KOB PYROMAT DYN, Pyromat DYN 45, Pyromat DYN 85 Operating And Maintenance Instructions Manual

Operating and Maintenance Instructions for the PYROMAT DYN 45 to 85
ID: 103708-G English
Flotzbachstrasse 33 A-6922 Wolfurt
All rights reserved, including photomechani­cal reproduction and storage in electronic media.
Viessmann Group
1 General information _____________________________________________________________________ 4
1.1 Foreword ____________________________________________________________________________ 4
1.2 Latest developments in the technology ___________________________________________________ 4
1.3 Intended use _________________________________________________________________________ 4
1.4 Technical specs_______________________________________________________________________ 4
1.5 Documented information _______________________________________________________________ 4
1.6 CE-Symbol___________________________________________________________________________ 4 2 Important information____________________________________________________________________ 5
2.1 Safety information_____________________________________________________________________ 5
2.2 Excess temperature & power failures _____________________________________________________ 5
2.3 Fire hazard___________________________________________________________________________ 6
2.4 Minimum requirements for wood fuels ____________________________________________________ 6
2.5 Filling the fuel storage unit______________________________________________________________ 7
2.5.1 By dumping _________________________________________________________________________ 7
2.5.2 By blowing in ________________________________________________________________________ 7
2.6 Correcting malfunctions of the conveyor equipment ________________________________________ 7
2.7 Correcting malfunctions in the de-ashing system___________________________________________ 7 3 Burner design __________________________________________________________________________ 8 4 Starting up / Operation ___________________________________________________________________ 9
4.1 Initial start-up_________________________________________________________________________ 9
4.2 Automatic operation ___________________________________________________________________ 9
4.2.1 Heating up__________________________________________________________________________ 9
4.2.2 Operation___________________________________________________________________________ 9
4.3 Log operation _______________________________________________________________________ 10
4.3.1 Filling_____________________________________________________________________________ 10
4.3.2 Heating up_________________________________________________________________________ 10
4.3.3 Operation__________________________________________________________________________ 11
4.3.4 Adding fuel ________________________________________________________________________ 11
5 The ECOTRONIC Control System _________________________________________________________ 12
5.1 General information __________________________________________________________________ 12
5.1.1 Battery replacement _________________________________________________________________ 12
5.2 The functions of the buttons ___________________________________________________________ 12
5.3 The burner and its loading F3, F4 _______________________________________________________ 13
5.3.1 F3 button "PYROMAT parameters"______________________________________________________ 13
5.3.2 F4 button "PYROMAT loading" _________________________________________________________ 14
5.4 The F5-F8 extended control systems ____________________________________________________ 15
5.4.1 Room heating unit ___________________________________________________________________ 15
5.4.2 Utility water heater___________________________________________________________________ 17
5.4.3 Air heater__________________________________________________________________________ 18
5.4.4 Neighbouring buildings _______________________________________________________________ 19
5.4.5 Pipeline ___________________________________________________________________________ 20
5.4.6 Additional boilers____________________________________________________________________ 21
5.4.7 Solar _____________________________________________________________________________ 22
6 Cleaning______________________________________________________________________________ 23
6.1 Automatic operation __________________________________________________________________ 23
6.1.1 Cleaning of de-ashing system (optional)__________________________________________________ 24
6.1.2 Cleaning of main combustion chamber___________________________________________________ 24
6.1.3 Cleaning of exhaust gas deduster (optional)_______________________________________________ 24
6.2 Chopped wood operation______________________________________________________________ 25 7 Shutdowns____________________________________________________________________________ 26 8 Waste disposal ________________________________________________________________________ 26
9 Enclosures
- Spec Sheet 1010-1, 2
- Error Reports / Error Correction
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1 General information
1.1 Foreword
Dear System Owner, you have made a good se­lection in the PYROMAT DYN. It will provide you with all the advantages of a modern, economically efficient heating system. Fully developed technol­ogy in combination with a sturdy design guarantee a high degree of operational reliability and long service life.
These Operating and Maintenance Instructions contain important information for the intended use, correct operation and proper maintenance of the PYROMAT DYN.
Non-compliance with the Operating and Main­tenance Instructions will result in loss of the guarantee.
If you still need any further information after study­ing the Operating and Maintenance Instructions:
The Assembly and Installation Instructions contain important information about:
- Standards and regulations,
- Structural surroundings of the burner
- Transport & assembly
- Water installation and electrical installation,
- Fire protection,
- Starting up,
as well as an appendix with diagrams of connec­tions and dimensions as well as the complete tech­nical specifications.
Our sales and services offices will be glad to pro­vide you with any further information. Their ad­dresses can be found on the reverse side of these Operating and Maintenance Instructions.
1.2 Latest developments in the technology
The Operating and Maintenance Instructions are in keeping with the PYROMAT DYN at the time it is delivered. In the interest of our customers, we re­serve the right to make, without any notification re­quirement, the following changes resulting from further technology developments.
1.3 Intended use
The intended use of the PYROMAT DYN is for in­cinerating wood fuels.
The intended use of the PYROMAT DYN is stipu­lated:
- in the regulations of the Assembly and Installa­tion Instructions
- by the limits of the technical specifications
- in Spec Sheet 1010 "Minimum requirements for
wood fuels – instructions",
- by the safety regulations in these Operating and Maintenance Instructions.
Any other use of the PYROMAT DYN or use of it going beyond this will be considered as unintended use unless written approval by the manufacturer has been obtained.
The following, among other things, will be consid­ered as unintended use:
- Operation of the PYROMAT DYN by unqualified personnel, without any training or knowledge of the Operating and Maintenance Instructions.
- Disabling the safety or monitoring devices on the PYROMAT DYN.
- Removal of any protective covers or cladding on the PYROMAT DYN by unauthorised individuals.
- Making any conversions or alterations to the PY­ROMAT DYN without approval by the manufac-
turer.
- Using spare parts or accessories from other manufacturers without approval by the manufac­turer.
The operating organisation will be liable for any damage or accidents in case of any unin­tended use.
1.4 Technical specs
The following important limits apply to the PYRO­MAT DYN heating boiler:
- Max. operating pressure allowed: 3.0 bar
- Max. boiler temperature allowed: 100°C
- Min. return temperature: 70°C
The complete technical specifications listed in the appendix of the Assembly and Installation Instruc­tions.
1.5 Documented information
The Operating Instructions contain the information required according to the EC Directive on Machin­ery 98/37/EEC, Appendix 1, Number 1.7.4.
Issue: 2007-09 _English Prepared by: KaW/ScM
1.6 CE-Symbol
The PYROMAT DYN is delivered with a CE­symbol on its type plate an EC attestation of con­formity in accordance with II A or the EC Directive on Machinery 98/37/EEC.
If the PYROMAT DYN is altered by equipment from other manufacturers being added, or the safety equipment or control system are combined with a different system and/or integrated into an overriding system (building control system), then in the European Union a new attestation of confor­mity has to be issued before it is put on the market.
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2 Important information
2.1 Safety information
When carrying out work on the heating system, such as cleaning and maintenance, wear ap­propriate protective equipping when required. There is a danger of getting injured through: burning, knocking against corners and edges, crushing in moving parts and noise.
Mains supply: 400V
In dangerous situations, the PYROMAT DYN can be disconnected from the electrical mains system using the master switch (1) delivered unmounted along with the system (which the customer should install next to the control panel), or by means of the plug con­nection for the power supply on the rear side of the burner (2), disconnecting all the pins.
Doors
When the access door is not opened all the way, it automatically falls back shut.
The burner must never be operated with the doors open!
Any burning bits that escape could result in a fire. Only open the doors in manual operation and then
only during the starting phase or during the burn­out phase (for refilling, exhaust gas temperature less than 130°C). If the doors were opened during operation, sparks and tongues of fire could leap out.
Equipment for dissipating excess heat
The functioning of the thermal run-off safety valve must be inspected every year by a competent spe­cialist. The safety heat exchanger must not under any cir­cumstances be used as an operational heat ex­changer.
Seals
It is important for the functioning and controllability of the burner that no unwanted air be able to enter unchecked through leaks. The doors and lids have to close tightly without leakage. Any damaged seals must be immediately replaced. Tighten snugly the fastening bolts and handles.
Operation, cleaning & maintenance
Bear in mind that only if operated and maintained properly can even the best of products fulfil their functions well, for a long time and free of malfunc­tions. Compliance with the "Cleaning" section is manda­tory!
2.2
Excess temperature & power failures
Do not open the doors or lids on the burner!
Switch on additional heat consumers.
The exhaust fan goes out of operation.
The temperature-limiting safety switch triggers.
The valve for the thermal run-off safety valve
opens at approx. 95°C. The excess heat is conducted off into the channel.
If the temperature-limiting safety switch (TLSS) has triggered, then it has to be manually unlo­cked.
To reset, unscrew the black cap and press the but­ton. IMPORTANT
: Only as of a temperature of approx.
70°C is resetting possible. Possible causes for excess temperature
:
Incorrect setting on the control module.
Defective component of the system (pump or
valve).
Sudden drop in output to zero. The feed auger
still has to be run empty. The heat then pro­duced by this can result in excess temperature. Activate the "Eliminate Excess Heat" function!
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2
The TLSS (temperature­limiting safety switch) is situated in the front metal plate beneath the refill access lid.
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2.3 Fire hazard
With insertion-type firing systems, the conveying route creates a connection between the silo and the burning material in the burner. With the PY- ROMAT DYN insertion-type heating boiler, the feed auger is also the metering auger, and thus always filled full with material during operation. There are various safety devices provided to pre­vent back burn.
Temperature sensors: By means of temperature sensors on the feed au­ger, in case of excess temperature the loading to the feed auger is interrupted, and the feed auger's material is inserted into the combustion chamber.
Slide valve (option): This closes in case of a standstill, danger of back burn or power failure (spring return motor).
Rotary valve (option): Instead of a slide valve, in silos with pressurisation.
Drop-off route: A vertical drop-off route interrupts the connected line of burning material.
Fire-extinguishing system (option): This system, which functions independently of the electrical power, brings about a flooding of the ma­terial to be burned that is located in the feed auger. The activation temperature is approx. 95°C.
2.4 Minimum requirements for wood fuels
The PYROMAT DYN is only suitable for incinerat­ing the fuels listed in Spec Sheet 1010 "Minimum Requirements for Wood Fuels" (see enclosure) and here.
Logs for manual loading
: Untreated, air-dried logs, such as split wood, billet wood and round wood. Hardwood: max. ∅ 15 cm Soft wood: max. 12 cm
Benchmark figures for storage (in dry storage) Hardwood: 2 to 2
1
/2 years
Soft wood: 1 to 1
1
/2 years
If different fuels are used, KÖB will not assume any liability for the functioning or service life of the burner. Refer to the "Warranty" section in the General Terms and Conditions of Delivery.
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2.5 Filling the fuel storage unit
2.5.1 By dumping
Rotary sweep extraction and spring-operated extraction
Heating system in operation:
- If the articulated arms or spring-mounted plates are still covered by fuel
, refilling can be carried
out immediately.
- If the articulated arms or spring-mounted plates are no longer covered by fuel
, fill the silo evenly to approx. 30 cm above the articulated arm or over the spring-mounted plates. As soon as the articulated arms or spring-mounted plates have retracted through a request for material, the re­filling can be continued.
Heating out of operation:
- If the articulated arms or spring-mounted plates are still covered by fuel
, refilling can be carried
out immediately.
- If the articulated arms or spring-mounted plates are no longer covered by fuel
, fill the silo evenly to approx. 30 cm above the articulated arm or over the spring-mounted plates. Then activate the "SILO FILLING" function. To do so, press the LOADER SYSTEM key (F4) and then the LEFT ARROW KEY (<). Then select "YES" and confirm with "OK". Wait until the articulated arms or the spring-mounted blades go under the cup washer, and then finish evenly
filling the silo. The "SILO FILLING" function brings about the filling of the fire box.
NOTE: The "SILO FILLING" function cannot be activated until the heating system has been out of operation for one hour.
Moving floor conveyor
- Fuel can be refilled automatically.
Funnel extraction system
- It is mandatory that the heating system be in operation!
2.5.2 By blowing in
The heating system has to be out of operation (danger of excess pressure or negative pres­sure caused by the action of blowing-in). Filling procedure as described in section 2.6.1.
2.6 Correcting malfunctions of the con­veyor equipment
The cause of motor malfunctions in conveyor sys­tems is usually clogging by large pieces of wood or foreign matter
(e.g. pieces of wood or stones).
CAUTION DANGER OF INJURY: Always turn off the master switch before carry­ing out any repair of a malfunction on feed sys­tems and every time before a maintenance lid is opened or a protective device is removed!
Due to the facility's automatic operation, the point in time for the conveying means to be switched on is not foreseeable.
2.7 Correcting malfunctions in the de-ashing system
The cause of motor malfunctions in the de-ashing system is usually clogging by large pieces of for­eign matter or stones.
Important: The main switch must be switched off
each time before correcting a malfunction in the de-ashing system! The automatic operation of the system makes it impossible to foresee the time point when the de-ashing auger will switch on!
Safety instructions:
Use gloves and protective eyewear.
Set the boiler control system to "Out of opera-
tion".
Allow the boiler to cool down.
The foreign matter will be hot! For this reason,
remove the foreign matter with the kindling u­tensil or with pliers.
Never reach into the feed system with your fin-
gers! Use tools!
Procedure:
Mark the position of installation for the grate
elements.
Then remove the grate elements.
Remove the foreign matter with pliers.
If the foreign matter gets jammed:
Remove the protective lid at the motor de-
ashing unit.
Turn the fan wheel on the motor to make the
auger move slightly. This will loosen the for­eign matter.
Remove the foreign matter with pliers. After the final cleaning of the components taken off (protective lid, grate elements, etc.) put back on properly.
Functional test: When the mechanical cleaning system is operat­ing, the de-ashing system should also be running.
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3 Burner design
(Picture: PYROMAT DYN 45)
(1) Electronic burner control panel (2) Feed auger and degassing grate with primary
airflow (3) Automatic ignition device (4) Main combustion chamber made of heat-
resistant refractory concrete (5) Post-combustion chamber (secondary airflow
via firebox door) (6) De-ashing system for the combustion chamber Explanation of illustration: The position of the
sweeper adjusts in the mechanism and has to
support the "flow" of the ash toward the ash
compartment. (Note: the inoperative position for
the sweeper is not shown in the illustration.)
(7) Large ash compartment with utilisation of re-
sidual burning embers (8) Front combustion chamber with filling on top (9) Firebox door with air vent control (10) Pipe-type heat exchanger with automatic
cleaning system (11) Drive for automatic de-ashing and cleaning (12) RPM-controlled exhaust fan (13) Lambda sensor (14) Safety heat exchanger
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4 Starting up / Operation
4.1 Initial start-up
The initial start-up is carried out either by Köb Holzfeuerungen GmbH or another heating special­ist.
Be absolutely sure to follow the instructions in the Assembly and Installation Instructions. No guarantee may be claimed in cases of initial start-ups carried out improperly by oneself.
First check:
Is there enough water in the heating system?
Has the heating system been bled?
Are the slide valves open to the heating forward
and reverse flow?
Can enough fresh air get into the heating room?
Are the doors and lids on the burner all closed leak-tight?
4.2 Automatic operation
CAUTION: Do not start automatic operation with the filling shaft filled Æ Danger of explo­sion!
4.2.1 Heating up
Press the F2 button "PYROMAT Auto". The loader modules will be switched on in the order required. When there is enough fuel in the combustion chamber, the entire loader system switches off.
The automatic ignition then takes place. The ignition process stops as soon as the fire is started.
4.2.2 Operation
With hydraulically switched heat storage tank
The material is supplied depending on the light barriers in the metering container and in the combustion chamber, allowing for the residual oxygen.
The primary and secondary air vents change their positions depending on the exhaust gas temperature and residual oxygen.
Using the setting "Storage Management, Tem­perature, Storage, Average", it is possible to keep the facility in continuous high-performance operation for as long as possible – with fewer ignitions, better efficiency and lower emissions.
When the boiler temperature set is reached, the facility switches to "run auger empty". When the feed auger has been run empty, and the exhaust gas temperature is less than 90°C, the exhaust gas fan switches off and the air vents close.
When the "System Temperature Setting" is fallen short of, the facility is automatically started back up.
With ECO function (option), heat accumulator with storage control valve
An additional storage control valve for exact tem­perature stratification in the accumulator and opti­mum exploitation of the residual boiler heat.
How to switch off
Press the F2 button "PYROMAT Auto". As feedback to this, "Run Auger Empty" will appear on the control panel.
I M P O R T A N T: Do NOT use the master button to switch off Æ DANGER OF BACK BURN !!!
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4.3 Log operation
Check the storage unit temperature! Check whether the storage unit temperature has dropped so far that heating up is practical, and whether the amount of heat to be expected can be accepted or stored.
Maximum storage unit temperature: 90°C
4.3.1 Filling CAUTION: Never fill shavings or woodchips di-
rectly from the grate Æ There is a danger such going up in flames suddenly!
The slots in the grate have to be free of ash. Only charcoal (approx. 2 cm) may remain lying on the grate. Evenly spread out paper on this (better than cardboard) and easily combustible wood over the entire width of the burner (approx. 25 cm high). Position the pieces of wood crosswise such that a layer permeable to air is created.
Finer material may only be filled on the layer of chopped wood.
Neatly lay the billet wood and logs horizontally and compactly over the entire width of the fire­box.
When closing the access door, be sure that the supporting surface for the refill access lid seal is clean.
Note that even a small ember remaining can also inadvertently ignite the kindling wood.
With hydraulically switched heat storage tank
Only fill the firebox partially – only reduced log op­eration is possible!
Load with logs to a maximum of 20 kg to 40 kg per filling, depending on the thermal acceptance.
With ECO function (option), heat accumulator with storage control valve
Full operation with logs.
Only refill as much wood as energy that the
storage unit can still accommodate until the maximum storage unit temperature of 90°C is reached.
4.3.2 Heating up
Kindling
Is the airway (1) to (3) clear through the entire area of the grate, through fuel at the bottom and into the combustion chamber? Is the lower part of the wood loaded (2) permeable to air?
Open the ash pan lid. Ignite, ideally doing so over the entire width of the firebox,
such that the fire spreads over the entire area of the grate as quickly as possible. Aim to keep the heating-up procedure short, quickly producing a lot of heat and embers. Rapid heating up of the combustion chamber rapidly produces perfect incineration.
Press the F1 button "PYROMAT Manual".
Leave the ash pan lid approx. 10 cm open until
the material to be burned has started to burn well.
When the temperature of the exhaust gas reaches approx. 110°C, close the ash pan lid.
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4.3.3 Operation
All the lids and doors have to be closed with no leakage during the burn-off.
The temperature of the exhaust gas should rise to 130°C to 150°C in just a few minutes, and be between 160°C and 200°C in continuous opera­tion.
If the temperature of the exhaust gas prema­turely drops back down during the burn-off, you have a hollow fire. Cause:
Pieces of wood have been poorly stacked or are irregular. Remedy:
Carefully open the ash pan lid and with a poker spread the wood over the entire bed of embers.
Combustion time for:
Each loading of wood from deciduous trees: approx. 4 hours
Each loading of wood from coniferous trees: approx. 3 hours
4.3.4 Adding fuel
First check:
Check the storage unit temperature! Can the
energy to be expected be accepted or stored? Maximum storage unit temperature: 90°C.
Is the burner already in the burn-out phase (ex-
haust gas temperature below 130°C)?
Is the exhaust gas fan already out of operation?
Adding fuel:
If the exhaust gas fan is already out of opera-
tion: Press the F1 button "PYROMAT Manual".
If the exhaust gas fan is still in operation:
Before adding
, press the F1 button "PYROMAT Manual" (Add Fuel function). This will bring about fast stabilisation of the operation.
First only raise the access door slightly,
so that any accumulation of low-temperature gas pre­sent in the upper part of the firebox can be suc­tioned off.
Then unlock the safety lock (1) and open the lid all the way.
Neatly lay the billet wood and logs horizontally and compactly over the entire width of the fire­box. Only refill as much wood as energy that the storage unit can still accommodate.
I M P O R T A N T: Do not put any wood shav­ings or fine chips directly onto the embers Æ There is a DANGER such GOING UP IN FLA­MES SUDDENLY!
Close access door. Be sure that the supporting surface for the refill access lid seal is clean.
Afterwards check:
The surface of the ceramic combustion cham­ber should remain white.
The vertical pipe-type heat exchanger must not have any shining soot or tar deposits.
The ash content is very low when the wood in­cinerates in a controlled fashion (approx. 1 per­cent by weight). The ash should be grey!
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5 The ECOTRONIC Control System
5.1 General information
The ECOTRONIC facility control system is a de­centralised microprocessor system (CAN-BUS) developed by KÖB with various modules that are connected by a data transmission line.
Its function
The ECOTRONIC records all the data relevant to operation and controls the supply of and demand for heat.
Thus the burner system is continuously monitored during all the operating phases and kept within an optimum range in terms of emissions.
Factory settings (pre-settings)
All the parameters in the ECOTRONIC, including set point values and switching times, are pre-set and can be called back up at any time. The figures for the factory settings are given in brackets for the various parameters.
5.1.1 Battery replacement
There is a battery built in beneath the removable lid on the control module (type: Panasonic Lithium BR2330). It is for buffering the time, date and set­tings.
- The battery needs replacing every five
years!
- Do not disconnect the mains voltage while
changing the battery (do not turn off master switch)!
5.2 The functions of the buttons
F1 (PYROMAT Manual)
Switch on manual operation F2 (PYROMAT Auto)
Switch automatic operation on and off F3 (PYROMAT parameters)
Set parameters, set point values, time and date.
F4 (PYROMAT loader system) Setting of cycle switchover switching, advance flows and post flows
F5 (Group 1)
Setting parameters and set point values (heat distribution, Group 1)
F6 (Group 2) Setting parameters and set point values (heat distribution, Group 2)
F7 (Group 3) Setting parameters and set point values (heat distribution, Group 3)
F8 (Group 4) Setting parameters and set point values (heat distribution, Group 4)
< Go one page to the left in menu masks > Go one page to the right in menu masks
Go one line up
(Only possible when the scroll up symbol Ï is displayed.)
Go one line down
(Only possible when the scroll down symbol
Ð is displayed.)
+ Change numeric values and set point values
- Change numeric values and set point values
OK Adopt (acknowledge) settings and/or changes The following applies to the F3, F4, F5, F6, F7 &
F8 buttons:
Pressing once will take you to the respective menu. As feedback, the relevant LED will blink.
If a set point value is changed and not con­firmed with "OK", then it will not be adopted.
Pressing the function button again will bring back the normal display
When no button is pressed for a period of sixty seconds, the normal display automatically re­appears.
NOTE: Depending on the execution and setting, some menus and texts do not appear.
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5.3 The burner and its loading F3, F4
5.3.1 F3 button "PYROMAT parameters"
(mask number ) parameter (factory setting) (01) Storage unit temperatures ( - ):
Indication of all the storage unit temperatures
(02) Return flow, burner (70°C):
Set point value for burner return circuit valve
(03) Forward flow, burner (80°C):
Set point value for storage unit loading tempera­ture
(04 ) Exha u s t g as , b u r n e r (200°C):
Limit of maximum exhaust gas temperature
(05) Exh aust gas, residual O
2
(7%):
Set point value for residual oxygen for air vent con­trol
(06) O
2
-control (ON):
Switch O
2
-control on and off
(07) Air vents without O
2
-control (30%):
Position of the air vents with O
2
-control switched
off
(08) Carry away excess heat at (95°C):
Limit temperature for carrying away excess heat
(12) System Temperature Set Point Minimum (50°C):
Minimum forward flow temperature for heat distri­bution provided by customer (only if System Tem­perature Set Point Minimum YES Æ Service Menu)
(14) Load storage unit with automatic operation up to (STORAGE UNIT AT BOTTOM):
To which heat storage sensor should the storage unit be heated up
(15) Load storage unit with automatic operation up to (80°C):
To what storage unit temperature should the stor­age unit be heated up with automatic operation?
(16) Storage Management, Temperature, Stor­age, Average (80°C):
Set point value, average temperature, storage unit Æ Burner output is reduced according to loading of storage unit.
(17) Start boiler when the system temperature set point is fallen short of (accumulator at top)
If the system temperature set point is fallen short of at the accumulator sensor selected, automatic operation of the PYROMAT DYN starts (if pre­selected).
(18) Accumulator with integrated utility water heater; temperature of utility water minimum (50°C)
Minimum utility water temperature for accumulator with integrated utility water heater.
Indication only if: Accumulator with integrated utility water heater YES (Pyromat DYN Service).
(20) Automatic start with external request (NO):
Should the burner be switched on and off by an ex­ternal zero-potential contact?
(21) Material take-back larger with air vent posi­tioning (50%):
Material take-back by means of adjustable air vent positioning.
(23) Feed auger cycle heat-up set point (5%)
When the filling procedure and ignition procedure are completed, the feed auger starts with this on­period.
(24) Feed auger, maximum (60%)
Maximum on-period for the feed auger (set point value for feed auger with deactivated O2-control).
(28) Automatic operation ( 0 ):
Operating hours/minutes, automatic operation of the PYROMAT DYN
(29) Manual operation ( 0 ):
Operating hours/minutes, manual operation of the
PYROMAT DYN
(31) Date / Year (current):
Set year
(32) Date / Month (current):
Set month
(33) Date / Day (current):
Set day
(34) Date / Day of week (current):
Set day of week
(35) Date / Hours (current):
Set hours
(36) Date / Minutes (current):
Set minutes
(40) Enter permanent code (-): (41) Measurement operation (NO):
This activates measurement operation for chimney sweep measurements. IMPORTANT: The control of output is then not functioning: provide for suffi­cient thermal acceptance.
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5.3.2 F4 button "PYROMAT loading"
(Mask number) Parameter (Factory setting)
(01) Cleaning (NO):
This activates the cleaning function. De-ashing in continuous operation, with exhaust fan at maxi­mum RPM.
(02) Feed-motion grate, pause (400 s):
Cyclical switching system for de-ashing auger (op­tion) and sweeper. The pause time is adjustable. One impulse always causes one complete rotation of the sweeper.
(03) Metering container, empty running time (5s):
When the running time is up that is set for the feed auger with the light barrier for the feed auger clear, the prompt for material will be made.
(04) Conveyor Device 1 / Delay (3 s):
Delay before connecting Conveyor Equipment 1 (e.g. rotary valve, conveyor auger, etc.)
(05) Conveyor Device 1, after-running (0 s):
After-running of Conveyor Device 1 (e.g. pneumatic conveyor, etc.)
(06-33) Conveyor Devices 2-15:
Delay before connecting or after-running of Con­veyor Devices 2 to 15
(34) Extraction System 1 / Delay (3 s):
Delay before connecting Extraction System 1 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(35) Extraction System 1 / Impulse (5 s):
Impulse for the cycle switching for Extraction Sys­tem 1 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(36) Extraction System 1, Pause (0 s):
Pause in the cycle switching for Extraction System 1 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(37) Extraction System 2 / Delay (3 s):
Delay before connecting Extraction System 2 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(38) Extraction System 2 / Impulse (5 s):
Impulse for the cycle switching for Extraction System 2 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(39) Extraction System 2, Pause (0 s):
Pause in the cycle switching for Extraction System 2 (e.g. spring-operated extraction system, inclined extraction system, etc.)
(40) Extraction System 1 / Hydraulics / Delay (5 s):
Delay before connecting hydraulic drive for Extrac­tion System 1
(41) Extraction System 2 / Hydraulics / Delay (5 s):
Delay before connecting hydraulic drive for Extrac­tion System 2
(50) Silo filling (NO) Should the silo filling function be started (only pos­sible when the boiler has been out of operation for at least one hour).
15
5.4 The F5-F8 extended control systems
The F5 to F8 buttons are assigned customer­specific extended control systems as desired. Each extended control system is assigned a sepa­rate button.
5.4.1 Room heating unit
Function (ECO-H):
Weather-controlled regulation of heating with digi­tal timer for lowerable operation according to a daily or weekly programme, with pump control, frost protection function, ECOcircuit and limited supply temperature.
Operating modes
Off: The room heating unit is switched off.
Day / Night: Heating operation according to clocked pro­gramme. Normal temperature during the day and reduced temperature at night.
Day / Off: Heating operation according to clocked pro­gramme. Normal temperature during the day and switched off at night.
Day: Normal temperature continuously.
Night: Reduced temperature continuously.
Manual: Pump on; valve is not controlled (emergency operation)
(Mask number) Parameter (Factory setting) (01) Operating mode (Day / Night)
Selection of operating mode (02) Number of heating periods (1)
The weekly programme has to be entered in the form of heating periods. Each weekly programme consists of the heating day, start and end. A maximum of seven heating periods is available.
(03) Heating Day 1; Heating days (MON to SUN) Day or days on which the switching times apply. Select the heating days with Buttons F1 (for Mon­day) to F7 (for Sunday). Press the button once Æ selects the day, pressing the button again Æ drops the day. Only with the operating modes Day/Night or Day/Off
(04) Heating Period 1; Start (6:00) The switch-over time from lowered temperature (or Off) to normal temperature Only with operating modes Day/Night and Day/Off.
(05) Heating Period 1 / End (22:00)
The switch-over time from normal temperature to lowered temperature (or Off) Only with the operating modes Day/Night or Day/Off.
(06-23) Heating Periods 2-7
These depend on the number of heating periods (see Mask 2), consisting of heating days, start and end.
(24) Temperature of flow / at +5°C (43°C) Desired flow temperature at atmospheric tempera­ture of +5°C (see heating curve).
(25) Temperature of flow; at -15°C (64°C) Desired flow temperature at atmospheric tempera­ture of -15°C (see heating curve).
(26) Temperature Room Day (20°C)
Setting for temperature of room during daytime operation.
(27) Temperature Room Night (15°C)
Setting for temperature of room during night-time operation.
(28) Night-time lowering of flow temperature by (-6°C)
This temperature set is subtracted from the flow temperature calculated for night-time lowering.
(29) Flow temperature / Maximum (70°C) Maximum limit of flow temperature.
(30) ECOcircuit (YES) The ECO automatic savings system makes the heating switch on and off as required.
(31) Switch off below system temperature (NO) Should the room heating unit group be switched off when a minimum system temperature is fallen short of?
(32) Frost protection function (YES) With the frost protection function switched on, the room heating unit is turned on when there is a danger of frost.
(33) Carry off excess heat (NO) In case of danger of the PYROMAT DYN overheating (e.g. through too much fuel added in manual operation), there is the option of the excess heat being carried off. The room unit adjusts to "Flow temperature / Maximum".
16
¥Auto
e
The heating curve
The correspondence of the flow temperature to the outdoor temperature can be set directly and read directly. The setting is carried out by two points:
Point 1:
Flow temperature at atmospheric temperature of +5°C (setting range from 20°C to 90°C).
Point 2:
Flow temperature at atmospheric temperature of
-15°C (setting range from 20°C to 90°C).
I M P O R T A N T: Point 2 always has to be higher than Point 1!
The two points marked indicate the factory setting. Point 1 is set to 43°C and Point 2 to 64°C. This is equivalent to a steepness of approx. 1.5.
Room thermostat (option):
The Model QAA 35 Room Thermostat can be used
with or without influence by the room tempera­ture.
Possible switch positions
:
Position:
Heating operation following clocked programme according to setting in the ECOTRONIC.
Position: Continuous normal temperature. (The operating mode set in the ECOTRONIC will be ignored.)
Position: Continuous reduced temperature. (The operating mode set in the ECOTRONIC will be ignored.)
+5°C Point 1
-15°C Point 2
(Fig: Heating curve)
17
5.4.2 Utility water heater
Function:
ECO-B1 When the temperature of the utility water drops, it is reheated by the built-in heat exchanger from the burner or from the heat accumulator. The condition for this is a relevant difference in temperature (choice of preset temperature dif­ference or fixed preset temperature).
The heating periods (daily and weekly pro­grammes) can be set using the integrated timer.
ECO-B2 When the temperature of the utility water drops, it is reheated by the built-in heat exchanger from the burner or from the heat accumulator. The condition for this is a relevant difference in temperature (choice of preset temperature dif­ference or fixed preset temperature).
The flow rate of the heating water is controlled by the return temperature (quantity control). This produces optimum storage stratification with long-lasting high temperature on the stor­age unit flow pipe.
The heating periods (daily and weekly pro­grammes) can be set using the integrated timer.
Operating modes:
Off: The utility water heating system is switched off.
Timer: Utility water heating following clocked programme. (The boiler is only warmed up during the heating period.)
On: The boiler is heated up on request for heat and when there is sufficient system temperature.
Manual: Pump on; valve is not controlled (emergency operation)
(Mask number) Parameter (Factory setting) (01) Operating mode (timer)
Select operating mode (02) Number of heating periods (1)
The weekly programme has to be entered in the form of heating periods. Each weekly programme consists of the heating day, start and end. A maxi­mum of seven heating periods is available.
(03) Heating Period 1 / Heating days (MON to SUN)
Day or days on which the switching times apply. Select the heating days with Buttons F1 (for Mon­day) to F7 (for Sunday). Press the button once Æ selects the day, pressing the button again Æ drops the day. (Only with TIMER operating mode)
(04) Heating Period 1 / Start (6:00) Start, clearance, utility water heating (Only with TIMER operating mode)
(05) Heating Period 1 / End (22:00)
End, clearance, utility water heating (Only with TIMER operating mode)
(06-23) Heating Periods 2-7
These depend on the number of heating periods (see Mask 2), consisting of heating days, start and end.
(24) Temperature of utility water (60°C) Set the desired temperature of the utility water.
Additional parameters for ECO-B2
(Mask number) Parameter (Factory setting)
(25) Temperature of return flow __°C higher than the temperature of the utility water
Desired set-point temperature of return flow: actual boiler temperature plus the amount set here.
18
5.4.3 Air heater
Function (ECO-L):
The air heaters are supplied with maximum flow temperature from the burner storage system. The fans are connected by switches or controllers pro­vided by the customer. The flow rate of the heat­ing water is controlled by the temperature of the re­turn flow and thus adjusted to the air heater's thermal output (quantity control). This produces optimum storage stratification with long-lasting high temperature on the storage unit flow pipe.
The heating periods (daily and weekly pro­grammes) can be set using the integrated timer.
Operating modes:
Off: The air heater is switched off
Day / Off: Heating operation following clocked programme. During the day the system is adjusted to the set point value for return flow, and at night it is off.
Day:
Adjusted to the set point value for return flow (continuous operation)
Manual: Pump on; the valve is not controlled (emer­gency operation)
(Mask number) Parameter (Factory setting) (01) Operating mode (Day / Off)
Select operating mode (02) Number of heating periods (1)
The weekly programme has to be entered in the form of heating periods. Each weekly programme consists of the heating day, start and end. A maxi­mum of seven heating periods is available.
(03) Heating Period 1 / Heating days (MON to SUN)
Day or days on which the switching times apply. Select the heating days with Buttons F1 (for Mon­day) to F7 (for Sunday). Press the button once Æ selects the day, pressing the button again Æ drops the day. (Only with the operating mode Day/Off)
(04) Heating Period 1 / Start (6:00) Time to switch on air heater (Only with the operating mode Day/Off)
(05) Heating Period 1 / End (22:00)
Time to switch off air heater (Only with the operating mode Day/Off)
(06-23) Heating Periods 2-7
These depend on the number of heating periods (see Mask 2), consisting of heating days, start and end.
(24) Temperature of return flow (60°C) Desired temperature of return flow
(25) ECOcircuit (YES) The ECO automatic savings system makes the heating switch on and off as required.
(26) Switch off below system temperature (NO) Should the air heater group be switched off when a minimum system temperature is fallen short of?
(27) Frost protection function (YES)
With the frost protection function switched on, the air heater is turned on when there is a danger of frost.
(28) Carry off excess heat (NO) In case of danger of the PYROMAT DYN overheating (e.g. through too much fuel added in manual operation), there is the option of the excess heat being carried off. The air heater ad­justs to "Flow temperature / Maximum".
19
5.4.4 Neighbouring buildings
Function (ECO-N):
The pipeline is usually supplied with a lowered temperature required by the weather-guided heat­ing control system. The utility water heater is loaded with the maximum flow temperature set. To do so, the heating water is re-channelled by a valve to the utility water heater. The integrated timer shifts this to non-productive times, where the room heating unit is quickly interrupted.
Operating modes for the room heating unit
Off: The room unit is switched off.
Day / Night: Heating operation following clocked pro­gramme. Normal temperature during the day, and reduced temperature at night.
Day / Off: Heating operation following clocked pro­gramme. Normal temperature during the day, and off at night.
Day: Normal temperature continuously
Night: Reduced temperature continuously
Manual: Pump on; the valve is not controlled (emergency operation)
(Mask number) Parameter (Factory setting) (01) Operating mode (Day / Night)
Select operating mode (02) Number of heating periods (1)
The weekly programme has to be entered in the form of heating periods. Each weekly programme consists of the heating day, start and end. A maxi­mum of seven heating periods is available.
(03) Heating Period 1; Heating days (MON to SUN)
Day or days on which the switching times apply. Select the heating days with Buttons F1 (for Mon­day) to F7 (for Sunday). Press the button once Æ selects the day, pressing the button again Æ drops the day. Only with the operating modes Day/Night or Day/Off.
(04) Heating Period 1 / Start (6:00) Switch-over time from lowered temperature (or Off) to normal temperature. Only with the operating modes Day/Night or Day/Off.
(05) Heating Period 1 / End (22:00)
Switch-over time from normal temperature to lowered temperature (or Off). Only with the operating modes Day/Night or Day/Off.
(06-23) Heating Periods 2-7
These depend on the number of heating periods (see Mask 2), consisting of heating days, start and end.
(24) Flow temperature; at +5°C (43°C) (25) Flow temperature; at -15°C (64°C) (26) Temperature, Room, Day (20°C)
Set point room temperature, daytime operation (27) Temperature, Room, Night (15°C)
Set point room temperature, nighttime operation
(28) Nighttime lowering of the flow temperature by (-6°C)
This temperature set is subtracted from the flow temperature calculated for nighttime lowering.
(29) Flow temperature; maximum (70°C) The maximum limit for the flow temperature
(30) ECOcircuit (YES) The ECO automatic savings system makes the heating switch on and off as required.
(31) Switch off below system temperature (NO) Should the room heating unit group be switched off when a minimum system temperature is fallen short of?
(32) Frost protection function (YES) With the frost protection function switched on, the room heating unit is turned on when there is a danger of frost.
(33) Carry off excess heat (NO) In case of danger of the PYROMAT DYN overheating (e.g. through too much fuel added in manual operation), there is the option of the excess heat being carried off. The room unit adjusts to "Flow temperature / Maximum".
The heating curve
See "Extended control system for room heating unit"
Room heating unit:
See "Extended control system for room heating unit"
20
Operating modes of the utility water heater:
Off: The utility water heating system is switched off.
Timer: Utility water is heated following a clocked programme (the boiler is only heated during the heating period).
On: The boiler is heated on request for heat and when there is sufficient system temperature.
Manual: Pump on; the valve is not controlled (emergency operation).
Utility water heater (Mask number) Parameter (Factory setting)
(34) Operating mode (timer)
Select operating mode (35) Number of heating periods (1)
The weekly programme has to be entered in the form of heating periods. Each weekly programme consists of the heating day, start and end. A maxi­mum of seven heating periods is available.
(36) Heating Period 1; Heating days (MON to SUN)
Day or days on which the switching times apply. Select the heating days with Buttons F1 (for Mon­day) to F7 (for Sunday). Press the button once Æ selects the day, pressing the button again Æ drops the day. (Only with TIMER operating mode)
(37) Heating Period 1 / Start (6:00) Start, clearance, utility water heating (Only with TIMER operating mode)
(38) Heating Period 1 / End (22:00)
End, clearance, utility water heating (Only with TIMER operating mode)
(39-56) Heating Periods 2-7
These depend on the number of heating periods (see Mask 35), consisting of heating days, start and end.
(57) Temperature of utility water (60°C) Set the desired temperature of the utility water.
5.4.5 Pipeline
Function (ECO-F):
This is for neighbouring buildings with a separate heat distribution system, which is supplied with heat via a pipeline. According to requests by the heat distribution system, the temperature of the pipeline is pre-adjusted for the lowest loss in the line.
Operating modes:
Off Pump off; valve closed
Automatic Adjustment to the temperature requested
Manual Pump on; the valve is not controlled (emergency operation).
(Mask number) Parameter (Factory setting) (01) Heating / Operating mode (Automatic)
Select operating mode (02) Frost protection function (YES)
With the frost protection function switched on, the pipeline is turned on when there is a danger of frost.
(03) Flow temperature; minimum (20°C)
Minimum temperature desired
(04) Flow temperature; maximum (60°C)
Maximum temperature desired
21
5.4.6 Additional boilers
Function:
Boiler, single (ECO-KE) To cover the heat requirement (single opera­tion), an additional boiler is automatically con­nected after the heat is removed from the stor­age unit. Loading of the storage unit is only possible with the PYROMAT DYN. When it is put into operation, the additional boiler switches off, and the closed shut-off valve prevents it from being flowed through.
Boiler, single, gliding (ECO-KG) To cover the heat requirement (single opera­tion), an additional boiler is automatically con­nected after the heat is removed from the stor­age unit. Loading of the storage unit is only possible with the PYROMAT DYN. When it is put into operation, the additional boiler switches off, and the closed shut-off valve prevents it from being flowed through. The boiler tempera­ture is adjusted in gliding fashion to the mini­mum temperature according to the heat re­quirement.
Boiler, parallel (ECO-KP) An additional boiler is automatically connected when required. This may take place to cover the heat requirement after the heat is removed from the storage unit (single operation). Or the additional boiler serves to cover peaks in heat requirements (parallel operation to the PYRO- MAT DYN). For parallel operation, a burner group is necessary to carry off heat that simul­taneously provides for keeping up the return flow.
Operating modes:
Off: The additional boiler is switched off.
Automatic: Automatic clearance of the additional boiler through a request by a heat consumer, or (only ECO-KP) when an adjustable connecting tem­perature for the wood-powered boiler is fallen short of.
On: The additional boiler has been cleared.
Manual: The additional boiler has been cleared, and (only ECO-KP) the pump is on; the valve is not controlled (emergency operation).
(Mask number) Parameter (Factory setting) (01) Operating mode (automatic)
Select operating mode (02) Delay before connecting (15 min)
Clearance is given when the time set is up.
(03) Connecting temperature, system set-point temperature (-15°C)
If the system temperature falls by this amount be­low the system set-point temperature, the delay before connecting (Fig 2) begins to lapse.
(04) Switch-off temperature for system set­point temperature (- 5°C)
Switch-off difference with parallel operation and loading of storage unit: NO
(05) Forward flow, burner / Maximum (80°C) (06) Forward flow, burner / Minimum (20°C) (07) Set-point temperature of return flow (50°C)
The set-point value for the temperature of the re­turn flow
(08) Loading, storage unit (NO)
Should the storage unit be heated up by the addi­tional boiler?
(09) Loading, storage unit up to (storage unit top)
Up to which heat storage sensor should the stor­age unit be heated up?
(10) Loading, storage unit up to (70°C)
Up to what temperature at the heat storage sensor selected should the additional boiler heat up the storage unit?
(12) Service function of additional boiler
A maintenance function for the specialist
(13) Operating hours counter
22
5.4.7 Solar
Function (ECO-S1):
This is used in simple solar systems with a single control circuit to heat the utility water in the solar utility water heater (Art No: WSS- __). The ECO­S1 controller is an additional component for the ECO-B1(2) controller for the utility water heater. When the solar collector is hotter than the utility water at the bottom, it is heated up by the solar collector.
Operating modes
Off: Pump off; valve shut
Automatic: Automatic heating of the solar utility water heater by means of difference-based control.
Manual: Emergency operation: Pump on.
(Mask number) Parameter (Factory setting) (01) Operating mode (automatic)
Select operating mode (02) Temperature of utility water / Maximum
(65°C)
The maximum temperature of the utility water with solar heating
(04) Collector / Utility water; Set difference (10°C)
The difference between the solar collector and the utility water heater at the bottom
(10) Operating hours counter Function (ECO-S3):
This is used in large solar systems to heat the util­ity water in a solar utility water heater (Art. No: WSS-___) and for supplying heat to the heat stor­age tank by means of a triple control circuit. The first circuit is for heating up the utility water, the second circuit is for heating up the heat storage tank at the rear/bottom, and the third circuit is for heating up the heat storage tank in front/at the top. The heating storage unit is heated up by an exter­nally situated plate-type heat exchanger. On switchover from utility water heater to heating stor­age unit, the secondary pump is switched on, which is then in operation with the solar pump. For optimised functioning, the flow rate in the secon­dary circuit has to be adapted to the primary circuit (e.g. with flow rate gauges in the primary and sec­ondary circuits).
Operating modes
Off:
Pump off; valve shut
Automatic: Automatic heating of the solar utility water heater by means of difference-based control.
Manual: Emergency operation Æ Solar pump and sec­ondary pump on; valves are not controlled (emergency operation).
(Mask number) Parameter (Factory setting) (01) Operating mode (automatic)
Select operating mode (02) Temperature of utility water; maximum
(65°C)
The maximum temperature of utility water with so­lar heating.
(03) Priority to utility water (optimised)
- Optimised:
Priority to loading utility water, but if the solar out­put is not sufficient to finish loading the utility water heater, there is a switchover to solar heated heat­ing. If the solar output rises (cyclical examination) so much that heating of utility water is possible, there is again a switchover to solar heated utility water.
- Absolutely:
Loading utility water has absolute priority, i.e. solar heated heating is not allowed until the utility water heater has been completely loaded.
- No:
Solar heating of utility water / Heating according to the temperature difference between the collector and the utility water at the bottom or the collector and the storage unit at the bottom
(04) Collector / Utility water; set difference (10°C)
The temperature difference between the collector and the utility water at the bottom for solar utility water heating.
(05) Collector / Storage unit; set difference (15°C)
The temperature difference between the collector and the storage unit at the bottom for solar heating system heating.
(10) Operating hours counter
23
6 Cleaning
6.1 Automatic operation
Regular cleaning of the facility is the customer's most important job for years of trouble-free opera­tion and to obtain the greatest possible output with the best efficiency.
The cleaning intervals may vary, depending on the fuel, the amount of foreign matter and the operat­ing method.
CAUTION – RISK OF INJURY: Before beginning cleaning work, put the facility out of operation. Be absolutely sure to wear protective gloves, protective eyewear if required and use the cleaning uten­sils that come with the facility – danger of blow-ups, burns and getting crushed!
After 900 hours of operation:
Open lid, pull the spiral springs out of the tubes, and dust off and/or sweep off. Then go through the bundle of tubes with the cleaning brush that comes with the system.
After 300 hours of operation: Open the lid on the slide-in module side and empty the two drawers under the heat exchanger and the slide-in module.
After 1800 hours of operation:
Unplug the plug from the exhaust gas fan, unscrew the thumb screws, pull out the motor with the running wheel and clean with broom or wire brush.
IMPORTANT: DANGER OF GETTING INJURED!
After 300 hours of operation:
Take off the maintenance lid on the side, and clean combus­tion chamber and grate. Remark: The sweeper does not have to be taken off for the cleaning. If the sweeper is taken off anyway, be sure to put it back on with the correct positioning later: The end of the sweeper turned toward the maintenance lid should point toward the filling shaft when in the non­operative mode, thus deflecting the flow of ash toward the large ash compartment. See also Photo 6.1.3 on the next page.
After 900 hours of operation:
Take off the panelling, undo the thumb screws, take off the lid and clean the combustion cham­ber with a vacuum cleaner.
After 300 hours of operation: Take off and clean the light barrier inspec­tion glasses on both sides. Remove dust and ash deposits in the openings.
Clean the ash compartment according to the amount of ash produced (figures experienced are fuel-dependent). The supply air to the combustion chamber has to be able to flow in unhin­dered. The "de-ashing auger" option extends the period until ash is removed up to an ash volume of 20 litres.
24
6.1.1 Cleaning of de-ashing system (optional)
6.1.2 Cleaning of main combustion chamber
6.1.3 Cleaning of exhaust gas deduster (op-
tional)
Optionally you have ordered an Exhaust gas de­duster. Proceed the following way.
Weekly:
Open lid and check level of ash. When the level of filling reaches only 10
cm below the top edge, the ash bucket has to be removed.
Emptying the ash bucket:
Unlatch the clasps on the left and right and remove the ash bucket out side­wards.
Important
! There is a danger of getting
crushed at the end of the de-ashing au­ger. Never reach into the feed system with your fingers!
Afterwards, re-assemble properly: The ash bucket and lid always have to be closed ti
g
ht during operation.
After 300 hours of operation:
Take off lid, and check exhaust gas route to make sure the pas­sageway is clear.
Depending on the amount of ash produced (figures experi­enced are fuel-dependent)
Undo the butterfly nuts, remove lid and take out ash.
Depending on the amount of ash produced (figures experienced are fuel-dependent)
Insert the cleaning scraper into the main combustion chamber (photo) via the fire box door and the large ash compartment, in order to clean the grate there. Also remove ash deposits in front of the light barriers with the clean­ing scraper (also clean combustion chamber in front of the mainte­nance lid).
Check sweeper position (after dismantling of sweeper):
The end of the sweeper turned to­ward the maintenance lid should point toward the filling shaft when in the non-operative mode, thus deflecting the flow of ash toward (direction of arrow) the large ash compartment.
25
6.2 Chopped wood operation
Regular cleaning of the facility is the customer's most important job for years of trouble-free opera­tion and to obtain the greatest possible output with the best efficiency.
The cleaning intervals may vary, depending on the fuel, the amount of fine matter and the operating method!
CAUTION – RISK OF INJURY: Before beginning cleaning work, put the facility out of operation. Be absolutely sure to wear protective gloves, protective eyewear if required and use the cleaning uten­sils that come with the facility – danger of blow-ups, burns and getting crushed!
Monthly :
Open lid, pull the spiral springs out of the tubes, and dust off and/or sweep off. Then go through the bundle of tubes with the cleaning brush that comes with the s
y
stem.
Weekly :
Open the lid on the slide-in module side and empty the two drawers under the heat exchanger and the slide-in module.
Twice per year :
Unplug the plug from the exhaust gas fan, unscrew the thumb screws, pull out the motor with the running wheel and clean with broom or wire brush.
IMPORTANT:
Three times per year
Take off the maintenance lid on the side, and clean combustion chamber and grate.
Every day:
Open ash pan lid and with a poker move the fine ash through slots in the grate into the ash pan. If a lot of paper has been burned, completely remove the ash from the grate. If only wood has been burned, it is sufficient to evenly distribute the charcoal. When a lot of paper and cardboard are burned, the inlet into the combustion chamber might also be clogged. If necessary, clear with a poker.
Check ash pan and empty before it is completely full.
Twice per year :
Take off the panelling, undo the thumb screws, take off the lid and clean the combustion chamber with a vacuum clea­ner.
Monthly :
Take off and clean the light barrier in­spection glasses on both sides. Remo­ve dust and ash deposits in the ope­nings.
26
7 Shutdowns
Heating boiler
Pipe-type heat exchanger When the PYROMAT DYN is put out of opera­tion for a long period (such as for summer breaks), be sure to carefully clean the pipe-type heat exchanger with a steel brush required.
Prevent high-temperature corrosion when chipboards are incinerated:
If the heating room is moist or there is any other atmosphere that promotes corrosion (e.g. poor ventilation, residual enamel near the heating room, etc.), after carrying out the cleaning, also spray the pipe-type heat exchanger with bio­diesel.
Remove encrustation from the walls of the firebox and boiler with a trowel or flat scraper.
If there is a danger of frost, empty the heating system, following the heating installer's rules, or have anti-frost agent filled.
Control system
Even when the PYROMAT DYN is put out of op­eration for long periods, the power supply to the control system should not be interrupted (do not turn off master switch).
Why
?
The "intermittent control system" switches the consumer pumps on for five seconds every 24 hours. This prevents the pumps from jamming during long standstills. This saves on expen­sive repairs.
Avoid the formation of condensation in the lambda sensor.
Extend the service life of the buffer battery.
8 Waste disposal
Shutting down operation
If necessary, first switch off the PYROMAT DYN using the F1 or F2 button. When the burn-out has taken place, and the burner has cooled off, turn off the master switch.
Disconnect the mains connection to the control cabinet.
IMPORTANT: DANGEROUS VOLTAGE! Only licensed electrical firms are allowed to disconnect and dismantle the connection to the electrical network.
Close the forward flow and return flow slide valves.
Open the drain tap on the bottom of the boiler of the PYROMAT DYN and drain water.
Only heating system installers may drain the boiler and dismantle the connections to the heating system.
Disconnect the forward flow pipe and return
flow pipe from the PYROMAT DYN.
Instructions regarding transport to a different location
The personnel who carry out transports to different locations have to know the dangers involved of ac­cidents that might arise in doing so and use suit­able measures to prevent such from happening.
Instructions regarding waste disposal
Comply with customary laws and regulations on disposing waste.
Contract a disposal firm to dispose of and recy­cle waste in an environmentally friendly fashion.
Spec Sheet
Wood Fuels
Minimum Requirements / Information
KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc
Subject to technical changes
1010/d-1
2007-09-12_E
A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions. If those conditions are not met, then approval is possible with restrictions (warranty, maintenance, operational safety) with a written statement by the manufacturer in reference to the facility.
1) Non-combustible substances contained
No wood fuels may contain any foreign bodies, such as pieces of metal, stones, masonry remnants or plastics. Nor must the following limits (per kg of dry fuel) for non-combustible substances contained (ash analysed at a temperature of 815°C) be exceeded or fallen short of: Limit Comparison with untreated forest wood
1.1) Chlorine Cl: max. 300 mg/kg 10 mg/kg
1.2) Sulphur S: max. 1000 mg/kg
120 mg/kg
1.3) Total Cl, S: max. 1000 mg/kg 130 mg/kg
1.4) Ash content, total: max. 15.0 g/kg 5.0 g/kg
1.5) Alkali oxides in the ash (K
2
O and Na2O): max. 1.0 g/kg 0.35 g/kg
1.6) Sintering point of the ash: min. 1000°C approx. 1200°C Consequence of substantial overstepping of limits (1.1, 1.2, 1.3, 1.5, 1.6): a) Hot-gas corrosion in the heat exchanger Special maintenance instructions for heat exchanger Shortened service life of heat exchanger b) Early sintering and melting of the ash Special maintenance instructions for firing, Increased maintenance costs (firing, boiler door) If the maintenance instructions are not followed, a process will be created that builds up in a negative fashion with: Cinders change the airflow Temperature peaks more slag etc, until there is fast destruction of the refractory materials
1.7) Additives in remnant and used wood: Free of heavy metals and halogen compounds
2) Superfines & dust (wood particles smaller than 1.0 mm as per ÖNORM M 7133)
2.1) Without pre-dryer, max. 10.0% of the total mass; consequence of substantial overstepping of limit: Temperature peaks Slag formation Even higher temperature etc, to the point of destruction; Special maintenance instructions for firing; Elevated values are especially critical for remnant wood in combination with elevated values as per 1.1, 1.2
2.2) For forest wood chips with pre-dryer, max 4.0% of the total mass; consequence of substantial overstepping of
limit: Moving the exhaust air lines Special maintenance instructions for cleaning exhaust air line
3) Origin and treatment
3.1) Forest wood and plantation wood (complete trees and trunk wood untreated)
Mature wood from trunks and branches, untreated, chopped as billet wood or chips
3.2) Compressed wood, pellets (conforming to standards, such as: ÖNORM M 7135)
Untreated wood with limited bark content, compressed by machine and calibrated
3.2) Increased proportion of bark, tree cuttings from roadside trees (untreated)
Remnants from the forestry and sawmill industries or from conservation of the countryside (elevated ash content).
3.3) Remnants from derived timber products
Usually a mixture of untreated and treated wood in the form of shavings from processing machinery and chips from choppers that run slowly. In cases of elevated proportions of dust and/or limited storage volumes, these shavings are compressed into briquettes.
3.4) Used wood
This is essentially untreated wood that has been used prior to its energetic utilisation (e.g. pallets). It is reduced in size by shredders for thermal utilisation. The metal parts have to be removed afterwards (by magnetic separators).
4) Particle size: adjustment of the conveyor augers
4.1) G30/G50 chips from untreated wood as per ÖNORM M 7133:
made by fast-running and cutting tools; max. coarse fraction with cross-section and length G 30 of 20% max. 3 cm
2
max. 8.5 cm;
G 50 of 20% max. 5 cm
2
max. 12 cm; Required cross-sections of the loading: depends on the boiler output: up to 150 kW up to 500 kW from 500 kW Conveyor auger D min. 12 cm; min. 15 cm; min. 20 cm Drop cross-section A min. 175 cm2 min. 300 cm2 min. 600 cm
2
Spec Sheet
Wood Fuels
Minimum Requirements / Information
KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.cc
Subject to technical changes
1010/d-2
2007-09-12_E
4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3
Size essentially as per ÖNORM M 7133 G50, additionally, however:
- Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm
- Frayed surface by chopping tools (shredders) or slow-running choppers
- Briquettes, diameter max. D 60 mm (hydraulic compressors, pressure geared to loading system) Conveyor augers diameter min. 20 cm; drop-off route, rotary valve cross-section min. 600 cm
2
Consequence of overstepping particle size:
- Extra expenditures for correcting malfunctions
- Shortened service life of the conveyor augers and drives
5) Bulk density S (kg/m³), water content W (%), size G (mm) as per ÖNORM M 7133
In automatically loaded boiler plants, the wood fuels that come to be used should be individually listed in offers and
orders as follows: a) S 130 W10 to W20 G30/50 Sawdust, untreated (planing shop) b1) S 200 W20 to W35 G30/50 Sawdust, untreated (sawmill) b2) S 200 W20 G30/50 Forest wood chips, soft, untreated c1) S 250 W20 to W35 G30/50 Forest wood chips, soft, untreated c2) S 250 W35 to W50 G30/50 Sawdust, untreated (sawmill) d1) S 300 W20 to W35 G30/50 Forest wood chips, soft/hard, untreated d2) S 300 W35 to W50 G30/50 Forest wood chips, soft, untreated e1) S 350 W20 to W35 G30/50 Forest wood chips, hard, untreated e2) S 350 W35 to W50 G30/50 Forest wood chips, soft/hard, untreated e3) S 350 W50 to W60 G30/50 Forest wood chips, soft, untreated f1) S 400 W35 to W50 G30/50 Forest wood chips, hard, untreated f2) S 400 W50 to W60 G30/50 Forest wood chips, soft/hard, untreated g) S 130 less than W15 G30/50 Shavings & chips from wood remnants, dry, mixed h) S 200 less than W15 G30/50 Shavings & chips from wood remnants, dry, mixed i) S 250 less than W15 G30/50 Shavings & chips from wood remnants, dry, mixed j) S 350 less than W15 G30/50 Briquettes from wood remnants D 40 to 60 mm k1) S 650 less than W10 Pellets conforming to standards, untreated D 6 to 10 mm k2) S 650 less than W10 Pellets conforming to standards, untreated D 11 to 15 mm
6) Maximum water content allowed, W, (percentage by weight of th e total mass)
The maximum water content allowed in the fuel when entering the furnace should be taken from the spec sheets for the furnace series. With a pre-dryer installed between the furnace and the fuel storage site, extra water content can be in the fuel stored (see specifications in reference to the order). The water content influences the maximum furnace output possible, the heat emission required to the pre-dryer and thus the maximum heat emission possible to the consumers.
7) Other information
7.1) Ash and cleaning
Untreated wood without bark has a proportion of ash less than 0.5% of the fuel mass supplied. All the specifications regarding cleaning involved are based on untreated wood with bark attached with an ash amount of 0.8%. The cleaning and maintenance involved for other wood fuels should be adapted according to the amount, the specific weight and the behaviour of the ash.
7.2) Changing fuels
A great change in fuel quality, such as bulk density, water content, dust proportion or ash content might make a manual correction of the firing parameters necessary (see Operating Manual).
8) Non-woody fuels from biomass
Non-woody fuels from biomass, such as needles, foliage, grain, straw, fruit pits, etc, are usually unsuited as fuel for trouble-free operation and thus are not approved.
9) Wood fuels: rules, regulations and standards
Germany: 1
st
BImSchV1 dated 14 Mar 97, amended on 2 Aug 2001; page: Fuels nos. 5 to 7 Austria: FAV dated 18 Nov 1997 "Feuerungsanlagenverordnung" (Furnaces Act § 3.(1) 3. Solid Fuels Switzerland: Luftreinhalteverordnung LRV (Swiss Clean Air Act) dated 16 Dec 1985 (Standing: 28 Mar 2000) DIN 51731 Compressed Wood from Untreated Wood (1993) ÖNORM M 7135 Compressed Wood from Untreated Wood or Untreated Bark (1998) ÖNORM M 7136 Wood Pellets, Quality Assurance, Transport Logistics and Storage Logistics ÖNORM M 7133 Wood Chips for Energetic Purposes (1998) EN 303-5 Heating Boilers for Solid Fuels, Table 8 "Test Fuels“ CEN/TS 14961 Solid Organic Fuels
1
BImSchV = Bundes-Immissionsschutzverordnung [German Federal Emissions Control Act]
Malfunction report / malfunction remedy
Pyromat DYN 2004-09-23_E Page 1 of 2
Heat Generation
No.
Text displayed for malfunc-
tion
Malfunction alarm Possible cause Check / Remedy
01
Excess temperature
(F1, F2, F3 lights up red)
- Temperature-limiting safety switch (TLSS) in
the front metal plate for the refill access lid.
- In correct setting on the control module
- Defective component (pump or valve)
- Sudden drop in output to zero. The feed auger then
has to be run to zero. The heat then produced by this
can result in excess temperature. Activate the function
“Dissipate excess heat”
.
- Why could the heat not be dissipated?
- Check the burner circuit pump and modulating valve.
- Activate the function “Dissipate excess heat”.
- On the TLSS, screw off the protective cap and press the reset
button (not possible until the burner temperature is less than
70°C) and press OK.
03-17
Interruption or short-circuit,
sensor
(F3 lights up red)
- Sensor . . .
- Damage to the sensor connecting line
- Malfunction alarm defective
- Call in electrician
09
Lambda sensor
(F3 lights up red)
- Lambda sensor on the back of the burner
- Malfunction alarm very soiled
- Malfunction alarm defective
- Error in the electronics
- Readjust lambda sensor
- Acknowledge with OK
18
Permanent code
(F3 lights up red)
- Operating hours lapsed before the perma-
nent code has been entered.
- Permanent code has not been entered - Call burner supplier
19
Repeat heating up
(F3 lights up red)
- Exhaust gas sensor
- Lambda sensor
- Fuel too moist
- Lambda sensor imprecise
- Ignition device defective
- The combustion chamber filling time is too short
- Poorly filled with logs
- Use suitable, dry fuel.
- Readjust lambda sensor.
- Replace ignition device.
- Readjust combustion chamber.
- Acknowledge with OK
20
Water level in extinguishing
water container
(F3 lights up red)
- Level float switch in extinguishing water con-
tainer
- Too little water in the extinguishing water container.
- Fill extinguishing water container
- Acknowledge with OK
25
Light barrier, ember monitor-
ing system
(F3 lights up red)
- Light barrier for ember monitoring system
- Viewing windows soiled; deposits of ash in the open-
ings
- Defective malfunction alarm
.
- Remove and clean viewing windows on both sides. Remove
dust and deposits of ash from the openings. Refer to the Op-
erating and Maintenance Instructions, “Cleaning” section
- Acknowledge with OK
26
Light barrier, feed auger
(F3 lights up red)
- Light barrier in the metering container for the
feed auger
- Light barrier soiled
- Clogging in the metering container
- Clean light barrier
- Undo clogging
- Acknowledge with OK
96
Feed auger pipe too hot
- Temperature sensor on the feed auger
- Power failure
- Consequent malfunction caused by excess tempera-
ture
- Light barriers for ember monitoring system soiled
- Call in electrician
- Check light barriers for embers.
- Acknowledge with OK
81-93
BUS error, no connection to
the . . .
(F3 lights up red)
- Data transmission line for the bus connec-
tion
- Bus connection interrupted
- Check plug connections
- Replace data transmission line
- Call supplier
Malfunction report / malfunction remedy
Pyromat DYN 2004-09-23_E Page 2 of 2
Loader System
No.
Text displayed for malfunc-
tion
Malfunction alarm Possible cause Check / Remedy
01
Material shortage
(F4 lights up red)
- Light barrier in the metering container
- Light barriers for the ember monitoring sys-
tem
- Silo is empty
- Material clogged
- Fill silo
- Switch off master switch and undo material clogging
- Acknowledge with OK
11-24
Starttec …
(F4 lights up red)
- Starttec (motor starter mounted on clipboard
for the motor)
- Red lamp on the Starttec lights up
- Phase sequence mixed up
- Motor overloaded
- Other causes, depending on the malfunction dis-
played.
- Correct the phase sequence (clockwise rotating magnetic field)
- Undo clogging; make motor smooth-running
- Refer to documentation for Starttec
- Acknowledge with OK
30
Feed auger
(F4 lights up red)
- Reversed control of feed auger - Material clogging in the feed auger - Undo material clogging
31-45
Conveyor device …
(F4 lights up red)
- Maintenance cover limit switch
- One of the maintenance covers is open or not closed
properly.
- Check and close all the maintenance covers.
- Acknowledge with OK
51-52
Extraction system …
(F4 lights up red)
- Maintenance cover limit switch
- One of the maintenance covers is open or not closed
properly.
- Check and close all the maintenance covers.
- Acknowledge with OK
53-54
Extraction system … Hydraulic
drive, temperature/level
(F4 lights up red)
- Level float switch in the oil container for the
sliding bar extraction system
- Thermostat in the oil container
- Oil level too low, (possible loss of oil)
- Oil has been overheated by too high a pressure.
- Refill oil. Check oil line for leakage
- Check and adjust operating pressure (by KÖB)
- Acknowledge with OK.
53-54
Extraction system … silo door
open
(F4 lights up red)
- Limit switch for silo door - Silo door open
- Check and close silo door.
- Acknowledge with OK.
Heat Distribution
No.
Text displayed for malfunc-
tion
Malfunction alarm Possible cause Check / Remedy
01-27
Interruption or short-circuit,
sensor . . .
(F… lights up red)
- Sensor . . .
- Damage to the sensor connecting line
- Malfunction alarm defective
- Call in electrician
Leerseite für Notizen: Blank page for notes: Page en blanc pour des notationes:
KÖB Holzfeuerungen GmbH, Flotzbachstrasse 33, A-6922 Wolfurt
Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07 office@kob.cc, www.koeb-holzfeuerungen.com
Viessmann Group
Verkaufs-Niederlassungen und dazugehörige Service-Außenstellen:
ZENTRALE:
Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0 Fax +43 55 74 / 65 7 07 office@kob.cc
ÖSTERREICH – NORD / OST
A-4906 Eberschwang Tel +43 77 53 / 32 65 Fax +43 77 53 / 32 65 helmut.fuchsberger@kob.cc
ÖSTERREICH – SÜD / OST
A-8230 Hartberg Greinbach Tel +43 33 32 / 64 2 12 Fax +43 33 32 / 63 6 16 martin.nussdorfer@kob.cc
VERTRIEBSTOCHTER SCHWEIZ
KÖB Wärmetechnik AG CH-9430 St. Margrethen Tel +41 848 / 87 08 10 Fax +41 848 / 87 08 11
SCHWEIZ – ZENTRAL / OST
CH-9243 Jonschwil Tel +41 71 / 92 38 2 80 Fax +41 71 / 92 38 2 82 josef.meier@kob.cc
SCHWEIZ – ZENTRAL / NORD
CH-4704 Niederbipp Tel +41 32 / 63 30 7 10 Fax +41 32 / 63 30 7 11 adrian.rippstein@kob.cc
DEUTSCHLAND – SÜD / WEST
D-72639 Neuffen Tel +49 70 25 / 80 42 Fax +49 70 25 / 83 69 6 gerald.sieler@kob.cc
DEUTSCHLAND – SÜD / MITTE
D-89278 Nersingen Tel +49 73 08 / 91 00 10 Fax +49 73 08 / 52 66 hans.amann@kob.cc
DEUTSCHLAND – SÜD / OST
D-82549 Königsdorf Tel +49 8179 / 92 95 65 Fax +49 8179 / 92 95 66 roland.metzner@kob.cc
DEUTSCHLAND – NORD / WEST
D-44579 Castrop-Rauxel Tel +49 23 05 / 7 38 91 Fax +49 23 05 / 8 37 62 koeb-nw@t-online.de
DEUTSCHLAND – MITTE / OST
D-89278 Nersingen Tel +49 7308 / 811347 Fax +49 7308 / 811387 tobias.amann@kob.cc
DEUTSCHLAND – NORD / OST
D-16727 Oberkrämer/ OT Eichstätt Tel +49 33 04 / 31 70 8 Fax +49 33 04 / 31 70 8 wolfgang.ratzka@kob.cc
KOB Italia S.r.l.
I-36063 Marostica Tel +39 0424 8 10 50 Fax +39 0424 47 34 45 italia@kob.cc
LUXEMBOURG
D-72639 Neuffen Tel +49 70 25 / 80 42 Fax +49 70 25 / 83 69 6 gerald.sieler@kob.cc
FRANCE
F-04300 Forcalquier Tel. +33 492 / 73 10 80 Fax: +33 492 / 73 10 80 servicefrance@kob.cc
FRANCE - OVEST
F-79160 Coulonges/L‘Autize Tel. +33 549 / 06 06 60 Fax +33 549 / 06 00 60 energie79@wanadoo.fr
1 Serviceleitstelle Zentrale Wolfurt
KÖB Holzfeuerungen GmbH, Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07, office@kob.cc
2 Serviceleitstelle für Italien
KOB Italia S.r.l., I-36063 Marostica Tel +39 0424 78 10 50, Fax +39 0424 47 34 45, italia@kob.cc
3 Serviceleitstelle für Frankreich
F-04300 Forcalquier, Tel. +33 492 / 73 10 80, Fax: +33 492 / 73 10 80 servicefrance@kob.cc
SERVICE – EST: Electromatic – sarl, F-67550 Vendenheim Tel +33 607 / 64 06 31, Fax +33 38 / 86 93 7 60. servicefrance@kob.cc
Verkaufsorganisation mit eigenem Service
NORGE AS Morgan
N-3933 Porsgrunn Tel. +47 355 / 693 00 Fax: +47 355 / 693 15 fyk@asmorgan.no
NEDERLAND / BELGIE LVB Wood Drying + Energy Systems BV
NL-4141 BE Leerdam Tel. +31 345 / 61 97 88 Fax: +31 345 / 61 69 05 office@lvb-wood.nl
UNITED KINGDOM 3G Energi
UK – TD5 7BH, Kelso Tel. +44 1573 22 91 98 Fax. +44 870 706 2555 enquiries@3genergi.co.uk
KÖB SVERIGE AB
S-65350 Karlstad Tel. +46 54 53 69 87 Fax. +46 54 53 18 43 bengt.nilsson@fbp.se
IRLAND Clearpower Ltd.
Dublin 2 Tel. +35 31 66 90 979 Fax. + 35 31 66 90 978 info@clearpower.ie
CANADA Fink Machine Inc.
Enderby B.C Tel. (001) 250 83 80 077 Fax. (001) 250 83 800 68 fink@jetstream.net
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