Kobalt K7045V, K7060HFV, K7580V2 User Manual

Air Compressor

Manual

For Kobalt Models

K7580V2

Stationary

For questions concerning this air compressor, please call: 1-866-242-4298.

Printed In USA

Stationary Compressor Limited Warranty

Lowe’s Kobalt Models K7045V, K7060HFV & K7580V2

Warranty

This warranty of the Lowe’s Kobalt Stationary Single-Stage Models K7045V and K7060HFV, and Stationary Two-Stage Model K7580V2 (hereinafter the “Kobalt Product”) extends to the original us er of the Kobalt product.

Warranty Duration

This Kobalt Product is warranted to the original purchaser from the original purchase date for three (3) years subject to the Warranty Coverage described herein.

Warranty Coverage

This Kobalt Product is warranted by Abac/American I MC, Inc. USA (referred to hereinafter as “Abac”), 1623 Cedar Line Drive, Rock Hill, SC 29730 to be free from defects in materiel and workmanship.

This warranty is void if: defects in materials or workm anship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the dam age is due to normal wear, damage is due to abuse (including overloading of the Kobalt Product beyond capacity), improper m aintenance, neglect or accident; or the damage is due to the use of the Kobalt Product after partial failure or use with improper accessories or unaut horized repair or alteration. If Kobalt Models K7045V and K7060HFV are used for commercial or industrial purposes the warranty will apply for ninety (90) days f rom the date of purchase. Kobalt Model K7580V2 is not limited to a ninety (90) day warranty when used in commercial or industrial applications.

In addition this warranty does not cover

; nor include any other Kobalt product, including:

· Kobalt product sold as reconditioned or used as rental equipm ent.

· Pre-delivery service such as assembly, oil or lubricants and adjust ments.

· Kobalt products that have become damaged or inoperative becaus e of ordinary wear, misuse (an air compressor that pumps air

more than the recommended duty cycle during a one hour period m ay be considered misuse), cold, heat, rain, excessive humidity, freeze damage, use of improper lubricants, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owners Manual(s) supplied with the product.

· Repair and transportation costs of merchandise determ ined not to be defective.

· Costs associated with assembly, required lubricant s, adjustments or other installation and start-up costs.

· Normal adjustments and expendable parts or accessories s upplied with the product which are expected to become inoperative or

unusable after a reasonable period of use, including but not lim ited to belts, pressure switches, rubber isolation pads, gaskets and intake air filters.

· Products sold by Abac under the Kobalt Brand which have been manufactured by and are ident ified as the product of another company, such as electric motors . That product manufacturer’s warranty, if any, will apply.

· Any component damaged in shipment or any failure caus ed by installing or operating the compressor under conditions not in compliance with the installation and operating guidelines.

· Pump or valve failure caused by rain, excessive humidity or corrosi ve environments and/or by using oil not specified, or by any oil contamination, or by failure to follow proper oil maintenanc e guidelines.

· Ring wear from inadequate filter maintenance.

· Cosmetic defects that do not interfere with com pressor functionality.

· Rusted tanks, including but not limited t o rust due to improper drainage.

· Electric motors and check valves aft er the first year of ownership.

· Drain valves.

· Damage due to improper wiring.

· Other items not listed but considered to be general wear parts.

Warranty Performance

DURING THE ABOVE DESCRIBED WARRANTY PERIODS SHOULD YOUR KOBALT PRODUCT EXHIBIT A DEFECT IN MATERIALS OR WORKMANSHIP, SUCH DEFECT WILL BE REPAIRED WHEN THE COMPLETE KOBALT PRODUCT IS SCHEDULED FOR REPAIR BY A KOBALT AUTHORIZED AIR COMPRESSOR

SERVICE CENTER. Service will be scheduled in accordanc e to the normal work flow and business hours at the service center location and the avail ability of replacement parts. All decisions of “Abac” with regard to this limited warranty shall be final.

Warranty Disclaimer

NO WARRANTY, ORAL OR W RITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE W ITH REGARD TO THIS KOBALT PRODUCT. ANY IMPLIED WARRANTIES OF “ABAC” REGARDING THIS KOBALT PRODUCT INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE WARRANTY PERIODS DESCRIBED ABOVE. “ABAC” SHALL NOT BE LIABLE FOR LOSS OF USE OF THIS PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE PURCHASER.

Limitations of Warranty Disclaimers

Some states do not allow limitations on how long an im plied warranty lasts, so the above limitations may not apply to you. Some states do not allow the exclusion or limitat ion of incidental or consequential damages, so the above limitation or exclusion m ay not apply to you.

Abac/American IMC, Inc. “ABAC” Authorized Service Centers for KOBALT Product

Stationary Air Compressor service under this warranty is available on t hese Kobalt Product models by contacting us at 1-866-242-4298 for a service center nearest you to schedule on-site repair.

Rev. 0306

K7045V

K7060HFV

TABLE OF CONTENTS

PAGE

1 Safety Guidelines - Definitions

Before Using the Air Compressor

2 When Installing or Moving the Compressor

Before Each Use

3 Follow Safety Precautions for Electrical Connection

Plan Ahead to Protect Your Eyes, Hands, Face & Ears

When Operating

4 Spraying Precautions

Perform These Maintenance Operations

5 Warning Labels

Glossary

6 Wiring

Starting the Compressor

7-8 Troubleshooting

9-13 Parts

14 Warranty Statement

Illustration Number Description Quantity Part Number

1. Crankcase 1 5961101

2. Cylinder 1 5930001

3. Head 1 5961405

4. Crankshaft 1 5961200

5. Crankcase Bottom 1 5961301

6. Valve Assembly 1 5940051

7. Conrod Insert (Half Bearing) 4 9013013

8. Conrod 2 5011101

9. Conrod Nut 4 9128234

10. HP Piston 1 5021100

11. LP Piston 1 5922100

12. HP Wrist Pin 1 5021200

13. LP Wrist Pin 1 5922200

14. Circlip 4 9140050

15. HP Step Ring 1 9020014

16. HP Compression Ring 1 9020044

17. HP Oil Ring 2 9020074

18. LP Step Ring 1 9020035

19. LP Compression Ring 1 9020047

20. LP Oil Ring 1 9020065

21. Air Filter Assembly 1 5281000

22. Air Filter Element 1 5281100

23. Bearing Housing (NDS) 1 5061690

24. Bearing Housing (DS) 1 5061590

25. Intercooler Tube 1 5962020

26. Flywheel 1 3600101

27. Main Bearing (6206) 2 9170020

28. Oil Sight Glass 1 9022003

29. Oil Fill Plug 1 9024011

30. Oil Seal 1 9163020

31. Flywheel Bolt 1 9110024

32. Flywheel Washer 1 9004009

33. Crankcase Bottom Gasket 1 5950101

34. Crankcase Gasket 1 5950201

35. Cylinder Gasket 1 5950300

36. Valve Plate Gasket 1 5940301

37. Head Gasket 1 5050400

38. Bearing Housing Gasket 2 5050500

39. Intercooler Gasket 1 5950600

40. Safety Valve (1/4 in 65 psi) 1 9049064

41. Head Bolt 6 9101756

42. Bearing Housing Bolt 8 9101144

43. Cylinder Bolt 6 9101324

44. Crankcase Btm. Bolt 12 9114262

45. Intercooler Bolt 3 9101154

46. Oil Drain Plug 1 9101154

47. Inlet Filter Bolt 2 9101524

48. Aftercooler Gasket 1 5070200

49. Aftercooler 1 5070101

50. Safety Valve (1/4 in 217 psi) 1 9049032 Kits

Gasket Kit 53N0056 HP Ring Kit 8227093 HP Running Gear Kit 8226502 LP Ring Kit 8227092 LP Running Gear Kit 8226503

B5900 Two Stage Compressor Pump

46a. Oil Drain Tube 1 9053853

WARNING

Safety is a combination of common sense, staying alert and knowing how your compressor works. Read this manual to understand this compressor.

CAUTION

DANGER

SAFETY GUIDELINES - DEFINITIONS

means if safety information is not followed someone will be seriously injured or killed

means if safety information is not followed someone may be seriously injured or killed

means if safety information is not followed someone could be seriously injured or killed

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Before using the air compressor

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this compressor.

Air compressors are utilized in a variety of air system applications. Because air compressors and other components (hoses, connectors, air tools, spray guns, etc.) make up a high pressure pumping system, the following safety precautions should be observed at all times.

Only persons familiar with these rules of safe operation should use the air compressor.

1. Read the instruction manual carefully before attempting to assemble, disassemble or operate your system. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Review and understand all safety instructions and operating procedures in this manual.

3. Review the maintenance methods for this compressor (See “Maintaining Your Compressor” section).

Things you should know Inspect your work area

1. Keep work area clean.

2. Cluttered areas and benches invite accidents. Floors must not be slippery from wax or dust.

1. To reduce the risk of injury from accidental starting, turn switch off and disconnect the power before checking it.

2. If any part is missing, bent or broken in any way, or any electrical part does not work prop erly, keep the compressor off and disconnected.

3. Check hoses for weak or worn condition before each use, making certain all connections are secure. Do Not use if defect is found.

Do not operate compressor if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

This compressor is Not designed for and should not be used in breathing air applications.

Inspect your compressor

WARNING

Page 1

DANGER

Page 12

B5900 Two Stage Compressor Pump

46a

+ 5 hidden pages

Kobalt K7045V, K7060HFV, K7580V2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual