before assembling this tool, make sure all parts are present. Compare
parts with package contents list and hardware contents list. If any part is missing or
damaged, do not attempt to assemble the tool.
Page 11
ASSEMBLY INSTRUCTIONS
11
2
1
1. Remove plastic air inlet protective cap from
air inlet (F) as shown in Fig. 1.
NOTE: Sealant tape must be used on this
connection.
2. Prepare a 1/4 in. male plug (not included) by
applying sealant tape (not included) to the
threading, wrapping clockwise. Screw threaded
male plug by hand into air inlet as shown in Fig. 2
and tighten with a wrench (not included) for an
airtight connection.
DO NOT OVERTIGHTEN.
3. Make sure the sanding pad (B) is properly
attached to the crank shaft (C). To do so, slip the
large end of the wrench (AA) between the sander
and sanding pad and secure the crank shaft as
shown in Fig. 3. Using the wrench to hold the
crank shaft so it can’t spin, turn the sanding pad
clockwise to make sure it is tightly attached.
NOTE: To remove or replace the sanding pad,
use this same procedure to secure the crank
shaft. Unscrew the sanding pad by turning it
counterclockwise. To replace the pad, make
sure the threads are properly aligned and turn
the pad clockwise until tightly attached.
To remove palm sander from packaging, slip the
large end of the wrench (AA) between the sander
and sanding pad and secure the crank shaft as
shown in Fig. 3. Using the wrench to hold the
crank shaft so it can’t spin, turn the sanding pad
counterclockwise.
3
Page 12
12
ASSEMBLY INSTRUCTIONS
5
4. Mount sandpaper (not provided) onto the
sanding pad following the appropriate instructions.
5. Place 2 – 3 drops of air tool oil (not included)
into the male air plug before each use, as shown
in Fig. 4.
WARNING
Use only sandpaper with an RPM rating
equal to or greater than the tool itself.
Always make sure all attachments are
properly mounted and secure before using
the tool. Loose attachments can break or fly
off, causing serious injury to the operator or
bystanders in the work area. Always follow
all manufacturers’ specifications for proper
attachment and use.
t
NOTE: Proper lubrication is EXTREMELY
important to assure proper tool performance
and avoid tool damage. ALWAYS lubricate t
he
ool before each use if not using an in-line oiler.
7. Connect the air supply hose to the male plug as
shown in Fig. 5, making sure it is completely seated
and secure. Set the working pressure at 90 PSI for
best tool performance.
NOTE:
To operate correctly, this tool requires
airflow of at least 6.4 cubic feet per minute (CFM)
at 90 pounds per square inch (PSI) at the tool.
8. This tool features a vacuum adapter (G) with
revolving tube attachment (H) to prevent tangling
when used with a dust-collecting vacuum system
as shown in Fig. 6. To connect it, remove the plastic
protective cap (I)
from the revolving attachment;
be
sure to save the cap.
If NOT using a dust-collection system, make sure the plastic protective cap is securely
in place on the revolving attachment to prevent blowing dust.
6. Make sure compressor air supply hose has
correct fittings installed at each end: male coupler
goes to compressor, 1/4 in. female coupler matches
up to 1/4 in. male plug installed on the tool.
4
6
Page 13
OPERATING INSTRUCTIONS
1
2
13
-
+
E
1. The palm sander includes a regulator to adjust
the tool speed. Tool speed is adjusted by the air
regulator knob (D) rolling the knob backwards
(faster) or forwards (slower) as shown in Fig. 2.
Minimum tool speed is indicated when the knob
indicator is fully forward. Maximum tool speed is
indicated when the knob indicator is fully
backward.
2. To sand a workpiece, first ensure that tool
speed is set to the slowest setting. Slowly press
the trigger (E) to start the tool as shown in Fig. 1.
It may be helpful to support the tool with both
hands during startup.
3. Gradually increase tool speed as needed for
your particular sanding application. NEVER
start sanding with the tool at the highest speed
setting.
Always make sure the workpiece is secure.
Do not apply excessive force to the tool;
let the tool perform the work.
WARNING
Page 14
CARE AND MAINTENANCE
14
ALWAYS DISCONNECT TOOL FROM THE AIR SUPPLY BEFORE PERFORMING
ANY MAINTENANCE ON THE TOOL.
Always make sure the tool is properly lubricated during operation. Proper lubrication
is shown in this instruction manual.
An in-line oiler (not included) is recommended to help increase tool life and keep the
tool properly lubricated. The in-line oiler should be regularly checked and filled with
air tool oil as needed. Proper adjustment of the in-line oiler can be performed by
placing a sheet of paper next to the tool’s exhaust ports while holding the throttle
completely open for 30 seconds. When a light stain of oil collects on the paper, the
oiler is properly adjusted. Excessive amounts of oil should be avoided.
Clean the entire tool with a cotton rag after each use. If storing the tool for an
extended period, it should be lubricated and run for approximately 30 seconds to
ensure oil has been evenly distributed throughout the tool. Always store tools in a
clean, dry environment away from the reach of children.
Recommended lubricants: air-tool oil or any other high grade turbine oil
containing moisture absorbent, rust inhibitors, metal wetting agents and an EP
(extreme pressure) additive. Consult your local retailer for further assistance
in selecting air tool oil best suited for proper lubrication.
STORAGE:
Tool must be well cleaned and lightly lubricated before storing.
Store tool in a dry, safe place out of the reach of children.
Page 15
WARRANTY
15
POSSIBLE PROBLEM SOLUTION
TROUBLESHOOTING
If the tool runs slowly or will not operate, check these possible problems and take the
required corrective action:
Grit or gum in tool.
Flush the tool with air-tool oil or gum solvent.
No oil in tool. Lubricate the tool.
Low air pressure.
Adjust the regulator on the tool to the maximum setting.
Adjust the compressor regulator to tool maximum of 90 PSI.
NOTE: Air hoses may cause up to 15 PSI loss in
pressure, so you may need to set a higher compressor
output to maintain the required pressure at the tool.
Air hose leaks.
Tighten and seal hose fittings if leaks are found. Use
sealing tape.
Pressure drops.
Be sure the hose is the proper size. Long hoses or tools
using large volumes of air may require an internal diameter
of 1/2 in. I.D. or larger, depending on total hose length.
Do not use multiple hoses connected together with
quick-connect fittings. This causes additional loss of
pressure and reduces the tool power. Use single hoses
of the proper length.
Worn rotor blade. Replace rotor blade.
Moisture blowing out of
tool exhaust.
Water in compressor tank; drain tank. (See air
compressor manual.)
Oil the tool and run until no water is evident. Oil the tool
again and run 1 – 2 seconds.
This tool is warranted by the manufacturer to the original purchaser from the original
purchase date for three (3) years subject to the warranty coverage described herein.
This tool is warranted to the original user to be free from defect in material and
workmanship. If you believe that a tool is defective, return the tool, with proper proof
of purchase to the point of purchase. If it is determined that the tool is defective and
covered by this warranty, the distributor will replace the tool or refund the
purchase price.
This warranty is void if: defects in materials or workmanship or damages result from
repairs or alterations which have been made or attempted by others or the
unauthorized use of nonconforming parts; the damage is due to normal wear, damage
is due to abuse (including overloading of the tool beyond capacity), improper
maintenance, neglect or accident; or the damage is due to the use of the tool after
partial failure or use with improper accessories or unauthorized repair or alteration.
This warranty gives you specific legal rights, and you may also have other rights that
vary from state to state.
For warranty questions, call our Customer Service Department at 1-888-3KOBALT,
8:00 a.m. – 8:00 p.m. EST, Monday – Friday.
Page 16
EXPLODED VIEWS
24
25
26
27
28
29
30
31
32
33
D
35
36
37
F
39
40
E
G
39
H
45
AA
Sanding pad
1
2
3
4
C
6
7
8
9
10
11
B
13
14
15
16
17
18
19
20
21
22
23
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
5
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
Part No.
Description Qty.
Part No.
Description Qty
Housing
Top Cover
Bottom Cover
Set Ring
Snap ring
Bearin
Washer
Washer
g
Rear plate
Rotor
Rotor blade
Cylinder
Front plate
O-ring
Lock ring
Crank shaft
Semi-round key
Screw
Screw
Bearing
Bearing seal
Bearing shield
Snap ring
Balance seat
Pad cover
Trigger lever
Pin
Pin
Pin
E-clip
Valve stem
O-ring
O-ring
O-ring
Air regulator
Spring
O-ring
O-ring
Regulator cap
Va
cuum adapter
Outlet bushing
Air inlet
Revolving Tube Attachment
Cover
Wrench
.
Printed in China
16
KOBALT
®
and the K Design®are registered
trademarks of LF, LLC. All Rights Reserved.
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