KNIPEX eCrimp 97 43 E Operating Instruction
Manual eCrimp (97 43 E)
Table of Contents
1. Intended use
2
2. General safety instructions
2
3. Terminology used
3
4. Symbols used on the equipment
and rating plate details
3
5. Scope of delivery
4
6. Technical specications
4
7. Brief description of the crimping
tool
5
8. First use and operation
7
9. Cleaning, maintenance and repair
10
10. Disposal
12
11. Warranty
12
12. EC Declaration of Conformity
12
KNIPEX-Werk
C. Gustav Putsch KG
Oberkamper Strasse 13
42349 Wuppertal
GERMANY
Tel.: +49 (0) 202 – 47 94-0
Fax: +49 (0) 202 – 47 74 94
info@knipex.de
www.knipex.de
Read these
Operating Instructions
before starting work!
Rev.: 2013-08-29
2
Rev.: 2013-08-29
Manual eCrimp (97 43 E)
1. Intended use
The crimping tools are designed exclusively for use with die sets that
are either distributed by KNIPEX or which KNIPEX has declared as being
compatible. The tools and the die sets must be used solely for the purpose
as envisaged by KNIPEX. The tool is not intended for use in different or
more specialised applications. Any work performed with this tool that is
not in line with its intended use can cause damage to the crimping tool, its
accessories and the crimped contacts.
KNIPEX accepts no liability for losses resulting from
the use of unsuitable crimping die sets or crimping die sets from other
manufacturers; or
the use of the tool in applications that are outside the scope of the
tool’s intended use.
Using the tool “as intended” also implies following the Operating
Manual, performing inspections and maintenance work as instructed and
compliance with all applicable safety provisions in their latest published
version.
Read this Operating Manual carefully!
Follow all safety instructions as provided!
Ensure compliance with national safety standards!
Read and follow all safety instructions and guidelines! Any failure to
follow the safety instructions and guidelines as given can cause electrical
shock, re and/or serious injury. Accordingly: Ensure that you retain all
safety instructions and guidelines for future use and always include these
when passing the equipment on to others.
2. General safety instructions
Icons are used to mark sections of text as described below. Ensure you
follow these instructions and take especial care in such situations. Also
provide other users and technicians with a full set of health and safety
instructions!
Danger of injury from airborne fragments.
If the tool is used incorrectly, or if worn or damaged
die sets and crimping tools are used, the operator risks
injury from airborne fragments.
Accordingly:
Crimping tools must be used solely by qualied personnel.
Maintenance must be performed at the required intervals.
Before each use, inspect the crimping tools and die sets for
cracks and other signs of wear.
Crimping tools and die sets with material aws or other signs
of wear must be taken out of service immediately and no
longer used.
Only use crimping tools and die sets if they are in perfect
working order.
If crimping tools or die sets have been used incorrectly, they
must be removed from service and inspected by an authorised
service centre.
Damage to/malfunctioning of the crimping tool and die
set as a result of improper handling.
Accordingly:
Do not continue to use worn crimping tools – replace
them immediately.
For transportation and storage, use the carrying case
and store the crimping tools and die sets in a dry
place.
Ensure all damage is inspected without delay by an
authorised service centre.
Observe the safety instructions for detergents and
corrosion protection agents used.
The information in this section is of particular relevance
to the description of a function or an operating
procedure.
Please note
For working and installation instructions for crimp contacts,
consult the documents as supplied by the manufacturer.
Please note
Read all safety warnings and all instructions. Failure
to follow the warnings and instructions may result
in electric shock, re and / or serious injury. Safe all
warnings and instructions for further reference.
Warning
Warning
This section cautions the reader about a potentially
dangerous situation that can lead to minor or moderate
physical injury and/or damage to property.
Caution
Caution
3
Rev.: 2013-08-29
Manual eCrimp (97 43 E)
3. Terminology used
4. Symbols used on the equipment and rating plate details
V Volt
A Ampere
Hz Hertz
W Watt
kW Kilowatt
g Gram
kg Kilogram
Bj Year of manufacture
Ah Amp-hour
db(A) Decibel (soundpressure)
bar Bar
°C Degrees Celsius
kN Kilonewton
A.C. Alternating current
D.C. Direct current
F Force
Ø Diameter
h Hour
min Minute
s Second
m/s
2
Metres per second squared
(acceleration)
No. Number
Symbol Meaning
Maintenance sticker, shows date of next service.
Located in the battery compartment. To read the sticker, pull out
the battery.
Explanation of possible rating plate icons used
Certication mark, Canada and USA CE mark – product security in Europe
Certication mark, Russia Read the Operating Manual
Certication mark, Australia
Rating plate details
1
Manufacturer logo with address
2
Model designation for the tool
3
Serial no.
4
Permitted voltage range in volts
5
Country of manufacture
6
Article no.
7
Year of manufacture
8
Power consumption
KNIPEX-Werk
42349 Wuppertal
Oberkamper Str. 13
GERMANY
www.knipex.de
eCrimp – 97 43 E
Nr. BJ.
12V d.c. 240W
KNIPEX Quality – Made in Germany
1
2
3
4
5
8
7
6
XXXXX
MM/JJ
4
Rev.: 2013-08-29
Manual eCrimp (97 43 E)
5. Scope of delivery
The standard scope of delivery includes:
eCrimp (97 43 E) crimping tool, incl. Operating Manual
Charger, incl. operating instructions
12 V DC battery, 1.5 Ah
Carrying case
Information about other accessories – such as die sets, positioning guides
(locators), wirestops, etc. – can be obtained online at www.knipex.de or
from your dealer.
6. Technical specications
Rated voltage / battery 12 V DC (lithium-ion) / 1.5 Ah / 3.0 Ah
Power consumption 240 W
Height Approx. 142 mm
Length Approx. 274 mm with 1.5 Ah battery;
approx. 300 mm with 3.0 Ah battery
Width Approx. 50 mm
Net weight Approx. 2.0 kg (with 1.5 Ah battery)
Crimping range Conductor inner cross-section: 0.08 mm² to 50 mm²
Max. sound power level 83 db(A) (measurement uncertainty 3 db(A))
Sound pressure level at operator ear 70 db(A) (measurement uncertainty 3 db(A))
Vibration level <2.5 m/s² (measurement uncertainty 1.5 m/s2)
Protection class IP20
Operating temperature range -10 °C to +50 °C
The vibration emission gure stated has been measured using
a standard test procedure and can be utilised when making
comparisons with other equipment. The gure can also be used for
an initial estimation of exposure levels.
For information about charger operation and functionality, please
consult the operating instructions enclosed for the charger.
During actual use of the equipment, the vibration
emission gure can differ to the value stated, depending
on the specic application for which the equipment
is being used. Depending on the actual operations
conditions experience (exposure while working), it
may be necessary to draw up safety precautions for
operating personnel.
Caution
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