Kobalt K13015F Operator's Manual And Parts List

MODEL/MODELO #K13015F
Operator’s Manual and Parts List
Manual del Operador y Lista de las Piezas (pag. 15)
Oilless, Single Stage, Direct Drive,
Electric Air Compressor
WARNING: Read and understand all safety precautions in this manual before operating. Failure to comply with
instructions in this manual could result in personal injury, property damage, and/or voiding of your warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these instructions.
K13015FOM_Ver.0406Printed in China
TABLE OF CONTENTS
SAFETY GUIDELINES ........................................................................................................................................................................ 3
FEATURES - Product specifications .................................................................................................................................................... 4
ELECTRICAL POWER REQUIREMENTS .......................................................................................................................................... 5
OVERVIEW .......................................................................................................................................................................................... 6
GLOSSARY OF TERMS ...................................................................................................................................................................... 6
ASSEMBLY .......................................................................................................................................................................................... 7
OPERATION ........................................................................................................................................................................................ 9
MAINTENANCE ................................................................................................................................................................................. 11
TROUBLESHOOTING CHART .......................................................................................................................................................... 11
PARTS DIAGRAM .............................................................................................................................................................................. 12
PARTS LIST ....................................................................................................................................................................................... 14
3 YEAR LIMITED WARRANTY
Nu Air Compressors and Tools S.p.A. (the Company) warrants to the original retail consumer that it will repair or replace, free of charge, any parts found by the Company or its authorized service representatives to be defective in material or workmanship. The warranty period will be 36 months from the date of purchase for use in consumer applications only.
This warranty covers the cost of replacement parts and labor. Transportation charges for submitting products for warranty service, or for shipping repaired or replacement products back to the consumer, must be borne by the consumer. The effects of corrosion, erosion and normal wear and tear are excluded from this warranty coverage. This warranty will be void if the purchaser fails to install, maintain and operate the product in accordance with the instructions and recommendations of the Company set forth in the owner’s manual, or if the product is used as rental equipment. The Company will not be liable for any repairs or adjustments to the product or for any costs or labor performed by the purchaser without the Company’s prior authorization.
THE COMPANY MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. THE WARRANTY SERVICE DESCRIBED ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS WARRANTY; LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
Some states do not allow a disclaimer of implied warranties, or the exclusion or limitation of incidental and consequential damages, so the above disclaimers and exclusions may not apply to you. Notwithstanding the above, any claim against the Company under this warranty will be barred unless legal action is commenced within twelve (12) months after the warranty period expires.
This warranty gives you specific rights, and you may have other rights that vary from state to state.
All warranty communications should be directed to the Technical Service at 1-866-242-4298.
2
K13015FOM_Ver.0406
SAFETY GUIDELINES
The following information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections.
- A POTENTIAL HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE.
DANGER:
- A POTENTIAL HAZARD THAT COULD CAUSE SERIOUS INJURY OR LOSS OF LIFE.
WARNING:
- A POTENTIAL HAZARD THAT MAY CAUSE MODERATE INJURY OR DAMAGE TO EQUIPMENT.
CAUTION:
WARNING:
1. RISK OF FIRE OR EXPLOSION. Never spray
flammable liquids in a confined area. It is normal for the motor and pressure switch to produce sparks while operating. If sparks come into contact with vapors from gasoline or other solvents, they may ignite, causing fire or explosion. Always operate the compressor in a well-ventilated area. Do not smoke while spraying. Do not spray where sparks or flame are present. Keep compressor as far from spray area as possible.
2. RISK OF BURSTING. Rust can weaken the tank. Drain
the condensed water from the tank after each use to reduce rusting. If a leak is detected in the tank, replace the tank immediately. Do not weld, drill or modify the air tank of this compressor. Welding or modifications on the air compressor tank can severely impair tank strength and cause an extremely hazardous condition. Welding or modifying the tank in any manner will void the warranty.
3. RISK OF ELECTRICAL SHOCK. A licensed electrician
in accordance with all local and national codes must install all wiring. Never use an electric air compressor outdoors when it is raining or on a wet surface, as it may cause an electric shock.
4. RISK OF INJURY. This unit starts automatically.
ALWAYS shut off the compressor, remove the plug from the outlet, and bleed all pressure from the system before servicing the compressor, and when the compressor is not in use. Do not operate the unit with the shroud removed. Serious injury could occur from contact with moving parts.
6. RISK OF BURNS. High temperatures are generated
by the pump and manifold. To prevent burns or other injuries, DO NOT touch the pump, manifold or transfer tube while the pump is running. Allow them to cool before handling or servicing. Keep children away from the compressor at all times.
7. RISK TO BREATHING. Do not use this air compressor
to spray chemicals. Your lungs can be damaged by inhaling toxic fumes. A respirator may be necessary in dusty environments or when spraying paint. Do not carry while painting.
8. RISK OF EYE INJURY. Always wear ANSI Z87.1
approved safety goggles when using an air compressor. Never point any nozzle or sprayer toward a person or any part of the body. Equipment can cause serious injury if the spray penetrates the skin.
9. RISK OF BURSTING. Do not tamper with the control
knob or adjust the relief valve for any reason. Doing so voids all warranties. They have been preset at the factory for the maximum pressure of this unit.
Personal injury and/or property damage may result if
the control board or the relief valve are tampered with.
10. RISK OF BURSTING. Check hoses for weak or
worn condition before each use, making certain all connections are secure. Do not use if defect is found. Purchase a new hose or notify an authorized service center for examination or repair.
11. RISK TO HEARING. Always wear hearing protection
when using an air compressor. Failure to do so may result in hearing loss.
5. RISK OF BURSTING. Check the manufacturer’s
maximum pressure rating for air tools and accessories. Compressor outlet pressure must be regulated so as to never exceed the maximum pressure rating of the tool. Relieve all pressure through the hose before attaching or removing accessories.
CAUTION:
1. Drain the moisture from the tank on a daily basis. A clean, dry tank will help prevent corrosion.
2. Pull the pressure relief valve ring daily to ensure that the valve is functioning properly, and to clear the valve of any possible obstructions.
3. To provide proper ventilation for cooling, the compressor must be kept a minimum of 12 inches (31 cm) from the nearest wall, in a well-ventilated area.
4. Fasten the compressor down securely if transporting is necessary. Pressure must be released from the tank before transporting.
K13015FOM_Ver.0406
12. RISK TO BREATHING. Never directly inhale the
compressed air produced by a compressor. It is not suitable for breathing purposes.
13. The power cord on this product contains lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm.
Wash hands after handling.
5. Protect the air hose and electric cord from damage and puncture. Inspect them weekly for weak or worn spots, and replace if necessary.
6. To reduce the risk of electric shock, do not expose to rain. Store indoors.
7. Never operate the compressor if the power cord or plug are damaged. Take the equipment to the nearest Authorized Service Center, and have a Technician replace it.
3
FEATURES
PRODUCT SPECIFICATIONS
Running Horsepower ........................................................1.3 HP
Air Tank Capacity ............................................................ 1.5 gal.
Air Pressure ........................................................... 135 psi max.
Air Delivery ................................................. 2.4 SCFM @ 90 psi
PRESSURE
REGULATOR
KNOB
SWIVEL HANDLE
ON / OFF SWITCH
Lubrication ......................................................................Oil-Free
Adjustable Air Outlet ...................................... from 40 to 135 PSI
Gauges ...............................................................1.5 in. diameter
Input ........................................ 120 V, 60 Hz, AC only, 12 Amps
Net Weight ......................................................... 24.2 lbs. / 11 kg
Fig. A
TANK PRESSURE
GAUGE
ELECTRICAL CABLE
SHELL
AIR OUTLET
INFLATION
ADAPTER
DRAIN VALVE
INFLATION NEEDLE
INFLATION
NOZZLES
SAFETY VALVE
WHEELS
AIR CHUCK
1/4 IN. NPT MALE
CONNECTOR FITTING
1/4 IN. NPT FEMALE
CONNECTOR FITTING
QUICK COUPLER
ELECTRICAL
CABLE
SAFETY NOZZLE
BLOWER
ATTACHMENT
TIRE GAUGE
4
COIL HOSE
SEAL THREAD TAPE
K13015FOM_Ver.0406
ELECTRICAL POWER REQUIREMENTS
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the air compressor’s plug. When using the air compressor at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the compressor will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on air compressor data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25 ft. 16 16 16 16 14 14 50 ft. 16 16 16 14 14 12 100 ft. 16 16 14 12 10 ----
**Used on 12 gauge - 20 amp circuit. NOTE: AWG = American Wire Gauge
When working with the air compressor outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This air compressor is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This air compressor is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown.
This product must be grounded.
WARNING:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged, replace immediately. Never use air compressor with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
NOTE: Use longer air hoses instead of long extension cords.
Your air compressor will run better and last longer.
ELECTRICAL CONNECTION
This air compressor is powered by a precision built electric
motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the air compressor does not operate when plugged into an outlet, double check the power supply.
SPEED AND WIRING
The no-load speed of this air compressor is approximately 26,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
Fig. 1
K13015FOM_Ver.0406
5
OVERVIEW
BASIC AIR COMPRESSOR COMPONENTS
Oilless air compressors are factory lubricated for life and do not require any oil.
The basic components of the air compressor are the electric motor, pump, control panel and tank.
The electric motor powers the pump. The electric motor is equipped with an overload protector and an automatic reset. If the motor becomes overheated, the overload protector will shut it down to prevent damage to the motor. When the motor sufficiently cools, it will automatically restart.
The pump compresses the air and discharges it into the tank. The tank stores the compressed air. The control panel of the compressor consists of the ON/OFF
button (A) and of the pressure regulator knob (B)
As compressed air is used and the pressure level in the tank drops to the cut-in pressure, the control board restarts the motor automatically, without warning, and the pump resumes compressing air. The pressure regulator shuts down the motor when the air pressure in the tank reaches the cut-out pressure.
.
AB
GLOSSARY OF TERMS
Air Filter
Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurity from the intake air of the compressor.
Air Tank
Cylindrical component which contains the compressed air.
Check Valve
Device that prevents compressed air from flowing back from the air tank to the compressor pump.
Cut-In Pressure
The low pressure at which the motor will automatically restart.
Cut-Off Pressure
The high pressure at which the motor will automatically shut off.
Electric Motor
Device which provides the rotational force necessary to operate the compressor pump.
Manual On/Off Switch
Control which turns the air compressor on or off. The pressure switch will not automatically start and control the compressor unless the manual On/Off Switch is in the ON ( l ) position.
NPT (National Pipe Thread)
A seal thread tape must be used to provide a leak-free seal on pipe threaded connections.
Pressure Regulator
Automatically controls the on/off cycling of the compressor. It stops the compressor when the cut-off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut-in pressure.
PSI (Pounds Per Square Inch)
Measurement of the pressure exerted by the force of the air. The actual PSI is measured by a pressure gauge on the compressor.
Pump
Produces the compressed air with a reciprocating piston contained within the cylinder.
Safety Valve
Prevents air pressure in the air tank from rising over a predetermined limit.
SCFM (Standard Cubic Feet Per Minute)
A unit of measure of air delivery.
Tank Pressure Gauge
Indicates the pressure in the air tank.
Thermal Overload Switch
Automatically shuts off the compressor if the temperature of the electric motor exceeds a predetermined limit.
6
K13015FOM_Ver.0406
ASSEMBLY
FEATURES
KNOW YOUR AIR COMPRESSOR (See Fig. A, p. 4)
Before attempting to use this product, familiarize yourself with all operating features and safety rules.
AIR OUTLET
The air outlet is located on the front of the compressor. Its pressure is adjustable for each use from 40 to 135 psi. Pressure is adjusted by simply rotating the knob arrow to the desired pressure setting or use icon.
OIL-FREE UNIVERSAL MOTOR
Your air compressor features permanently lubricated bearings.
SAFETY VALVE
The safety valve is designed to automatically release air if the air receiver pressure exceeds the preset maximum.
TANK PRESSURE GAUGE
The tank pressure gauge indicates the pressure of the air in the tank.
ASSEMBLY
Estimated Time of Assembly: 2 minutes Tools Required: 9/16 in., 5/8 in. and 11/16 in. wrenches
(not included)
1) UNPACKING
Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included.
Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-866-242-4298 for assistance, or send a detailed FAX
request to 1-803-328-0375.
WARNING:
cause serious personal injury, always unplug the tool when assembling parts.
2) ASSEMBLING THE HANDLE
Slightly stretch out the handle and lower it onto the
compressor body, as shown in (Pic. 1). The handle should line up with the guides on each side of the compressor. Insert the two handle knobs into the holes on the sides of the handle (Pic. 2). Tighten firmly in a clockwise direction to secure the handle in position (Pic. 3).
3) ASSEMBLING THE ELECTRICAL CABLE SHELL
Align the 4 holes of the shell with the 4 hooks located on
the underside of the compressor (Pic. 4).
Press the sides of the shell inwards as shown in (Pic. 5).
Then push the shell forwards. The shell will click into position when it is correctly located (Pic. 6).
To prevent accidental starting that could
Pic. 1
CAUTION:
base for an operating compressor.
Remove the compressor from the shipping pallet or carton and place it on the floor or a hard, level surface. The compressor must be level to ensure proper drainage of the moisture in the tank.
PACKING LIST
Air Compressor Handle Handle knobs (2) Electrical cable shell Coil Hose Blower Attachment with Safety Nozzle Air Chuck Inflation Nozzles (2) Inflation Adapter Inflation Needle 1/4 in. NPT Quick Coupler 1/4 in. NPT Male Connector Fitting (2) 1/4 in. NPT Female Connector Fitting Tire Gauge Seal Thread Tape Operator’s Manual
WARNING:
not operate this tool until the damaged or missing parts are replaced. Failure to do so could result in possible serious personal injury.
WARNING:
accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
The shipping pallet is not designed as a
If any parts are damaged or missing do
Do not attempt to modify this tool or create
Pic. 2
Pic. 3
K13015FOM_Ver.0406
7
ASSEMBLY
Pic. 4
Pic. 5
click !
Pic. 6
4) ATTACHING HOSE TO COMPRESSOR (See Fig. 7 - 9)
Make sure the air compressor is off and unplugged.
Apply seal thread tape to both ends of the coil hose.
Insert one threaded end of the hose into the open end of female connector. Hold the end of the hose with a 9/16 in. wrench and use a 5/8 in. wrench on the female connector to tighten securely.
Attach quick coupler to other end of the hose. Hold the end of the hose with a 9/16 in. wrench and use a 11/16 in. wrench on the quick coupler to tighten securely.
NOTE: Be careful not to allow threads to become
cross-threaded.
Do not attach air chuck or other tool to the
WARNING:
open end of the hose until start-up has been completed.
Firmly grasp the open end of the hose; hold facing away from yourself and others.
Insert the female connector end of the coil hose into the air outlet on the air compressor. Push the connector firmly until you hear it click into place.
To disconnect the hose, push the external ring nut of the quick coupler backward.
Fig. 7
Fig. 8
Fig. 9
5) BREAKING IN THE PUMP (See Fig. 9 - 10)
Check and tighten all bolts, fittings, etc.
Place the switch in the OFF position and plug in the power cord.
Open the drain valve completely.
Turn the air compressor ON ( l ) and run the air compressor for 10 minutes to break in pump parts.
Place the switch in the OFF ( O ) position.
Close the drain valve.
8
Fig. 10
K13015FOM_Ver.0406
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
CAUTION:
or otherwise contaminated. Using the air compressor in this type of environment may cause damage to the unit.
Do not use in an environment that is dusty
APPLICATIONS
Air compressors are utilized in a variety of air system applications. Match hoses, connectors, air tools, and accessories to the capabilities of the air compressor.
USING THE AIR COMPRESSOR
See Figures 9 - 13.
Ensure power switch is in the OFF ( O ) position and air compressor is unplugged.
If not already installed, attach hose to compressor as previously instructed. The hose has to be inserted into the quick connect coupler and the regulator knob must be rotated to select the appropriate use or pressure.
Insert the blower attachment or connector for the tool you wish to use into the female connector on the other end of the spiral hose.
WARNING:
position before changing air tools or disconnecting the hose from the air outlet. Failure to do so could result in possible serious personal injury.
Always ensure the switch is in the OFF (O)
Fig. 11
Fig. 12
Connect the power cord to the power supply.
Turn the switch ON ( l ).
Following all safety precautions in this manual and the manufacturer’s instructions in the air tool manual, you may now proceed to use your air-powered tool or the blower attachment.
WARNING:
than this air compressor is capable of providing. Check the tool manual to avoid damage to the tool or risk of personal injury.
When using the blower attachment, the amount of air pressure can be further controlled by the amount the lever of the attachment is depressed.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tank and unplug the unit. Never leave the unit plugged in and/or running unattended.
Your tool may require more air consumption
Fig. 13
DRAINING THE TANK
See Figure 14.
To help prevent tank corrosion and keep moisture out of the air
used, the tank should be drained daily.
To drain:
Ensure power switch is in the OFF ( O ) position and air compressor is unplugged.
Rotate drain valve counterclockwise (left) to open.
Drain moisture from tank into a suitable container.
NOTE: Condensate is a polluting material and should
be disposed of in compliance with local regulations.
If drain valve is clogged, release all air pressure, remove and clean valve, then reinstall.
WARNING:
all air from the tank before servicing. Failure to depressurize tank before attempting to remove valve may cause serious personal injury.
Rotate drain valve clockwise (right) until tightly closed.
Unplug the air compressor and release
K13015FOM_Ver.0406
9
OPERATION
Fig. 14
HOW TO USE THE SWIVEL HANDLE
The handle is designed to be used in two different positions.
To lift up the compressor, use the handle in the ‘closed’ position (Pic. 1). Be sure the 2 handle knobs are well tightened.
To move the compressor using the wheels, mount the handle in the ‘open’ position: loosen the 2 handle knobs in counterclockwise direction (Pic. 2 - 2.1) and rotate the handle until it reaches the highest position. At this point re-tighten the 2 handle knobs.
The compressor can be easily trailed as shown in the
(Pic. 3).
Fig. 15
CHECKING THE SAFETY VALVE
See Figure 15.
Do not attempt to tamper with the safety
DANGER:
valve. Anything loosened from this device could fly up and hit you. Failure to heed this warning could result in death or serious personal injury.
The safety valve will automatically release air if the air receiver pressure exceeds the preset maximum. The valve should be checked before each day of use by pulling the ring by hand.
Turn the air compressor on and allow the tank to fill. The compressor will shut off when the pressure reaches the preset maximum.
Turn the air compressor off.
Pull the ring on the safety valve to release air for three to five seconds.
Release the ring. Air must immediately stop escaping when the ring is released. Any continued loss of air after releasing the safety valve ring indicates a problem with the safety valve. Discontinue use and seek service before continued use of the air compressor.
WARNING:
If air leaks after the ring has been released, or if the valve is stuck and cannot be actuated by the ring, do not use the air compressor until the safety valve has been replaced. Use of the air compressor in this condition could result in serious personal injury.
Pic. 1
2.1
Pic. 2
10
Pic. 3
K13015FOM_Ver.0406
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