Kobalt SGY-AIR166, 0362020 User Manual

ITEM #0362020

MODEL #SGY-AIR166

33-PIECE AIR TOOL KIT

Français p. 21

Español p. 42

ATTACH YOUR RECEIPT HERE

Serial Number Purchase Date

Questions, problems, missing parts? Before returning to your retailer, call

our customer service department at 1-888-3KOBALT (1-888-356-2258),
8:00 a.m. - 8:00 p.m., EST, Monday - Friday.

1

KOBALT® and the K & Design® are registered
trademarks of LF, LLC. All rights reserved.

MAX R.P.M. 25,0

00

3” X 1/16” X 3/8”

WARNING:

WEAR SAFE

TY GOGGLES

USE GUARDS

MPA90909

COLLET

HEX KEY

PLUGS

GRINDING STONES

WRENCHES

CUT OFF TOOL

ROTARY TOOL

CUTTING WHEELS

OIL BOTTLE

TABLE OF CONTENTS

2

Safety Information ............................................................................................... 3

Package Contents ............................................................................................... 8

Preparation .......................................................................................................... 10

Assembly Instructions .......................................................................................... 10

Operating Instructions ........................................................................................ 14

Care and Maintenance ....................................................................................... 17

Troubleshooting .................................................................................................. 18

Warranty ............................................................................................................. 18

Parts List ............................................................................................................. 19

3

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate
or install the product.

Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operating instructions
before using this equipment. When using air tools, basic safety precautions should
always be followed to reduce the risk of personal injury.

WARNING

Some dust created by power sanding, sawing, grinding, drilling and other related
activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. A list of chemicals can be obtained from
www.oehha.ca.gov under Proposition 65. Some examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Users of these tools should review the chemical composition of the work surface
and any products in conjunction with the operation of these tools for any such
chemicals prior to engaging in any activity that creates dust and/or microscopic
particles.
Users should obtain the material safety data sheets from all identified chemicals,
either from the manufacturer or their employer, and proceed to study, understand,
and follow all instructions and warnings for exposure to such chemicals. Your risk
from these exposures varies depending on how often you do this type of work.
To reduce your exposure to these chemicals, work in a well-ventilated area and
work with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.

WARNING

This product contains one or more chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm. Wash hands after
handling.

WARNING

RISK OF EYE OR HEAD INJURY

WHAT COULD HAPPEN HOW TO PREVENT IT

Air powered equipment and power tools
are capable of propelling materials such
as fasteners, metal chips, sawdust and
other debris at high speed which could
result in serious eye injury.
Compressed air can be hazardous. The
air system can cause injury to soft
tissue areas such as eyes, ears, etc.
Particles or objects propelled by the
stream can cause injury.
Tool attachments can become loose or
break and fly apart, propelling particles
at the operator and others in the work
area.

WARNING

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

Abrasive tools such as sanders and
grinders, rotating tools such as drills,
and impact tools such as nailers,
staplers, wrenches, hammers and
reciprocating saws are capable of
generating sparks, which could result in
ignition of flammable materials.

Exceeding the maximum pressure
rating of tools or accessories could
cause an explosion resulting in
serious injury.

RISK OF FIRE OR EXPLOSION

Never operate tools near flammable
substances such as gasoline, naphtha,
cleaning solvents, etc.
Work in a clean, well-ventilated area
free of combustible materials.
Never use oxygen, carbon dioxide or
other bottled gases as a power source
for air tools.
Use compressed air regulated to a
maximum pressure at or below the
rated pressure of any attachments.
Never connect to an air source that is
capable of exceeding 200 PSI.
Always verify prior to using the tools
that the air source has been adjusted
to the rated air pressure range.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF LOSS OF HEARING

Always wear ANSI S3.19 hearing
protection.

Long term exposure to noise produced
from the operation of air tools can lead
to permanent hearing loss.

4

Always wear ANSI approved Z87.1
safety glasses with side shields.
Never leave operating tool unattended.
Disconnect air hose when tool is not
in use.
For additional protection use an
approved face shield in addition to
safety glasses.

Make sure that any attachments are
securely assembled.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

INHALATION HAZARD

Always wear a properly fitting facemask
or respirator when using such tools.

Always work in a clean, dry,
well-ventilated area.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF INJURY

A tool left unattended, or with the air
hose attached, can be activated by
unauthorized persons leading to
their injury or injury to others.
Air tools can propel fasteners or other
materials throughout the work area.

A wrench or a key that is left attached to
a rotating part of the tool increases the
risk of personal injury.
Using inflator nozzles for duster
applications can cause serious injury.
Air tools can become activated by
accident during maintenance or tool
changes.

Air tools can cause the workpiece to
move upon contact, leading to injury.

Remove air hose when tool is not in
use and store tool in secure location
away from reach of children and
untrained users.

Use only parts, fasteners and accessories

recommended by the manufacturer.
Keep work area clean and free of
clutter. Keep children and others away
from tool while it is in operation.
Keep work area well-lit.
Remove adjusting keys and wrenches
before turning the tool on.

DO NOT use inflator nozzles for duster
applications.
Remove air hose to lubricate or add
grinding attachments, impact sockets,
chisels, etc., to the tool.
Never carry the tool by hose.
Avoid unintentional starting. Don't carry
hooked-up tool with finger on trigger.
Only an authorized service

representative should complete repairs.

Use clamps or other devices to prevent
movement.

5

Abrasive tools such as grinders,
sanders and cut-off tools generate dust
and abrasive materials, which can be
harmful to human lungs and the
respiratory system.
Some materials such as adhesives and
tar contain chemicals whose vapors
could cause serious injury with
prolonged exposure.

Loss of control of the tool can lead to
injury to self or others.

Poor quality, improper or damaged tools
and attachments can fly apart during
operation, propelling particles
throughout the work area causing
serious injury.

Improperly maintained tools and
accessories can cause serious injury.

There is a risk of bursting if the tool is
damaged.

Use only accessories identified by the
manufacturer to be used with specific
tools.

Never use tool while using drugs or
alcohol.
Don't overreach. Keep proper footing
and balance.
Keep handles dry, clean and free from
oil/grease.
Stay alert. Watch what you are doing.
Use common sense. Do not operate
tool when you are tired.
Always use tool attachments rated for
the speed of the power tool.
Never use tools, which have been
dropped, impacted or damaged by use.
Use only impact grade sockets on an
impact wrench.
Do not apply excessive force to the tool;
let the tool perform the work.
Maintain the tool and accessories
with care.
Keep the tool clean. A properly
maintained tool reduces the risk of
binding and is easier to control.
Check for misalignment or binding of
moving parts, breakage of parts and
any other condition that affects the
tool's operation. If damaged, have the
tool serviced before using.
Use of an accessory not intended for
use with specific tools increases the risk
of injury.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF INJURY

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF ELECTRIC SHOCK

Using air tools to attach electrical wiring
can result in electrocution or death.
This tool is not provided with an
insulated gripping surface. Contact with
a “live” wire will also make exposed
metal parts of the tool “live” and can
result in electrocution or death.

Never use tools to attach electrical
wiring while energized.
Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your
body is grounded.

6

Tools which contain moving elements,
or drive other moving parts, such as
grinding accessories, sockets, chisels,
etc., can become entangled in hair,
clothing, jewelry and other loose
objects, resulting in severe injury.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF ENTANGLEMENT

Never wear loose fitting clothes or
apparel that contain loose straps or
ties, etc., which could become
entangled in moving parts of the tools.
Remove any jewelry, watches,
identifications, bracelets, necklaces,
etc., which might become caught by
the tool.
Keep hands away from moving parts.
Tie up or cover long hair.
Always wear proper fitting clothing and
other safety equipment when using
the tool.

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF CUT OR BURNS

Keep the working part of the tool away
from hands and body.

Tools that impact, rotate, chisel, etc.,
are capable of causing serious injury.

7

WHAT COULD HAPPEN HOW TO PREVENT IT

WARNING

RISK OF ELECTRIC SHOCK

Air tool accessories such as impact
sockets, chisels and grinding stones
that come into contact with hidden
electrical wiring could cause
electrocution or death.

Thoroughly investigate the workpiece
for possible hidden wiring before
performing work.

MAX R.P.M. 25,000

3” X 1/16” X

3/8”

WARNING:

WEAR SAFETY G

OGGLES

USE GUARDS

MPA90909

COLLET

HEX KEY

PLUGS

GRINDING STONES

WRENCHES

CUT OFF TOOL

ROTARY TOOL

CUTTING WHEELS

OIL BOTTLE

PRODUCT SPECIFICATIONS

1/4 IN. AIR ROTARY TOOL

SPECIFICATIONS

1/4 in.
25,000 RPM +/- 10%
4 CFM
1/4 in. NPT
3/8 in.
90 PSI

COMPONENT

Collet
Free speed
Average air consumption
Air inlet
Air hose
Working pressure

3 IN. AIR CUT OFF TOOL

8

SPECIFICATIONS

3 in.
20,000 RPM +/- 10%
5 CFM
1/4 in. NPT
3/8 in.
90 PSI

COMPONENT

Cutting wheel
Free speed
Average air consumption
Air inlet
Air hose
Working pressure

A

B

D

C

E

F

G

H

I

J

K

L

M

PACKAGE CONTENTS

DESCRIPTION

3 in. Air Cut Off Tool
1/4 in. Air Rotary Tool
Cutting Wheel
Oil Bottle
Large Wrench
Small Wrench
Wrench
1/4 in. Shank Grinding
Stone
1/8 in. Shank Grinding
Stone
Hex Key
1/8 in. Collet
Male Plug
Case

QTY.

1
1

12

1
1
1
1
5

5

1
1
2
1

PART

A

B
C
D
E

F
G
H

I

J

K

L

M

DESCRIPTION

3 in. Air Cut Off Tool
3 in. Cutting Wheel
Metal Guard
Air Regulator
Bolt
Washer
Collet Holder
Trigger
Lever
Exhaust Deflector
Steel Ball
Air Inlet

QUANTITY

1
1
1
1
1
1
1
1
1
1
1
1

PART

A1

B1
C1
D1

E1

F1
G1
H1

I1

J1
K1
L1

A1

D1

C1

H1

I1

G1

B1

F1

E1

J1

K1

L1

PACKAGE CONTENTS

DESCRIPTION

1/4 in. Air Rotary Tool
Collet Jacket
Collet Holder
Collet
Trigger
Lever
Air Regulator
Exhaust Deflector
Steel Ball Indicator
Air Inlet

QUANTITY

1
1
1
1
1
1
1
1
1
1

PART

A2
B2

C2
D2

E2
F2

G2
H2

I2

J2

A2

B2

C2

D2

G2

E2

F2

I2

H2

J2

1/4 IN. AIR ROTARY TOOL

3 IN. AIR CUT OFF TOOL

9

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare
parts with package contents list. If any part is missing or damaged, do not attempt to
assemble the product.

Estimated Assembly Time: 5 - 10 minutes

Tools Required for Assembly (not included): Adjustable wrench, thread sealant tape,
air tool oil.

ASSEMBLY INSTRUCTIONS

10

3 IN. AIR CUT OFF TOOL

2

1

1. Remove the air inlet protective cap from the
air inlet (L1).

2. Mount a male plug (L) by hand into the air
inlet (L1).

NOTE: Use thread sealant tape (not included) on
the male plug and tighten it with a wrench (not
included) for airtight connection. Do not
overtighten.

3

3. Place 2 to 3 drops of air tool oil (not included)
into the male plug (L) before each use.

ASSEMBLY INSTRUCTIONS

4

5

4. Release the bolt (E1) and washer (F1) with the
hex key (J) by turning counterclockwise
while holding the wrench (G) on the flats of
the collet holder (G1).

5. Mount a cutting wheel (B1) onto the 3 in. air
cut off the washer (F1)
and bolt (E1) with the hex key (J) by turning
clockwise while holding the wrench (G) on the
flats of the collet holder (G1). Make sure the
cutting wheel (B1) is installed securely and
tightly.

tool (A1). Re-attach

Only use cutting wheels that have an RPM
rating equal to or greater than the tool itself.

WARNING

11

ASSEMBLY INSTRUCTIONS

6

6. Connect air supply hose to the male plug (L).
Set the working pressure at 90 PSI for best tool
performance.

NOTE: Working pressure refers to the air line
pressure applied to tool when tool is under
working conditions.

8

7

7. Remove the air inlet protective cap from the
air inlet (J2).

8. Mount a male plug (L) by hand into the
air inlet (J2).

NOTE: Use thread sealant tape on the male plug
and tighten it with a wrench (not included) for
airtight connection. Do not overtighten.

1/4 IN. AIR ROTARY TOOL

12

ASSEMBLY INSTRUCTIONS

9

9. Place 2 to 3 drops of air tool oil (not included)
into the male plug (L) before each use.

13

10

11

10. Loosen the collet jacket (B2) counterclockwise
by hand or with the large wrench (E) while
holding the small wrench (F) on the flats of the
collet holder (C2).

11. Insert a grinding accessory like a grinding
stone into the collet (D2).

ASSEMBLY INSTRUCTIONS

12

12. Tighten the collet jacket (B2) clockwise with the
large wrench (E) while holding the small
wrench (F) on the flats of the collet holder (C2).
Make sure that the grinding stone is installed
securely and tightly.

Only use grinding accessories that have an RPM
rating equal to or greater than the tool itself.

WARNING

14

13

13. Connect air supply hose to the male plug (L).
Set the working pressure at 90 PSI for best
tool performance.

NOTE: Working pressure refers to the air line
pressure applied to tool when tool is under working
conditions.

OPERATING INSTRUCTIONS

3 IN. AIR CUT OFF TOOL

1

Push lever (I1) forward and press down on the
trigger (H1) to start the tool.

15

2

3

NOTE: This tool features a power regulator valve.

Rotate the air regulator (D1) until desired output is
achieved. The settings 1, 2, 3, 4 are only for
reference and do not denote a specific power
output. “Setting 1” (one-line symbol) is the lowest
speed while “Setting 4” (four-line symbol) is the
highest speed. Rotate the air regulator (D1) until
the desired setting is lined up with the small steel
ball (K1) on air inlet (L1).

NOTE: This tool also features an exhaust
deflector (J1) that deflects exhaust air downward.

4

NOTE: The metal guard (C1) can be rotated by

hand to any position to protect workpiece from
sparks.

Before adjusting the metal guard (C1),
disconnect tool from air supply.

WARNING

OPERATING INSTRUCTIONS

1/4 IN. AIR ROTARY TOOL

Push lever (F2) forward and press down on the
trigger (E2) to start the tool.

1

2

NOTE: This tool features a power regulator valve.

Rotate the air regulator (G2) until desired output is
achieved. The settings 1, 2, 3, 4 are only for
reference and do not denote a specific power
output. “Setting 1” (one-line symbol) is the lowest
speed while “Setting 4” (four-line symbol) is the
highest speed. Rotate the air regulator (G2) until
the desired setting is lined up with the small steel
ball indicator (I2) on air inlet (J2).

OPERATING INSTRUCTIONS

NOTE: This tool also features an exhaust

deflector (H2) that deflects exhaust air downward.

3

16

17

OPERATING INSTRUCTIONS

CARE AND MAINTENANCE

An in-line oiler is recommended to be installed on air supply line as it increases tool
life and keeps the tool in sustained operation. The in-line oiler should be regularly
checked and filled with air-tool oil. Proper adjustment of the in-line oiler is performed
by placing a sheet of paper next to the tool’s exhaust ports and holding the throttle
open approximately 30 seconds. The in-line oiler is properly set when a light stain of
oil collects on the paper. Excessive amounts of oil should be avoided.

In the event that it becomes necessary to store the tool for an extended period of
time, it should receive a generous amount of lubrication at that time. The tool should
be operated for approximately 30 seconds to ensure oil has been evenly distributed
throughout the tool. The tool should be stored in a clean and dry environment.

Recommended lubricants: use air-tool oil or any other high-grade turbine oil
containing moisture absorbent, rust inhibitors, metal wetting agents and an EP
(extreme pressure) additive.

Clean the tool with a cotton rag after each use. Keep the tool in a dry and safe place
out of reach of children.

4

NOTE: This tool is equipped with 1/4 in. collet

from factory. When mounting an 1/8 in. shank
grinding accessory onto tool, you need to first
replace the collet (D2) with the 1/8 in. collet (K)
using the large wrench (E) and small wrench (F).
Release the collet jacket (B2) with the large
wrench (E) by turning counterclockwise while
holding the small wrench (F) on the flats of the
collet holder (C2). Insert the 1/8 in. collet (K) into
the collet holder (C2). Mount the collet jacket (B2)
onto tool and tighten it with the large wrench (E)
and the small wrench (F).

18

THREE-YEAR LIMITED WARRANTY

1. Flush the tool with air-tool oil or gum
solvent.

2. Lubricate the tool.

3. a. Adjust the regulator on the tool to
maximum setting.
b. Adjust the compressor regulator to tool
maximum of 90 PSI.

4. Tighten and seal hose fittings if leaks are
found. Use sealing tape.

5. a. Be sure the hose is the proper size.
Long hose or tools using large volumes
of air may require a hose with an I.D. of
1/2 in. or larger depending on the total
length of the hoses.
b. Do not use multiple hoses connected
together with quick-connect fittings. This
causes additional pressure drops and
reduces the tool power.
Directly connect the hoses together.

6. Replace rotor blade.

7. Water in tank; drain tank. (See air
compressor manual). Oil tool and run
until no water is evident. Oil tool again
and run 1 - 2 seconds.

Tool runs
slowly or will
not operate.

1. Grit or gum in tool.

2. No oil in tool.

3. Low air pressure.

4. Air hose leaks.

5. Pressure drops.

6. Worn rotor blade.

7. Moisture blowing
out of tool exhaust.

PROBLEM

TROUBLESHOOTING

CORRECTIVE ACTION

POSSIBLE CAUSE

This tool is warranted by the manufacturer to the original purchaser from the original
purchase date for three (3) years subject to the warranty coverage described herein.
This tool is warranted to the original user to be free from defect in material and
workmanship. If you believe that a tool is defective, return the tool with proper proof
of purchase to the point of purchase. If it is determined that the tool is defective and
covered by this warranty, the distributor will replace the tool or refund the
purchase price.
This warranty is void if: defects in materials or workmanship or damages result from
repairs or alterations which have been made or attempted by others or the
unauthorized use of nonconforming parts; the damage is due to normal wear, damage
is due to abuse (including overloading of the tool beyond capacity), improper
maintenance, neglect or accident; or the damage is due to the use of the tool after
partial failure or use with improper accessories or unauthorized repair or alteration.
This warranty gives you specific legal rights, and you may also have other rights that
vary from state to state.
For warranty questions, call our customer service department at 1-888-3KOBALT,
8:00 a.m. - 8:00 p.m., EST, Monday - Friday.

REPLACEMENT PARTS LIST

25
26
27
28
29
30
31
32
33
34
35
G1
37
38
39
40
C1
42
B1
F1
E1
J
G

Housing
Valve bushing
Trigger
Trigger pin
Lever
Spring
Pin
O-ring
Exhaust deflector
O-ring
Air regulator
Set plate
O-ring
Set plate
Washer
Air inlet
Soft grip
O-ring
O-ring
Valve stem
Spring
O-ring
Valve plug
Housing cover

Gasket
Bushing
Bearing
Rear plate
Pin
Rotor
Rotor blade
Cylinder
Washer
Front plate
Bearing
Collet holder
O-ring
Retainer ring
Washer
Angle retainer
Metal guard
Detent spring
Cutting wheel
Washer
Bolt
Hex key
Wrench

1
2
H1
4
I1
6
7
8
J1
10
D1
12
13
14
15
L1
17
18
19
20
21
22
23
24

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
3
1
5
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

PART NO.

DESCRIPTION QTY.

1

2

8

4

I1

6

7

J1

10

26

27

28

30

32

29

29

35

J

G

29

31

33

34

E1

F1

B1

42

C1

40

39

39

38

G1

D1

12

13

14

H1

25

37

24

19

18

17

22

21

15

L1

20

23

For replacement parts, call our customer service department at 1-888-3KOBALT
(1-888-356-2258), 8:00 a.m. - 8:00 p.m., EST, Monday - Friday.

3 IN. AIR CUT OFF TOOL

19

PART NO.

DESCRIPTION QTY.