Kobalt 0054849 Assembly Manual

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Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our
customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m - 8 p.m., EST, Monday - Friday.
ATTACH YOUR RECEIPT HERE
ITEM #0019818
STORAGE
CABINET
Français p. 13 Español p. 25
AB15106
Lowes.com
KOBALT® and the K Design® are registered trademarks of LF, LLC. All Rights Reserved.
TABLE OF CONTENTS
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Package Contents....................................................................................................................3
Hardware Contents...................................................................................................................4
Safety Information ....................................................................................................................4
Preparation .............................................................................................................................4
Assembly Instructions ............................................................................................................5
Troubleshooting ......................................................................................................................12
Warranty .................................................................................................................................12
Replacement Parts List ...........................................................................................................12
I
PACKAGE CONTENTS
PART QUANTITY
A B C D E F G
1 1 1 1 1 1 3
1 1 4 1 1 1
Top back panel Left side Right side Top Base Bottom shelf Shelf
DESCRIPTION PART QUANTITY
H
I
J
K
L
M
Left door Right door Leg leveler assembly Top middle back panel Bottom middle back panel Bottom back panel
DESCRIPTION
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L
B
M
K
F
E
J
H
G
C
D
A
HARDWARE CONTENTS
ST4.8 x 10 mm
Screw
Qty. 8 + 2
ST4 x 20 mm
Screw Qty. 2
Wall strap
Qty. 1
Lock
(preassembled to right door (I))
Qty. 1
Key
(preassembled to right door (I))
Qty. 2
AA
BB
CC
DD
EE
FF
#8-32 Nut
Qty. 2
#8-32 x 3/8 in.
Bolt
Qty. 2
GG HH II
SAFETY INFORMATION
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents above. If any part is missing or damaged, do not attempt to It is recommended that this product be assembled on a clean, soft surface, such as a piece of
cardboard.
assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 45 minutes (does not include unpacking time) Tools Required for Assembly (not included):
Drill, Phillips screwdriver, Adjustable wrench
CAUTION
• Do not overload shelf (100 lbs. max.) or store loose or heavy items on the top of the unit.
• When storing items on the middle shelf or bottom shelf, equally distribute loads.
• Do not store flammable liquids in the unit unless they are secured in an approved container.
• Do not store gasoline in the unit under any circumstances.
• When mounting unit to wall, ensure studs are plumb and square.
• When mounting multiple units to a wall, check local building codes or consult with a contractor to determine the maximum load rating for your desired installation.
WARNING
• Do not stand on, step on, or alter this unit for anything outside the designed function of storage.
• Use care when handling and assembling metal plates.
• The metal may have sharp edges or corners. The use of protective gloves is recommended.
• Always remember to use proper lifting techniques when moving the boxed or assembled unit.
5 x 15 x 1.2 mm
Washer
Qty. 2
ST4.8 x 100 mm Pan
head screws
Qty. 2
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ASSEMBLY INSTRUCTIONS
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1.
Slide preassembled screws into key slots
of top back panel (A) to connect top back panel (A) to top middle back panel (K). Tighten the screws. Repeat process to connect bottom middle back panel (L) to top middle back panel (K) and bottom back panel (M) to bottom middle back panel (L).
Note: Be sure to keep the backs on a soft surface, such as carpeting or a piece of cardboard, to protect them from scratches.
2.
Slide preassembled screws into key
slots of the assembled unit from Step 1 to connect left side (B) and right side (C) to the assembled unit. Tighten the screws.
B
M
L
K
A
C
M
L
K
A
1
B
M
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J
E
ASSEMBLY INSTRUCTIONS
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3. Screw leg leveler assemblies (J) to
base (E) until tight.
4.
Push and tighten the preassembled
screws on the assembled unit from Step 2 to the key slots of base (E). Tighten the ST4.8 x 10 mm screws (AA) to the front edge of the base (E) to connect left side (B) and right side (C) to base (E).
J
E
Note: Ensure all four legs are level before moving on to the next step.
Hardware Used
AA
x 4ST4.8 x 10 mm
Screw
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B
E
AA
E
M
C
4
E
A
K
L
M
A
K
L
M
C
C
B
E
ASSEMBLY INSTRUCTIONS
Hardware Used
AA
x 4ST4.8 x 10 mm
Screw
5.
Slide and tighten the preassembled
screws in the top (D) to the assembled unit. Tighten ST4.8 x 10 mm screws (AA) to the front edge of top (D) to connect the left side (B) and right side (C) to top (D). Place the cabinet upright.
6
Carriage bolts Outside cabinet
brackets
Inside cabinet brackets
Flat washers Flange nuts
6.
OPTIONAL
If you plan to hang the unit on the wall using the K-Rail® (Item #0103683, sold separately) and Wall Mount Kit (Item #0345926, sold separately), please follow the below step. Otherwise, proceed to Step 7. Attach carriage bolts, flange nuts, flat washers, outside cabinet brackets and inside cabinet brackets to the back of the assembled unit.
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AA
C
D
A
5
B
B
D
C
C
ASSEMBLY INSTRUCTIONS
8. Lift and pull the L-shaped pivot pin
on the edge of the left door (H), aligning the assembling hole of the base (E) and top (D), then release. Repeat for right door (I).
7. Install the bottom shelf (F) by tipping it to the side and inserting it into the cabinet. With bottom shelf (F) at an angle, align the cut-outs on the bottom shelf (F) with the back seams caused by left side (B), right side (C), and bottom back panel (M). Carefully lower the bottom shelf (F), ensuring the front of the bottom shelf (F) goes over the front flange of the base (E).
Determine the location for the other 3 shelves (G). Hold the shelves (G) at an angle to make them easier to install. Repeat above method to install. Please make sure shelf (G) snaps into the hooks on the assembled back.
Note: If inside front shelf tabs are flattened during assembly, use a flat screwdriver (not included) to adjust tabs.
Note: Check and see if the top (D) is level. If not level due to uneven floor, the two doors will probably not be properly aligned. In this case, use an adjustable wrench (not included) to adjust the hex nut until the top (D) is level.
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8
H
I
E
D
H
E
7
G
F
F
E
G
G
ASSEMBLY INSTRUCTIONS
10.
OPTIONAL
To install the unit to the wall without a K-Rail®, follow the below step. Otherwise proceed to optional K-Rail® mounting instructions on the next page.
Move the unit to the wall, making sure the back of the unit is flush with the wall. Feed the ST4.8 x 100 mm pan head screws (HH) through the 5 x 15 x
1.2 mm washers (II) and top back panel (A). Screw the ST4.8 x 100 mm pan head screws into wall studs, and tighten securely.
Note: Screws must be placed into wall studs. The unit will not be secured if screwed into drywall. If there is a gap between the unit and the wall due to moulding on the garage floor, please make the unit press against the moulding and be parallel to the wall.
Hardware Used
EE
x 1
x 2
x 2
x 2
Wall strap
BB
#8-32 x 3/8 in. Bolt
CC
#8-32 Nut
DD
ST4 x 20 mm Screw
9. Screw one end of wall strap (EE) to the top back panel (A) with #8-32 x 3/8 in. bolts (BB) and #8-32 nuts (CC). Secure the other end to the wall with ST4 x 20 mm screws (DD).
A
10
Hardware Used
x 2 x 2
HH
ST4.8 x 100 mm Pan head screws
II
5 x 15 x 1.2 mm Washer
II
HH
Wall
Note: This cabinet should be anchored to the wall using the wall strap (EE) to avoid any potential danger from cabinet falling. Check and see if the top (D) is level. If not level due to uneven floor, the two doors will probably not be properly aligned. In this case, use an adjustable wrench (not included) to adjust the hex nut until the top (D) is level.
EE
A
D
9
DD
BB
CC
EE
Wall
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OPTIONAL K-RAIL MOUNTING INSTRUCTIONS
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1. Ensure wall studs are plumb and
square. Place the
K-Rail® (Item
#0103683, sold
separately) on the wall studs at the desired location, with the center of the
K-Rail® a minimum of 61-3/4 in. from the floor. Level the K-Rail® and mark the location.
K-Rail® must be attached to a minimum of 3 wall studs. Attach the
K-Rail® to the wall studs at the marked locations using two wood screws (not provided) per stud.
Measure 51-1/2 in. down from the center of the top
K-Rail®. Install the
second
K-Rail® so the center of the rail is 51-1/2 in. below the center of the top K-Rail®.
Minimum
61-3/4 in. from
the floor
51-1/2 in.
center to center
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2. Lift the cabinet and insert the top outside cabinet brackets into the K-Rail® on the top.
Note: 2 K-Rails® must be purchased.
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OPTIONAL K-RAIL MOUNTING INSTRUCTIONS
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3. Position the bottom outside cabinet brackets onto
K-Rail® as shown. Lock the bottom outside cabinet brackets into position as shown.
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