Kobalt F226VWLVP Owner's Manual
PORTABLE
AIR COMPRESSOR
DIRECT-DRIVE, OIL FREE
OWNER’S MANUAL
and Parts List
For customer service, contact:
1-800-628-8815 ext. 5000
M-F 8:00 AM - 5:00 PM CST.
Item #37296
Model #F226VWLVP
WARNING!
Read and understand all safety precautions and operating instructions before using portable air compressor.
8/20/2008 Printed in China Part No. E103490
TABLE OF CONTENTS
Page
Safety Definitions ..................................................................................................................................... 1
Important Safety Instructions & Guidelines ........................ .......................................................... 1
Specifications ............................................................................................................................................. 2
Glossary ...................................... ................................................................................................................ 2
Duty Cycle ...................................... ............................................................................................................ 2
Parts & Features ........................................................................................................................................ 3
Operating Procedures ................................ ........................................................................................... 4
Maintenance .................................... ......................................................................................................... 6
Storage ..................................... .................................................................................................................. 6
Troubleshooting Guide ............................... .......................................................................................... 7
Exploded Parts Diagram ........................................................................................................................ 8
Parts List....................................................................................................................................................... 9
Limited Warranty ...................................................................................................................................... 10
Français ....................................................................................................................................................... 11
Español ....................................................................................................................................................... 23
DO NOT RETURN THIS
PRODUCT TO THE STORE!
Please call 1-800-628-8815 (ext. 5000)
STOP
for any questions regarding this product.
M-F 8:00 AM - 5:00 PM CST.
Thank You
Safety Instructions
The information listed below should be read and understood by the operator. This information is given to protect
the user while operating and storing the air compressor. We utilize the symbols below to allow the reader to recognize
important information about their safety.
DANGER
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
When used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION
CAUTION
Important Safety Instructions and Guidelines
• Save all instructions
WARNING
Improper operation or maintenance of this product could result in serious injury and/or property damage. Read and
understand all of the warnings and safety instructions provided before using this equipment.
The air compressor should be operated on a dedicated 15 amp circuit. If the circuit
does not have 15 free amps available, a larger circuit must be used. Always use
CAUTION
more air hose before utilizing extension cords. All extension cords used must be 12
gauge with a maximum length of 25 ft. The circuit fuse type must be a time delay.
Low voltage could cause damage to the motor.
Risk of Moving Parts
Risk of Burns
Risk of Falling
Risk from
Flying Objects
If the air compressor is in operation, all guards and covers should be attached or
installed correctly. If any guard or cover has been damaged, do not operate the
equipment until the proper personnel has correctly repaired the equipment. The
power cord should be free of any moving parts, twisting and/or crimping while in
use and while in storage.
There are surfaces on your air compressor that while in operation and thereafter
can cause serious burns if touched. The equipment should be allowed time to cool
before any maintenance is attempted. Items such as the compressor pump and the
outlet tube are normally hot during and after operation.
Operation of the air compressor should always be in a position that is stable. Never
use the air compressor on a rooftop or elevated position that could allow the unit to
fall or be tipped over. Use additional air hose for elevated jobs.
Always wear ANSI Z87.1 approved safety glasses with side shields when the air
compressor is in use. Turn off the air compressor and drain the air tank before
performing any type of maintenance or disassembly of the hoses or fittings. Never
point any nozzle or sprayer toward any part of the body or at other people or
animals.
1
Important Safety Instructions & Guidelines
Risk to Breathing
Risk of
Electrical Shock
Risk of
Explosion or Fire
Risk of Bursting
Avoid using the air compressor in confined areas. Always have adequate space
(12 inches) on all sides of the air compressor. Also keep children, pets, and others out of
the area of operation. This air compressor does not provide breathable air for anyone or
any auxiliary breathing device. Spraying material will always need to be in another area
away from the air compressor to not allow intake air to damage the air compressor filter.
Never utilize the air compressor in the rain or wet conditions. Any electrical issues or
repairs should be performed by authorized personnel such as an electrician and should
comply with all national and local electrical codes. The air compressor should also have
the proper three prong grounding plug, correct voltage, and adequate fuse protection.
Never operate the compressor near combustible materials, gasoline or solvent vapors.
If spraying flammable materials, locate the air compressor at least 20 feet away from
the spray area. Never operate the air compressor indoors or in a confined area.
Always drain the air compressor tank daily or after each use. If the tank develops
a leak, then replace the air compressor. Never use the air compressor after a leak
has been found or try to make any modifications to the tank. Never modify the air
compressor’s factory settings which control the tank pressure or any other function.
Specifications
Pump ....................................Oil-free direct drive
Induction Motor.......................................1.5 HP
Bore ................................................. 2.48 in.
Stroke................................................ 0.87 in.
Voltage Single Phase ................................ 120 VAC
Minimum Circuit Requirement ......................15 Amps
Air Tank Capacity ................................. 26 Gallons
Cut-in Pressure .......................................120 PSI
Cut-out Pressure .....................................150 PSI
SCFM @ 40 PSI............................................5.0
SCFM @ 90 PSI............................................4.0
Glossary
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure
for air delivery.
PSIG: Pounds per square inch gauge; a unit of
measure for pressure.
ASME: American Society of Mechanical Engineers.
California Code: Unit may comply with California Code
462 (l) (2)/ (M) (2).
Cut-In Pressure: The air compressor will automatically
start to refill the tank when the pressure drops
below the prescribed minimum.
Cut-Out Pressure: The point at which the motor stops
when the tank has reached maximum air
pressure.
Code Certification: Products that bear one or more of
the following marks: UL, CUL, ETL, CSA, have
been evaluated by OSHA-certified independent
safety laboratories and meet the applicable
Underwriters Laboratories Standards for Safety.
Duty Cycle
CAUTION
This is a 50% duty cycle air compressor. Do not run the air compressor more than 30 minutes of one hour. Doing
so could damage the air compressor.
2
Parts & Features
See figures below for reference.
Air Intake Filter
Provides clean air to the pump and must
always be kept free of debris. Check on a daily
basis or before each use.
Tank Pressure Gauge
Indicates the reserve air pressure in the tank.
Regulator Gauge
Indicates the outgoing air pressure to the
tool and is controlled by the regulator.
Quick Connect
Offers a quick release feature for attaching and
removing the air hose.
Regulator
The air pressure coming from the air tank is
controlled by the regulator. To increase the
pressure turn the knob clockwise and to
decrease the pressure turn the knob
counterclockwise.
Tank Safety Valve
Used to allow excess tank pressure to escape
into the atmosphere. This valve should only
open when the tank pressure is above the
maximum rated pressure.
Power Switch
This controls the power to the cut-in/cut-out
pressure switch. The pressure switch serves as
the Auto-On/Off positions for the motor.
Tank Drain Valve
Used to drain condensation from the air tank.
Located at bottom of tank.
3
Operating Procedures
WARNING
The air compressor should be turned off and unplugged
from the power source before any maintenance is
performed as well as the air bled from the tank and the
unit allowed time to cool. Personal injuries could occur
from moving parts, electrical sources, compressed
air or hot surfaces. The regulator assembly must be
attached before use. Failure to assemble correctly could
result in leaks and possible injury. If unsure of assembly
instructions or you experience difficulty in the assembly
please call customer service for further instruction.
Location of the Air Compressor
The air compressor should always be located in a
clean,
dry, and well ventilated environment. The unit should
have
at minimum, 12 inches of space on each side. The air
filter intake should be free of any debris or obstructions.
Check the air filter on a daily basis to be sure it is clean
and in working order.
Grounding Instructions
This product should be grounded. In the event of an
electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the
electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding
plug. (See the figure below.) The plug must be plugged
into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances. Check
with a qualified electrician or service personnel if these
instructions are not completely understood or if in doubt
as to whether the tool is properly grounded.
WARNING
Improper installation of the grounding plug will result in a
risk of electric shock. If repair or replacement of the
cord
or plug is necessary, do not connect the grounding wire
to either flat blade terminal. The wire with insulation
having an outer surface that is green with or without
yellow stripes is the grounding wire. Check with a
qualified electrician or serviceman if the grounding
instructions are not completely understood, or if in doubt
as to whether the product is properly grounded. Do not
modify the plug provided; if it will not fit the outlet, have
the proper outlet installed by a qualified electrician.
This product is for use on a circuit having a nominal
rating of 120 volts and is factory-equipped with a
specific electric cord and plug to permit connection to
a proper electric circuit. Make sure that the product is
connected to an outlet having the same configuration as
the plug. No adapter should be used with this product. If
the product must be reconnected for use on a different
type of electric circuit, qualified service personnel should
make the reconnection.
Extension Cords
Use only a 3-wire extension cord that has a 3-blade
grounding plug, and a 3-slot receptacle that will accept
the plug on the product. Make sure your extension cord
is in good condition. When using an extension cord, be
sure to use one heavy enough to carry the current your
product will draw. Cords must not exceed 25 feet and
No. 12 AWG size must be used. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating.
Break-In Procedures
No break-in procedure is required by the user. This
product is factory tested to ensure proper operation and
performance.
Plug
Grounding Pin
Grounded
Outlet
4
Daily Start-Up Procedures
1. Set the Power Switch to the Off position.
2. Check the air compressor visually for any damage
or obstruction.
3. Close the drain valve.
4. Connect the air hose to the quick connect socket on
the regulator assembly by inserting the quick connect
plug on the air hose into the quick connect socket.
The quick connect socket collar will snap forward and lock
the plug into place providing an air tight seal
between the socket and plug. To release the air hose
push the collar back on the quick connect socket.
5. Plug the power cord into the proper receptacle.
4
6. Turn the Power Switch to the On-Auto position and the
compressor will start and build air pressure in the tank
to cut-out pressure and then shut off automatically.
7. Adjust the regulator to a PSI setting that is needed for
your application and be sure it is within the safety
standards required to perform the task. If using a
pneumatic tool, the manufacturer should have
recommendations in the manual for that particular
tool on operating PSI settings.
NOTE: Always wear ANSI Z87.1 approved safety glasses
with side shields when the air compressor is in use.
Never point any nozzle or sprayer toward any part of
the body or at other people or animals.
Always wear the proper hearing protection.
1
Close
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3
5
Operating Procedures
Daily Shut-Down Procedures
1. Set the Power Switch to the Off position.
2. Unplug the power cord from the receptacle.
3. Set the outlet pressure to zero on the regulator.
4. Remove any air tools or accessories. When draining
the tank, always use ear and eye protection. Drain the
tank in a suitable location; condensation will be
present in most cases of draining.
5. Open the drain valve allowing air to bleed from the
tank. After all of the air has bled from the tank, close
the drain valve to prevent debris buildup in the valve.
Maintenance
NOTE: Any service procedure not covered in the
maintenance schedule below should be performed by
qualified service personnel.
WARNING
The air compressor should be turned off and unplugged
from the power source before any maintenance is
performed as well as the air bled from the tank and the
unit allowed time to cool. Personal injuries could occur
from moving parts, electrical sources, compressed air or
hot surfaces.
CAUTION
When draining the tank, always use ear and eye protection. Drain the tank in a suitable location; condensation
will be present in most cases of draining.
WARNING
Water that remains in the tank during storage will corrode
and weaken the air tank which could cause the tank to rupture. To avoid serious injury, be sure to drain the tank after
each use or daily.
CAUTION
To ensure efficient operation and longer life of the air
compressor unit, a routine maintenance schedule should
be followed. The following schedule is geared toward a
consumer whose compressor is used in a normal working
environment on a daily basis.
Items to Check/Change
Check Tank Safety Valve X
Overall Unit Visual Check X
Check Air Filter X
Drain Tank X
Before each
use or daily
Storage
For storing the air compressor, be sure to do the following:
1. Turn the unit off and unplug the power cord from the
receptacle.
2. Remove all air hoses, accessories, and air tools from
the air compressor.
3. Open the drain valve to bleed all air from the tank.
NOTES
4. Close the drain valve.
5. Perform the daily maintenance schedule.
6. Store the air compressor in a clean and dry location.
6
Troubleshooting Guide
WARNING
PROBLEM
Air leaks at the check valve or
at the pressure relief valve.
Air leaks between head and
cylinder.
Air leak from safety valve.
Pressure reading on the
regulated pressure gauge
drops when an accessory is
used.
The air compressor should be turned off and unplugged from the power source before any
maintenance is performed as well as the air bled from the tank and the unit allowed time to
cool. Personal injuries could occur from moving parts, electrical sources, compressed air, or hot
surfaces.
POSSIBLE CORRECTION
A defective check valve results in a constant air leak at the pressure relief valve
when there is pressure in the tank and the compressor is shut off. Drain the tank,
then remove and clean or replace the check valve.
Be sure of proper torque on head bolts. If leak remains, contact customer service
or technician.
Operate the safety valve manually by pulling on the ring. If the valve continues to
leak when in the closed position, it should be replaced.
If there is an excessive amount of pressure drop when the accessory is used,
replace the regulator.
NOTE:
Adjust the regulated pressure under flow conditions (while accessory is being used).
It is normal for the gauge to show minimal pressure loss during initial use of the
tool.
Excessive tank pressure.
Motor will not start.
Excessive moisture in the
discharge air.
Air leaks from the tank body or
tank welds.
Move the Power Switch to the Off position. If the unit doesn’t shut off, unplug it from the
power source and contact customer service or technician.
Make sure power cord is plugged in and the switch is on. Inspect for the proper size fuse in
your circuit box. If the fuse was tripped, reset it and restart the unit. If repeated
tripping occurs, replace the check valve or contact customer service or technician.
NOTE:
To reset the motor overload turn ON/OFF switch OFF and wait 10 minutes
(minimum). Restart unit.
Remove the water in the tank by draining after each use. High humidity
environments will cause excessive condensation. Utilize water filters on your air
line.
NOTE:
Water condensation is not caused by compressor malfunction. Be sure the compressor’s air
output is greater than your tool’s air consumption rate.
Never drill into, weld or otherwise modify the air tank or it will weaken. The tank canrupture
or explode. Compressor cannot be repaired. Discontinue use of the air compressor.
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Air Compressor Item # 37296 / Model # F226VWLVP
Exploded Parts Diagram
8
Air Compressor Item # 37296 / Model # F226VWLVP
Parts List
Ref. Kit Part
# # Number
1 1 Cover, Intake Filter 1
2 1 Element, Intake Filter 1
3 1 Housing, Intake Filter 1
4 Head, Cylinder 1
5 Bolt, m6 x 1 x 35mm SHCS 4
6 Washer, Lock 6mm 4
7 Fitting, 90 degree Elbow,
3/8” npt x 3/8 Flare 1
8 4 O-Ring, Head 1
9 4 Bolt, m3 x 4 x 5mm HFHS 2
10 4 Valve, Retainer, Outlet 1
11 4 Valve, Outlet 1
12 4 Valve Plate 1
13 4 O-Ring, Cylinder 1
14 4 Valve, Intake 1
15 4 Valve, Retainer, Intake 1
16 2 Cylinder 1
17 Screw, m6 x 1 x 12mm HFHS 6
18 E103492 Shroud, F2, Full, Rear, Gray 1
19 Pump/Motor 1
20 Bolt, m8 x 1 x 16mm 4
21 Washer, Lock, 8mm 4
22 Washer, Flat, 8mm 4
23 Nut, m8 x 1 x 25mm ZDC 4
24 E103287 Tube, Relief 1
25 E101362 Valve, Check 90 degree, Left 1
26 Eccentric 1
27 Bearing, Piston 1
28 2 Screw, m5 x 0.8 x 16mm SHCS 1
29 2 Piston Cap 1
30 2 Piston Ring 1
31 2 Piston 2
32 2 Nut, m5 x 8mm 1
33 2 Bolt, m5 x 0.8 x 25mm 1
34 E100297 Fan 1
35 Washer, Flat, 6mm 1
36 Bolt, m6 x 1 x 16mm SCHS 1
37 E103491 Shroud, F2, Full, Front, Gray 1
38 E103286 Tube, Outlet 1
Description Quantity
Ref. Kit Part
# # Number
39 Washer, Flat, 6mm 2
40 Bolt, m6 x 1 x 16mm SHCS 2
41 Handle, Grip 1
42 E103485 Handle 1
43 E101733 Gauge, 2”, 150 Redline,
Back Feed, Kobalt 2
44 E100307 Quick Connect, One Hand 1
45 Regulator 1
46 Nipple, 1/4 npt x 35mm 2
47 E102595 Safety Valve, 165 psi 1
48 E100957 Pressure Switch, 150 psi 1
49 Bolt, m8 x 1.25 x 25mm 4
50 Washer, Flat, 8mm 4
51 Nut, Insert m8 4
52 Tank, Asm 1
53 3 Nut, 10mm 2
54 3 Wheel, 7” Kobalt 2
55 3 Bolt, m10 x 1.25 x 20mm 2
56 3 Hubcap, Kobalt 2
57 E101717 Drain Valve, 1/4-Turn 1
58 Nut, m8 x 1 x 25mm ZDC 2
59 E101805 Isolator, Kobalt 2
60 Washer, Flat, m8 2
61 Bolt, m8 x 1 x 20mm 2
NOTE: Any part number field without a number listed is not available.
Descriptions are provided for reference only.
Kit numbers, descriptions, and included components are listed below:
Kit # Part # Kit Name Reference #
1 E101611 Air Filter Kit 1-3
2 E103495 Piston Kit 16, 28-33
3 E103496 Wheel Kit
(One Wheel Asm per Kit) 53-56
4 E103497 Valve Plate Assy Kit 8-15
Description Quantity
For replacement parts, please call 1-800-628-8815 ext. 5000.
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