Kobalt K13RS-03 User Manual

AB17892
Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST, Monday - Friday.
ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
Español p. 30
ITEM #0813978
13-AMP
RECIPROCATING SAW
MODEL #K13RS-03
Français p. 15
2
TABLE OF CONTENTS
Product Specications ......................................................................................2
Package Contents ............................................................................................3
Safety Information ............................................................................................ 4
Preparation .......................................................................................................7
Operating Instructions ...................................................................................... 8
Care and Maintenance ...................................................................................13
Troubleshooting..............................................................................................14
Warranty ........................................................................................................ 14
PRODUCT SPECIFICATIONS
COMPONENT SPECIFICATION
Rated power input 120V~60Hz, 13A
No-load speed 0-2,800 SPM
Blade stroke 1-1/4 in.
Cutting capacity Wood: Depth 9 in. (230mm)
Steel: Depth 3/4 in. (20mm)
3
PACKAGE CONTENTS
PART DESCRIPTION PART DESCRIPTION
A Base shoe F Hang hook
B Blade clamp G Variable-speed dial
C LED worklight H Variable-speed trigger switch
D Shoe-release lever I Saw blade
E Orbital-function lever
WARNING
• Remove the tool from the package and examine it carefully. Do not discard the carton or any packaging material until all parts have been examined.
• If any part of the tool is missing or damaged, do not connect the plug to the power source or use the tool until the part has been repaired or replaced. Failure to heed this warning could result in serious injury.
C
H
I
A
F
G
B
D
E
4
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble or operate this product. If you have any questions regarding the product, please call customer service at 1-888-3KOBALT, 8 a.m. - 8 p.m., EST, Monday - Friday.
WARNING
• The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power-tool operation, always wear safety goggles or safety glasses with side shields and a full-face shield, when needed. It is recommended to use a wide vision safety mask over eyeglasses or standard safety glasses with shields. Always use eye protection marked to comply with ANSI Z87.1.
• Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
– Lead from lead-based paints – Crystalline silica from bricks, cement, and other masonry products – Arsenic and chromium from chemically-treated lumber
• Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:
– Work in a well-ventilated area. – Work with approved safety equipment, such as dust masks that are specially designed to
lter out microscopic particles.
– Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote absorption of harmful chemicals.
Know the Tool
To operate this tool, carefully read this manual and all labels afxed to the tool before using it.
Keep this manual available for future reference.
Important
This tool should be serviced only by a qualied service technician.
Read All Instructions Thoroughly
5
SAFETY INFORMATION
Some of the following symbols may be used on this tool. Please study them and their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely.
SYMBOL DEFINITION SYMBOL DEFINITION
V Volts
Alternating Current
A Amps
Class II Construction
W Watts n
0
No-load Speed
Hz Hertz SPM Strokes per Minute
WARNING- To reduce the risk of injury, user must read instruction manual.
A danger, warning or caution. It means ‘Attention! Your safety is involved.’
General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock,
re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
6
SAFETY INFORMATION
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
• Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the inuence of drugs,
alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving
parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury
within a fraction of a second.
Power tool use and care
• Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7
SAFETY INFORMATION
• Use the power tool, accessories and tool bits, etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in
a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
Service
Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Specic Safety Warnings for Reciprocating Saw
• Hold the power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool ″live″
and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may
lead to loss of control.
• Keep hands away from cutting area. Do not reach under the material being cut. The proximity of the blade to your hand is hidden from your sight.
• Always disconnect the plug from the power source before changing the saw blade.
• Make certain that all adjusting levers and the blade holder are tight before making a cut. Loose adjusting levers and holders can cause the tool or blade to slip; loss of control may result.
• Check that the switch is “off” before connecting the plug to a power source. Accidental starting could cause injury.
• Never touch the saw blade after immediate use. It may be hot after prolonged use.
• Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator or connect the tool to an external dust vacuum if cutting generates a great amount of dust.
PREPARATION
Know Your Reciprocating Saw
This reciprocating saw can be used for these purposes: cutting wood products and cutting plastic and metal materials. Before attempting to use the reciprocating saw, familiarize yourself with all of its operating features and safety requirements.
WARNING
• Do not allow familiarity with the reciprocating saw to cause carelessness. Remember that one careless moment is enough to cause severe injury. Before attempting to use any tool, be sure to become familiar with all of the operating features and safety instructions.
• Do not attempt to modify this tool or create accessories not recommended for use with this
tool. Any such alteration or modication is misuse and could result in a hazardous condition
leading to possibly serious personal injury.
8
OPERATING INSTRUCTIONS
1. Blade Selection
To obtain the best performance from the saw, it is important to select the correct blade for the particular application and the type of material to be cut.
Blades with fewer teeth, e.g., 10 teeth per inch (TPI), are typically used for cutting wood; blades with more teeth are better for cutting metal or plastic. It is recommended to use 14 TPI blades for plastics and soft metals and 18 TPI blades for hard metals.
Installing a Saw Blade
a. Disconnect the saw from the power supply. b. Rotate the sleeve around the blade clamp (B)
counterclockwise to open the clamp and hold the sleeve in that position.
c. Insert the saw blade (I) into the blade clamp as far as possible, then release the sleeve to
lock the blade in position.
d. Check that the blade is securely attached.
Removing the Saw Blade
a. Disconnect the saw from the power supply. b. Rotate the sleeve around the blade clamp (B) counterclockwise to open the clamp and
hold the sleeve in that position.
c. Remove the saw blade (I) from the blade clamp.
WARNING
• The saw blade may be very hot after use. Allow the blade to cool down or wear gloves when removing a saw blade.
• Use only a standard reciprocating saw blade. Never try to use T- or U-shaped jig saw blade. Failure to heed this warning could cause loss of control and can result in possible serious injury.
2. Variable-Speed Trigger Switch
Your reciprocating saw is equipped with a variable­speed trigger switch (H) to turn the saw on and off and to control the speed.
a. To start the saw, depress the variable-speed
trigger switch.
b. To stop the saw, release the variable-speed
trigger switch and allow it to return to the “OFF” position.
c. To vary the speed, simply increase or
decrease the pressure on the variable-speed trigger switch. The more tightly the variable speed trigger switch is squeezed, the higher the speed.
2
H
1
9
OPERATING INSTRUCTIONS
3. Variable-Speed Dial
Adjust the sawing speed (strokes per minute) with the variable-speed dial (G).
Turn the dial to any position between “1” for the lowest speed and “6” for the highest speed.
4. LED Worklight
The LED worklight (C), located on the front of the saw, will illuminate when the variable-speed trigger switch (H) is depressed. This provides additional light on the surface of the workpiece for operation in lower-light conditions.
The LED worklight will turn off when the trigger switch is released.
5. Shoe Adjustment
For maximum control and longer blade life, the base shoe (A) slides in or out to adjust the effective stroke length.
a. Disconnect the saw from the power supply. b. Pivot the shoe-release lever (D) to the vertical
position to release the base shoe (A). c. Pull the base shoe to the desired position. d. Pivot the shoe-release lever to its original
position to tighten the shoe.
3
G
4
C
5
A
D
10
OPERATING INSTRUCTIONS
6. Pivoting the Shoe
The base shoe (A) pivots to provide maximum contact with the surface being cut.
a. Disconnect the saw from the power supply. b. Hold the saw securely, then manually pivot the
shoe to the desired angle.
WARNING
• To avoid injury and damage, do not operate the saw without the base shoe in place. The spindle may strike against the workpiece and damage the reciprocating mechanism.
7. Orbital Function Lever
This reciprocating saw has the option of orbital action to make the blade swing slightly as it cuts.
a. Release the variable-speed trigger switch (H)
and allow the saw to come to a complete stop before making adjustment.
b. Turn the orbital-function lever (E) to the “
position for orbital cutting action.
c. Turn the orbital-function lever to the “ ” for
straight cuts without orbital action.
Orbital action increases the speed of the cut, but may
result in a rougher nish to the cut in some materials.
Experiment on a piece of scrap material in order to determine the optimum pendulum action setting.
8. Hang hook
Your reciprocating saw is equipped with a hang hook (F) for hanging it when not in use. Simply fold out the hang hook to the required position. When the tool is hanging by the hook, ensure that the saw blade is removed to avoid unintended contact or injury.
Fold the hook back in again before cutting with the saw.
6
A
7
E
8
F
11
OPERATING INSTRUCTIONS
9. General Cutting
WARNING
• Before connecting the tool to a power source, always check to determine that the variable­speed trigger switch (G) performs properly and returns to the “OFF” position when released.
• Hold the tool only by the plastic handle and the insulated grip area to help prevent electrical shock. You may encounter electrical wiring when
sawing into walls or oors. Sawing into a “live”
wire will cause electric shock.
a. Disconnect the saw from the power supply.
b. Make sure that the workpiece is rmly clamped
in place. c. Use the appropriate type and size of blade for the workpiece material and size. d. Pivot the base shoe (A) as necessary to make sure that the blade (I) will extend beyond
the shoe and the workpiece at all times. e. Adjust the base shoe as necessary to expose unworn blade teeth for longer blade life. f. Set the speed range as suitable for your application. The appropriate speed will vary with
different applications. g. Check for clearance behind the workpiece so that the blade will not impact another
surface. h. Mark the line of cut clearly. If cutting metal, apply cutting oil to the line. i. Connect the saw to an electrical outlet.
j. Hold the saw rmly with both hands. Make sure to keep your hands on the insulated
gripping areas only and away from the cutting area of the workpiece. k. Depress the variable-speed trigger switch (H) to start the saw. Bring it to the maximum
desired cutting speed before applying the blade to the workpiece.
l. Place the shoe base (A) rmly on the workpiece while cutting. Use only enough steady
pressure on the blade to keep the saw cutting; do not force the tool. m. Reduce pressure as the blade comes to the end of the cut. n. Allow the saw to come to a complete stop before removing the blade from the workpiece.
o. When sawing berglass, plaster, wallboard, or spackling compound, clean the motor vents
frequently with a vacuum or compressed air. These materials are highly abrasive and may
accelerate the wear on motor bearings and brushes.
WARNING
• Always wear safety goggles or safety glasses with side shields when using compressed air to
clean the tool. If the operation is dusty, also wear a dust mask.
NOTICE: Cutting speeds should vary with the workpiece. Hard materials, such as metals, require lower speeds; for softer materials, use higher speeds. Do not force the saw. Let the blade and saw do the work.
9
12
OPERATING INSTRUCTIONS
10. Plunge Cutting
Your reciprocating saw is ideal for plunge cutting directly into surfaces that cannot be cut from an
edge, such as into walls or oors. Plunge cutting
may be performed two ways, depending on how the blade is installed.
WARNING
• Do not plunge cut into metal surfaces.
a. Disconnect the saw from the power supply.
b. Make sure that the workpiece is rmly clamped
in place. c. Use the appropriate type and size of blade for
the workpiece material and size. d. Insert the blade into the tool. e. Adjust the base shoe (A) as necessary to
make sure that the blade will extend beyond the shoe and the workpiece at all times. f. Adjust the base shoe as necessary to expose unworn blade teeth for longer blade life. g. Set the speed range as suitable for your application. The appropriate speed will vary with
different applications. h. Check for clearance behind the workpiece so that the blade will not impact another
surface. i. Connect the saw to an electrical outlet.
j. Hold the tool rmly, resting the edge of the base shoe on the workpiece.
k. With the blade just above the workpiece, press the variable-speed trigger switch (H) to
start the saw and allow it to come to desired cutting speed. l. Use the edge of the shoe as a pivot and raise the gripping handle of the tool slowly to
plunge the blade into the workpiece until the shoe rests rmly on the workpiece.
m. After the blade has penetrated through the workpiece and the shoe is resting on the
workpiece, continue sawing along the marked cutting line.
WARNING
• To reduce the risk of explosion, electric shock and property damage, always check the work
area for hidden gas pipes, electrical wires or water pipes when making blind or plunge cuts.
• To avoid loss of control and serious injury, make sure that the blade reaches maximum speed
before touching it to the workpiece.
10
13
OPERATING INSTRUCTIONS
11. Metal Cutting
The saw can be used to cut metals, such as sheet steel, pipe, steel rods, aluminum, brass, and copper. Be careful not to twist or bend the saw blade. Do not force the tool.
The use of cutting oil is recommended when cutting soft metals and steel. Cutting oil will keep the blade cool, increase cutting action, and prolong blade life.
WARNING
• Never use gasoline as a lubricant because normal sparking could ignite the fumes.
a. Securely clamp the workpiece in position and make the cut close to the clamping point to
minimize vibration. b. When cutting conduit pipe or angle iron, clamp the work in a vise, if possible, and cut close
to the vise. c. To cut thin sheet material, “sandwich” the material between pieces of hardboard or
plywood and clamp the layers together to reduce vibration and tearing of the material.
CARE AND MAINTENANCE
All maintenance should only be carried out by a qualied service technician.
Cleaning
Before cleaning or performing any maintenance, disconnect the plug from the power source. For safe and proper operation, always keep the tool and its ventilation slots clean.
Always use only a soft, dry cloth to clean your reciprocating saw; never use detergent or alcohol.
WARNING
• Always wear safety goggles or safety glasses with side shields when using compressed air
to clean the tool. If the operation is dusty, also wear a dust mask.
14
TROUBLESHOOTING
WARNING
• Turn the switch to the “OFF” position and disconnect the plug from the power source before
performing troubleshooting procedures.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Blade binds, jams, or burns the wood.
1. Improper operation. 1. See “OPERATING INSTRUCTIONS” section.
2. Dull blade. 2. Replace or sharpen blade.
3. Improper blade. 3. Replace blade.
Blade cannot be removed.
Saw dust in the blade clamp slot.
Clean the blade clamp slot with a brush.
Saw vibrates or shakes.
1. Improper blade. 1. Replace blade.
2. Improper operation of
installing blade.
2. Remove the blade and reinstall it.
WARRANTY
This saw is warranted to the original purchaser from the original purchase date for ve (5)
years subject to the warranty coverage described herein. This saw is warranted for the original user to be free from defects in material andworkmanship.
If you believe the saw is defective at any time during the specied warranty period, simply
return the saw along with proof of purchase to the place of purchase for a free replacement or refund, or call 1-888-3KOBALT (1-888-356-2258) for warranty service.
This warranty is void if: defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the damage is due to normal wear, damage is due to abuse (including overloading of the tool beyond capacity), improper maintenance, neglect or accident; or the damage is due to the use of the tool after partial failure or use with improper accessories or unauthorized repair or alteration.
This warranty excludes accessories.
This warranty gives you specic legal rights, and you may also have other rights that vary from
state to state.
L G Sourcing, Inc., N. Wilkesboro, NC 28659
Printed in China
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