Kobalt SGY-A11WH Instruction Manual
ITEM #0771595
MODEL SGY-A11WH
VARIABLE SHADE
AUTO-DARKENING
WELDING HELMET
Français p.11
Español p.21
1
AB16565
ATTACH YOUR RECEIPT HERE
Serial Number
Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-888-3KOBALT, 8:00 a.m.-8:00 p.m., EST, Monday-Friday.
kobalttools.com
Kobalt® is a registered trademark of LF, LLC.
All rights reserved.
TABLE OF CONTENTS
Instructions for Adjusting Head Band ........................................................................................ 8
Instructions for Changing The Batteries ................................................................................... 8
Instructions for Installing New Batteries .................................................................................... 9
Operating Instructions ...........................................................................................................................10
Care and Maintenance ..........................................................................................................................10
Safety Information .................................................................................................................... 3
Package Contents .................................................................................................................... 4
Disassembly Instructions for the Lens and Automatic Filter..................................................... 5
Reinstallation Instructions for the Lens and Automatic Filter.................................................... 6
Instruction for Adjusting Angle of Helmet .................................................................................. 7
Instructions for Adjusting Headgear .......................................................................................... 7
Troubleshooting .................................................................................................................................
11
Warranty .................................................................................................................................
11
RECOMMENDEDSHADENUMBERS
WELDING PROCESS
Covered Electrode
MIG Plate Welding
MIG Sheet Metal
TIG
MAG
Arc Gouging
Plasma Cutting
Plasma Welding
2
PRODUCT SPECIFICATIONS
3.94in.× 3.64 in.
5.25in.×4.5in.×0.35in.
4
5-9 / 9-13 variable
Protectionupto16
Solarcell&replaceablebattery
Fullyautomatic
Inside & Adjustable dial
-5°C to 55°C (23°F to 131°F)
-10°C to 65°C (14°F to 149°F)
Nylon
610g
1/20,000ofasecond
0.15-0.80 of a second adjustable
Viewing Area
Filter Dimension
Light Shade Number
Dark Shade Number
UV/IR
Power Supply
Power On/Off
Light to Dark
Dark to Light (Delay Time)
Sensitivity
Operation Temperature
Storage Temperature
Helmet Material
Total Weight
Outside & Available
Grinding Function
Low Battery Warning Flash Yes
Arc Sensors 4
COMPONENT SPECIFICATIONS
kobalttools.com
• Wear impact-resistant, primary eye protection, safety glasses or goggles that meet current ANSI
• Avoid work positions that would expose unprotected areas of the body to sparks, spatter,
• The KOBALT welding filter should always be used with original KOBALT inner and outer
• Never place the helmet on or near hot surfaces.
• Keep helmet and all of its components out of the reach of children.
• Never open or tamper with the filter cartridge.
• The manufacturer is not responsible for modifications to the welding filter or the use of the filter
in any other manufacturer’s helmet.
• Failure to follow these warnings and operating instructions could result in severe personal
• The welding helmet is not suitable for overhead welding applications, laser welding or laser
• The recommended operating temperature range for the welding lens is -5°C to 55°C (23°F to
131°F ). Do not use this device beyond these temperature limits.
cover lenses. Protection could be compromised if unapproved modifications are made.
specifications at all times when using this welding helmet.
direct and/or reflection radiation. Use adequate protection if exposure cannot be avoided.
injury.
cutting applications.
SAFETY INFORMATION
Please read and understand this entire manual before attempting to adjust, operate
the product. If you have any questions regarding the product, please call customer service at
1-888-3KOBALT, 8 a.m. - 8 p.m., EST, Monday - Friday.
3
• If the helmet is not in use, make sure the grind/weld switch is on weld function.
NOTE: The headgear has been installed by the factory and the angle adjustment screw has been
set in position 3, which has the headgear the furthest away from the automatic filter.
To adjust the headgear so you are closer to the automatic filter, follow the
Instructions for Adjusting Headgear on page 7.
R
R
kobalttools.com
QUANTITYDESCRIPTIONPART
2A Headband adjusting nut
2B Outside square washer
2C
Inside square washer
2E Angle adjusting shaft
D1L,D2R
2 (L&R)Adjustable angle regulator
1F Headgear set
2G Filter frame bolt
1Outer protection lens
1Automatic filter
1Inner protection lens L
K
J
1Filter frame screw
2Filter frameH
I
2 M
Shade indicator fastener
2
2
2
2
1
N
O
P
Q
Shade indicator
Shade adjusting knob
Bag
Extra sweatbands
R Extra lenses
QUANTITYDESCRIPTIONPART QUANTITYDESCRIPTIONPART
PACKAGE CONTENTS
4
A
B
C
D2R
D1L
E
G
H
I
F
J
K
M
N
O
L
Q
P
R
kobalttools.com
DISASSEMBLY INSTRUCTIONS FOR THE LENS AND AUTOMATIC FILTER
5
2. Loosen the filter frame screw (I) by turning the screw
counterclockwise.
3. Lift the filter frame (H) and remove the automatic
filter (K) by turning it sideways and pulling it through
the filter frame.
4. Remove the protective film on the automatic filter (K).
1. Insert a finger into the semicircular hole and pull out on the
outer protection lens (J). Remove protective film from lens.
J
3
4
H
K
K
1
2
I
kobalttools.com
REINSTALLATION INSTRUCTIONS FOR THE LENS AND AUTOMATIC FILTER
1. Slide the automatic filter (K) through the filter frame and set
it back into the holding tray.
2. Lock the filter frame screw (I) by turning the screw clockwise.
Do not overtighten the nut or the threads may become stripped.
6
3. Place outer protection lens (J) back into the front of the
helmet by inserting one side of the lens into either side
slot and then bend the lens just enough that it will slip into
the other side slot.
1
K
H
3
J
2
I
kobalttools.com
7
INSTRUCTIONS FOR ADJUSTING HEADGEAR
INSTRUCTION FOR ADJUSTING ANGLE OF HELMET
1. Loosen one of the headgear adjusting nuts (A) by turning the
nut counterclockwise.
2. Slide the angle adjustment shaft (E) to either position 1 or 2.
3. Tighten the headgear adjusting nut down by turning it clockwise.
Do not overtighten the nut as the threads may become stripped.
4. Repeat steps 1 - 3 on the other headgear adjusting nut.
1. Loosen one of the headgear adjusting nuts (A) by turning the
nut counterclockwise.
2. Move the adjustable angle regulator (D1L and D2R) to the
desired pin.
3. Tighten the headgear adjusting nut down by turning it
clockwise Do not overtighten the nut as the threads may
become stripped.
4. Repeat steps 1 - 3 on other side of headgear.
2
E
1
2
3
1
A
3
A
1
A
D1L
kobalttools.com
8
INSTRUCTIONS FOR ADJUSTING HEAD BAND
INSTRUCTIONS FOR CHANGING THE BATTERIES
1. To loosen or tighten the head gear, push in on the knob on the
back of the head gear and turn clockwise to tighten or
counterclockwise to loosen.
2. To adjust the size of the head band, unsnap the latch and slide
the strap in to tighten or slide the strap out to loosen.
Then, snap the latch into the chosen slot.
1. Pull down on the battery cover to remove.
2. Using the stem on the battery cover. Place the stem into the slot
and push the top battery out by pushing back on the battery
cover and stem until the battery is pushed out far enough
to grab with your fingers.
3. Repeat step 2 to remove the bottom battery
2
1
1
I
NOTICE
Press the button and
turn left to loosen.
Press the button
and
turn right to tighten.
kobalttools.com
USES TWO CR2032
BATTERIES
USES TWO CR2032
BATTERIES
USES TWO CR2032
BATTERIES
2
3
9
INSTRUCTIONS FOR INSTALLING NEW BATTERIES
1. Use two CR2032 batteries
2. Insert the bottom battery into the bottom slot of the battery
holder with the positive (+) side facing down.
3. Insert the top battery into the top slot of the battery holder with
the positive (+) side facing up.
4. Reinstall the battery cover.
kobalttools.com
USES TWO CR2032
BATTERIES
USES TWO CR2032
BATTERIES
1
3
USES TWO CR2032
BATTERIES
2
OPERATING INSTRUCTIONS
2. On/off.
The solar unit automatically switches on when
exposed to light.
3. Select the shade number.
Five different shade numbers (9, 10, 11, 12 and
13) are available in the dark state. The shade
number can be selected by turning the shade
adjustment knob on the side of the helmet. The
shade setting is indicated by the arrow on the
switch.
4. Time delay selection.
By turning the delay selector knob on the top of the cartridge, the time taken from dark state
to clear state after welding is finished can be altered. This time delay range can be 0.15 - 0.8
seconds.
your individual requirements.
1. Adjust the welding helmet according to
Adjust the headband in both diameter and height.
Adjust the angle between the face and helmet
also. The recommended angle is 10° - 12°.
10° - 12°
1
approximately 0.15 second depending upon welding point temperature and shade setting.
This setting is ideal for tack welding or production welding with short weld cycles.
Turn to Min: This setting shortens the time delay after welding. The shortest setting is
Turn to Max: This setting lengthens the time delay to clear state from the dark state after
welding, with the longest delay being appoximately 0.8 seconds, depending upon welding
temperature and dark shade setting. This setting is ideal for high amperage welding where
there is a strong afterglow from the weld.
welding and welding in bright light conditions (lamp light or sunlight).
Turn to LO: The photosensitivity range is lower. This setting is suitable for high amperage
low amperage welding.
Turn to HI: This setting changes photosensitivity to a higher level. This setting is suitable for
5. Sensitivity selection.
6. Grind selection.
By turning the sensitivity selector knob on the top of the cartridge, the sensitivity to ambient
light change can be altered.
By switching the grind/weld switch to grind function, the helmet can be used during grinding.
10
CARE AND MAINTENANCE
Clean the helmet with mild soap in lukewarm water.
Clean the welding filter with a clean, lint-free tissue or cloth.
Do not immerse in water.
kobalttools.com
Loading...