Knight ILCS, ILCS 6900 Programming Manual

ILCS Version 2.1 System

Programming Manual

0900511 Rev: E (06/05) Page 1 of 20

TABLE OF CONTENTS

Menu Map .............................................................................................................3

Control Panel Diagram ......................................................................................... 4

Introduction ...........................................................................................................5

Access Codes .......................................................................................................5

Memory Functions ................................................................................................6

Setup Routines .....................................................................................................9

Report Setup Routines ....................................................................................... 11

Maintenance Schedule .......................................................................................15

Programming Routines ....................................................................................... 16

Operation ............................................................................................................18

Warranty Information .......................................................................................... 20

Knight Locations ................................................................................................. 20

CAUTION: Wear protective clothing and eyewear when dispensing chemicals or
other materials. Observe safety handling instructions (MSDS) of chemical mfrs.

CAUTION: To avoid severe or fatal shock, always disconnect main power when
servicing the unit.

CAUTION: When installing any equipment, ensure that all national and local
safety, electrical, and plumbing codes are met.

Page 2 of 20 0900511 Rev: E (06/05)

MENU MAP

*** DISPENSER ***

1

2

3

MEMORY FUNCTIONS

*** DISPENSER ***

SETUP ROUTINES

*** DISPENSER ***

REPORT SETUP ROUTINES

• Clear pump volumes

• Clear sum/cycle report

• Clear batch count

• Load factory defaults

• Set external memory module ID

• Clear external memory module

• Change dispenser ID #

• Change main access code

• Set date and time

• Set unit of measure

• Set flush time and sampling delay

• Set simultaneous pump operation

• Set number of users

• Change user access code

• Change user password

• Change formula access

• Change report name

• Change chemical names and costs

• Change formula names

• Set shift times

• Set operating zone

*** DISPENSER ***

4

MAINTENANCE SCHEDULE

*** DISPENSER ***

5

PROGRAMMING ROUTINES

0900511 Rev: E (06/05) Page 3 of 20

• Date dispenser installed

• Date squeeze tube last changed

• Date squeeze tube last lubed

• Prime pumps

• Calibrate pumps

• Manually enter pump flow rates

• Program formulas

ILCS CONTROLLER DIAGRAM

CYCLE ON/OFF

KEYSWITCH

CYCLE START

BUTTON

FORMULA NUMBER

DISPLAY

PROGRAMMING

DISPLAY

MAIN POWER

ON/OFF SWITCH

Page 4 of 20 0900511 Rev: E (06/05)

WATER FLUSH
PUSH-BUTTON

ALPHANUMERIC

KEYPAD

PROGRAMMING

KEYPAD

MOVING THROUGH THE MENUS

ILCS programming is done through the use of menu selections. Any menu can be entered by pressing the ENTER
button, or exited by pressing RESET (or in some cases MEN U  or ). Its that simple! Each of the main menu
headings give an idea of what information can be found, entered, or changed. Within each main menu selection are
several screen “prompts” that walk you through the complete program ming process step-by-step.

Below is an example
commonly referred to as the

FORMULA 01
DATE 05/11 TIME 14:32:54

of the main display when you are not in the programming menus. The main display is more

default display

, and appears when the system is in normal operating mode.

The default display shows the present formula name on the top
line. The bottom line of the display will alternate between date/
time and the message ENTER USER PASSWORD.

The “user password” should not be confused with systems access
code. User passwords allow multiple persons to operate the
system for dispensing chemicals, whereas the access code allows
entry into the menus for programming.

From the default display, you must enter the main access code
(following) to begin programming.

ACCESS CODES

The ILCS system has two access codes for protection:

• The "main" access code, allows entry into ALL of the menus and functions of the system.

• The "user" access code allows printing reports with WinReporter PC software, without the ability of changing

programmed information.
Systems are shipped from the factory with both access codes set to zero. Only a person with the "main" access

code can change the "user" access code. (changing codes is explained later in this manual). If desired the two
access codes can be the same, however the user will then have access to ALL of the functions of the system,
including the ability of changing programmed information.

TO PROGRAM DISPENSER PRESS “ENTER” ...

ENTER ACCESS CODE

THEN PRESS ENTER

From the default display shown above, press the ENTER button.
The screen at left should appear. If the screen at left does not
appear, wait 2 seconds, press RESET, then press ENTER.

When you see the screen at left, type in the access code and
press ENTER. Remember, for a new system, the access code will
be zero (until you change it later).

Follow the programming steps for each section, starting on the
next page.

IMPORTANT NOTES:

• Leading zeroes on main access code, user access code, and user passwords, are not required to be entered. For

example, a user password of “010” can be typed in as “10”, then press ENTER.

• Its recommended to clear pump volumes, sum/cycle report, and batch count, then loading factory defaults prior to

initial programming of formulas. See MEMORY FUNCTIONS [menu 1] for details.

• If at any time you get lost in the programming and are not sure what to do, press the RESET button until the

section menu heading appears, then proceed.

0900511 Rev: E (06/05) Page 5 of 20

*** DISPENSER ***

1

MEMORY FUNCTIONS

• Clear pump volumes

• Clear sum/cycle report

• Clear batch count

• Load factory defaults

• Set external memory module ID

• Clear external memory module

CLEAR PUMP VOLUMES ?

PRESS: YES OR NO

NO YES

ARE YOU SURE ?

PRESS: YES OR NO

YES NO

CLEARING ALL

PUMP VOLUMES

CLEAR SUM/CYCLE REPORT ?

PRESS: YES OR NO

NO YES

This menu selection is used to do the following:
– All formula volume amounts are set to zero

– All pump flow rates and product costs are set to zero
Press YES to begin clearing, or press NO to move on to the next

menu selection without clearing.

You are then asked if you really do want to use this
command. Press YES if you are sure, or press NO to
move on to the next menu selection without clearing.

This message indicates that the clearing
process is active. When the process is
complete, the next menu item will appear.

This menu selection is used to clear the summary and cycle report
memory (also known as the batch tracking report). Press YES to
begin clearing, or press NO to move on to the next menu selection
without clearing.

NOTE: This will only clear the time stamps in the basic system
memory. There is a separate prompt later in this menu to clear the
time stamps in the external memory module.

CLEARING ALL SUM/CYCLE

INFORMATION

This message indicates that the clearing process is
active. When the process is complete, the next menu
item will appear.

GO TO NEXT PAGE

Page 6 of 20 0900511 Rev: E (06/05)

*** DISPENSER ***

1

MEMORY FUNCTIONS

• Continued

CLEAR BATCH COUNT ?

PRESS: YES OR NO

NO YES

CLEARING BATCH COUNT

LOAD FACTORY DEFAULTS ?

PRESS: YES OR NO

NO YES

This menu selection is used to zero out the batch count (this is the
digital counter that appears on the screen when pressing the
BATCH COUNT button on the control panel). Press YES to begin
clearing, or press NO to move on to the next menu selection
without clearing.

This message indicates that the clearing process is
active. When the process is complete, the next menu
item will appear.

This menu selection is used to load factory default settings:
– Unit of meas ure is set to US

– Flush time is set to 10 seconds / drain after set to 2 seconds
– Simultane ou s pump setting is turned OFF
– All user passwords are set to zero / user names are reset
– Formula ac cess is set to enable for all users on all formulas
– Report name is cleared (blanked out)
– Chemical names and formula names are reset
– Shift start times are reset: 1 = 06:00 / 2 = 11:00 / 3 = 17:00
– Operating zone is set for 00:00 to 24:00
– Maintenance schedule dates are set to zero

GO TO NEXT PAGE

ARE YOU SURE ?

PRESS: YES OR NO

YES NO

CLEARING SETUP

*** PLEASE STAND BY ***

Press YES to begin loading factory defaults (also known as
“clearing the setup“) or press NO to move on to the next menu
selection without loading factory defaults.

You are then asked if you really do want to use this
command. Press YES if you are sure, or press NO to
move on to the next menu selection without loading.

This message indicates that the clearing
process is active (factory defaults are being
loaded at this point). When the process is
complete, the next menu item will appear.

0900511 Rev: E (06/05) Page 7 of 20

*** DISPENSER ***

1

MEMORY FUNCTIONS

• Continued

SET EXT MEM MODULE ID ?

PRESS: YES OR NO

NO YES

ARE YOU SURE ?

PRESS: YES OR NO

YES NO

SETTING EXT MEM MODULE

*** ID TO CURRENT ID ***

CLEAR MEMORY MODULE?

PRESS: YES OR NO

NO YES

This menu selection is used to set the ID number of the external
memory module to match the dispenser‘s ID.

Press YES for a new installation, or if you have changed the
dispense r ID in menu #2. Be su re the unit is not be mu lti-linked
(with other dispensers) while performing this step.

Press NO if the external memory module ID had been set
previously.

You are then asked if you really do want to use this
command. Press YES if you are sure, or press NO to
continue to the next menu selection without setting.

This message indicates that the ID number of
the external memory module is being set to the
dispenser‘s current ID number. When the
process is complete, you will be returned back
to the menu heading.

This menu selection allows you to clear all time stamp data from
the external memory module.

Press YES for a new installation, or if you wish to clear old data
from the memory module that is no longer needed. Press NO if
you do not wish to clear the memory module (or if you’re not sure)
and you will return to the menu heading.

ARE YOU SURE ?

PRESS: YES OR NO

YES NO

CLEARING MEMORY MODULE
************************

MEMORY FUNCTIONS MENU HEADING

Page 8 of 20 0900511 Rev: E (06/05)

NOTE: While the memory module can hold a very large amount of
data, it is recommended to periodically clear the module. Be sure
that the old data is no longer needed before proceeding.

You are then asked if you really do want to use this
command. Press YES if you are sure, or press NO to
return back to the menu heading without clearing.

When the process is complete, you will be
returned back to the menu heading.

*** DISPENSER ***

2

SETUP ROUTINES

• Change dispenser ID #

• Change main access code

• Set date and time

• Set unit of measure

• Set flush time and sampling delay

• Set simultaneous pump operation

• Set number of users

CHANGE DISPENSER ID# ?

PRESS: YES OR NO

NO YES

NEW DISPENSER ID# 00

THEN PRESS ENTER

CHANGE MAIN ACCESS CODE ?

PRESS: YES OR NO

NO YES

This menu selection allows you to change the dispenser ID
number. The dispenser ID number has two purposes:

(1) It is printed in the upper-left corner of reports to identify which
dispenser the report came from. This can be helpful when more
than one dispenser is installed at the location.

(2) When running ILCS WinReporter software (optional), the ID
number is used for “logging on” to the dispenser from the
computer. Several dispensers can be connected together in a
daisy chain format known as “multilinking”.

Press YES to invoke the command, or press NO to move on to
the next menu selection. If the ID number is changed, you must
set the ID of the external memory module in menu #1.

Use the number buttons to enter a 2-digit ID number,
then press ENTER. Press the MENU  button to move
on to the next menu selection.

This menu selection allows you to change the main access code.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

MAIN ACCESS CODE = 000

THEN PRESS ENTER

SET DATE & TIME ?
PRESS: YES OR NO

NO YES

HOUR 00 MINUTE 00
MONTH 00 DAY 00 YR 00

GO TO NEXT PAGE

0900511 Rev: E (06/05) Page 9 of 20

Use the number buttons to enter a 3-digit main access
code, then press ENTER. Press the MENU  button to
move on to the next menu selection.

This menu selection allows you to set the time and date. Press
YES to invoke the command, or press NO to move on to the next
menu selection.

Use number buttons to set date and time (military format,
13:00 = 1:00 PM) then press ENTER. Press the MENU



button to move on to the next menu selection.

*** DISPENSER ***

2

SETUP ROUTINES

• Continued

UNIT OF MEASURE = US

1=US 2=METRIC 3=IMPERIAL

FLUSH TIME 10 SEC

TO DRAIN AFTER 02 SEC

SIMULTANEOUS PUMPS = OFF

1=OFF 2=ON

This menu selection allows you to change the unit of measure.
Use the number buttons to choose the desired unit of measure.
Press the MENU  button to continue.

Disregard this menu for systems without flush manifold.

This menu selection allows you to set flush time (how long the
flush solenoid is on after
time (the delay before the optional 3-way valve is activated).
These settings let you setup the system to meet your particular
requirements. Use the number buttons to set the times and, then
press ENTER. Press the MENU  button to continue.

Flush:

Default is 10 seconds / minimum is 2 seconds.

To Drain After:

This menu selection allows you to choose if you want all pumps in
a formula to run at the same time. When this selection is off, all
pumps in the formula will run in sequence from left to right (lowest
number to highest). Use the number buttons to make your
selection. Press the MENU  button to continue.

Default is 2 seconds / minimum is 2 seconds.

chemical injection) and “to drain after”

FLUSH ERROR SAMPLING

DELAY = 00 SECONDS

NUMBER OF USERS = 400

1=400 2=50

SETUP ROUTINES MENU HEADING

Disregard this menu for systems without flush manifold.

This menu selection allows you to set the amount of time that the
optional flow sensor switch can “break” contact before giving a
flush error. Use the number buttons to set the sampling time and,
then press ENTER. Leave the setting at 00 if a flow switch is not
used (typical). Press the MENU  button to continue.

This menu selection allows you to choose the total number of
users you want to program into the system. The formula access
settings will differ based on this setting. See notes below.

400 Users:

–

programmed as either enable (on) or disable (off).

–

50 Users:

programmed as a total number of batches allowed per shift.
The selectable range is 0 - 99 batches.

Use the number buttons to make your selection. Press the MENU



button to return back to the menu heading. If you change this
setting on an existing (programmed) system, you will need to use
menu #3 to set user names, user passwords, and access settings.

Formula access settings for each user can be

Formula access settings for each user can be

Page 10 of 20 0900511 Rev: E (06/05)

*** DISPENSER ***

3

REPORT SETUP ROUTINES

• Change user access code

• Change user password

• Change formula access

• Change report name

• Change chemical names and costs

• Change formula names

• Set shift times

• Set operating zone

CHANGE USER ACCESS CODE ?

PRESS: YES OR NO

NO YES

USER ACCESS CODE = 000

THEN PRESS ENTER

CHANGE USER PASSWORD ?

PRESS: YES OR NO

NO YES

001 000 USER ID NAME 01
CHANGE VALUES THEN ENTER

This menu selection allows you to change the user access code.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

Use the number buttons to set the user access code,
then press ENTER. Press the MENU  button to move
on to the next menu selection.

This menu selection allows you to change user passwords. Press
YES to invoke the command, or press NO to move on to the next
menu selection.

Use the SCROLL buttons and alphanumeric keypad to
enter a 3-digit password and descriptive name (up to 15
characters) for the user ID number shown (3-digit
number on the left side of display) then press ENTER.
Use MENU  or  to review or change the password
and descriptive name of other user ID numbers. Press
RESET when finished and you will be returned to the
previous screen.

GO TO NEXT PAGE

0900511 Rev: E (06/05) Page 11 of 20

*** DISPENSER ***

3

REPORT SETUP ROUTINES

• Continued

CHANGE FORMULA ACCESS ?

PRESS: YES OR NO

NO YES

001 FORM-01 02 03 04
USERID NAME 1 1 1 1

TO CHANGE: Type in the user ID number and press ENTER. Then use the SCROLL buttons to

move to the cursor below the formula you wish to change. Choose 1 (allowed) or 0 (not allowed) for
each formula shown (note: the PRIME/CAL button will change all formulas shown to 0) and press
ENTER. When ENTER is pressed, you are only changing the formula number “set” that is shown on
the display. To change other formulas, use MENU  or  then make your changes to the formula set
shown and press ENTER again. See details below regarding the information shown on the window.

Top line:

represent the formula numbers.

Bottom line:

below the formula numbers show which formulas this user can access. 1 means the formula is
allowed, 0 means the formula is not allowed.

TO VIEW:

each formula. Use MENU  or  to choose other formula numbers.
Press RESET when finished and you will be returned to the previous screen.

The first three digits are the user ID number (001 - 400). The next set of double digits

The first thirteen characters indicate the user’s descriptive name. The numbers directly

Type in the user ID number and press ENTER. The screen will display current settings for

This menu selection allows you to restrict the users access to
specific formulas. How you program formula access is based on
the “number of users” setting (400 or 50) in menu #2. Press YES
to change or press NO to move on to the next menu selection.

...if you selected 400 users (in menu #2)

01 FORM-01 02 03 04 05
USERID 99 99 99 99 99

TO CHANGE: Type in the user number and press ENTER. Then use the SCROLL buttons to move to

the cursor below the formula you wish to change. Type in the desired numbers for each formula
shown (the PRIME/CAL button will change all formulas shown to 00) and press ENTER. When
ENTER is pressed, you are only changing the formula number “set” that is shown on the display. To
change other formulas, use MENU  or  then make your changes to the formula set shown and
press ENTER again. The following paragraphs explain the information shown on the window.

Top line:

the formula numbers.

Bottom line:

below the formula numbers show how many batches (0 - 99) for each corresponding formula that this
user can dispense per shift.

TO VIEW:

each formula. Use MENU  or  to choose other formula numbers.
Press RESET when finished and you will be returned to the previous screen.

GO TO NEXT PAGE

...if you selected 50 users (in menu #2)

The first two digits are the user ID number (01 - 50). The next set of double digits represent

The first eight characters indicate the user’s descriptive name. The numbers directly

Type in the user ID number and press ENTER. The screen will display current settings for

Page 12 of 20 0900511 Rev: E (06/05)

*** DISPENSER ***

3

REPORT SETUP ROUTINES

• Continued

CHANGE REPORT NAME ?

PRESS: YES OR NO

NO YES

CHANGE CHEMICAL NAMES

PRESS: YES OR NO

NO YES

PUMP 01
PUMP-01

This menu selection allows you to change the report name. Press
YES to invoke the command, or press NO to move on to the next
menu selection.

The screen will be blank with only a blinking cursor
displayed. Use the alphanumeric buttons to set the report
name (up to 23 characters on each line) and the
SCROLL buttons to move the cursor position, then press
ENTER. Press the MENU  button to move on to the
next menu selection.

This menu selection allows you to change the chemical names.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

Choose pump number and press ENTER. Move cursor
(SCROLL) to set the product name and press ENTER.
Repeat for all pumps. Press MENU  when finished.

CHANGE PRODUCT COSTS ?

PRESS: YES OR NO

NO YES

PUMP 01 $00.00 /GALS

GO TO NEXT PAGE

This menu selection allows you to change the product costs.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

Choose pump number and press ENTER. The screen
will display the current value. Move cursor (SCROLL) to
enter the product cost and press ENTER. Repeat for all
pumps. Press MENU  when finished.

0900511 Rev: E (06/05) Page 13 of 20

*** DISPENSER ***

3

REPORT SETUP ROUTINES

• Continued

CHANGE FORMULA NAMES ?

PRESS: YES OR NO

NO YES

FORMULA 01
FORMULA 01

WANT TO SET SHIFT TIMES ?

PRESS: YES OR NO

NO YES

START TIMES #1 06:00
#2 11:00 #3 17:00

This menu selection allows you to change formula names. Press
YES to invoke the command, or press NO to move on to the next
menu selection.

Choose the formula number on the top line and press
ENTER. The current formula name will appear on the
bottom line. Move the cursor to the bottom line
(SCROLL) and use alphanumeric buttons to enter the
formula name, then press ENTER. Repeat for all
formulas. Press MENU  when finished.

This menu selection allows you to enter shift times. Press YES to
invoke the command, or press NO to move on to the next menu
selection.

Use the number buttons to enter the shift start times,
then press ENTER. Time must be in military format (i.e.
13:00 = 1:00 PM) Press the MENU  button to move on
to the next menu selection.

SET OPERATING ZONE ?

PRESS: YES OR NO

NO YES

START TIME 00:00
END TIME 24:00

REPORT SETUP ROUTINES MENU HEADING

This menu selection allows you to set the operating zone. The
operating zone is the time range in which formulas can be access
to dispense. Formulas cannot be access to dispense during any
time outside the operating zone. Press YES to invoke the
command, or press NO to move on to the next menu selection.

Use the number buttons to set the start and end times of
the operating zone, then press ENTER. Time must be in
military format (i.e. 13:00 = 1:00 PM) Press the MENU 
button to move on to the next menu.

Page 14 of 20 0900511 Rev: E (06/05)

*** DISPENSER ***

4

MAINTENANCE SCHEDULE

• Date dispenser installed

• Date squeeze tube last changed

• Date squeeze tube last lubed

DISPENSER INSTALLED

00/00/00

SQUEEZE TUBES CHANGED

PUMP 01 00/00/00

SQUEEZE TUBES LAST LUBED

PUMP 01 00/00/00

This menu selection allows you to set the installation date. Use
the number buttons to set the date, then press ENTER. Press the
MENU  button to move on to the next menu selection.

This menu selection allows you to set the date that the squeeze
tubes were last changed. Use the number buttons to set the date,
then press ENTER. Do this for each pump in the system Press the
MENU  button to move on to the next menu selection.

This menu selection allows you to set the date that the squeeze
tubes were last lubed. Use the number buttons to set the date,
then press ENTER. Do this for each pump in the system Press the
MENU  button to move on to the next menu selection.

MAINTENANCE SCHEDULE MENU HEADING

0900511 Rev: E (06/05) Page 15 of 20

*** DISPENSER ***

5

PROGRAMMING ROUTINES

• Prime pumps

• Calibrate pumps

• Manually enter pump flow rates

• Program formulas

PRIME PUMPS ?
PRESS: YES OR NO

NO YES

PRIME PUMP 01

PUSH PRIME TO START/STOP

CALIBRATE PUMPS ?
PRESS: YES OR NO

NO YES

MANUALLY ENTER FLOW RATE

PRESS: YES OR NO

YES NO

This menu selection allows you to prime each chemical pump.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

Choose the pump number you wish to prime. Press
PRIME to start and stop the pump. Repeat for as each
pump desired. Press the MENU  button to move on to
the next menu selection.

This menu selection allows you to calibrate the chemical pumps.
Press YES to invoke the command, or press NO to move on to
the next menu selection.

NOTE: Pumps must have a flow rate for formulas to be valid.

If you know the exact flow rate of the pump, you can
choose to manually enter the value instead of calibrating,
however it is recommended to calibrate each pump as
flow rates ca n vary du e to chem ical vis cos ity. Pres s YES
to invoke the command, or press NO to move on to the
next menu selection.

FLOW RATES PER MINUTE

P-01 000.0 OZ

GO TO

NEXT
PAGE

FORMULA 01 PUMP 01
VOL 000.0 OZS

GO TO NEXT PAGE

Page 16 of 20 0900511 Rev: E (06/05)

Choose the pump number and press ENTER
while the blinking cursor is on the pump
number. Move the cursor to the right using
SCROLL, then set the flow rate and unit of
measure (PRIME/CAL button alternates
between gallons / ounces, or liters / milliliters)
and press ENTER. Repeat for all pumps
required. Press the MENU  button to move on
to the next menu selection.

Go to the next page (after calibration steps) for details on this
menu selection

*** DISPENSER ***

5

PROGRAMMING ROUTINES

• Continued

CALIBRATE PUMP 01

PRESS CAL. TO START/STOP

ENTER CALIBRATION

VOL PUMPED = 000.0 OZS

CALIBRATE ANOTHER ? Y/N
P-01 000.0 OZ

NO YES

Use a container with calibration marks for this process,
such as a beaker or graduated cylinder (minimum 1/2
gallon recommended — larger containers will yield more
accurate calibrations). Also make sure that the pump
suction lines are fully primed.

Enter the pump number to be calibrated, then place your
container under the discharge tube of the pump. Press
the CAL button and the pump will start. Let the pump run
for about 60 seconds, then press CAL again to stop. You
will advance to the next step automatically.

Enter the actual volume pumped into your container,
then press ENTER. Units will be in ounces or milliliters
(only) depending on which “unit of measure” you chose
in menu #2. The system will then determine the flow rate
and will automatically advance to the next step.

Press YES to repeat the calibration process for another
pump. Be sure to calibrate all pumps in the system
(including pump #9 if using water in the formula
programming). If all pumps have been calibrated press
NO to continue on to the next step.

FORMULA 01 PUMP 01
VOL 000.0 OZS

PROGRAMMING ROUTINES MENU HEADING

This selection is used to input up to 99 formulas. A formula can
consist of one or more chemicals with different volumes of
chemical per formula. Each formula can include water (pump #9)
for dilution if desired. If pump #9 is programmed on a formula, it
must also be calibrated to have a valid flow rate.

Choose the formula and pump number and press ENTER while
the blinking cursor is on the top line. Then move the cursor to the
bottom line (using SCROLL), set the desired volume (the PRIME/
CAL button alternates between gallons and ounces, or liters and
milliliters) and press ENTER. Repeat the process for all desired
pump and formula combinations. Press the MENU  button when
finished.

NOTE: minimum on-time is 2 seconds.

0900511 Rev: E (06/05) Page 17 of 20

OPERATION

When all system programming is complete, you will be ready for operation. Check that all chemical lines are primed
and that the water source is turned on if using a flush manifold.

(1) Press Main Power switch to ON position.
(2) Insert the key and turn to the right.
(3) Place container under the discharge spout.
(4) Type in your user password and press ENTER — if your password was accepted, the display will flash a brief

acknowledgement and you will then see the following.

FORMULA 01
SELECT FORMULA/HIT START

• Chemicals will begin pumping, starting with the lowest number pump to the highest number (if there is more than

one chemical programmed in the formula).

• If simultaneous pumps option is turned ON, then all pumps on the formula will run together (if there is more than

one chemical programmed in the formula).

• The display will count down the remaining time left to pump.

• When pumps are finished, the flush will activate for its programmed time, and the 3-way valve (if used) will activate

after the time set to drain after.

• If the RESET button is pressed during operation, you will then see the following message.

– The top line will show the current formula name.
– The bottom line will alternate between the date/time and the

display shown to the left.

Use / to choose the desired formula, then press START. If the
message “ACCESS RESTRICTED” appears, it indicates that the
current user is not allowed to dispense the formula selected.
Otherwise, the unit will operate as follows.

ABORT CURRENT BATCH?
PRESS: YES OR NO

FLUSH SYSTEM?

PRESS: YES OR NO

– If you press NO, the system will finish the batch as normal.
– If you press YES, you will then see the following.

Choose if you want to flush the system from any remaining
chemical. The pumps will not run during this function.

When finished, the system will return to the default display and will

actual

record the
amount) in the batch tracking memory.

amount dispensed (instead of the

programmed

Page 18 of 20 0900511 Rev: E (06/05)

NOTES

0900511 Rev: E (06/05) Page 19 of 20

DISCLAIMER

Knight LLC does not accept responsibility for the mishandling, misuse, or non-performance of the described items
when used for purposes other than those specified in the instructions. For hazardous materials information consult
label, MSDS, or Knight LLC. Knight products are not for use in potentially explosive environments. Any use of our
equipment in such an environment is at the risk of the user, Knight does not accept any liability in such
circumstances.

WARRANTY

All Knight controls and pump systems are warranted against defects in material and workmanship for a period of
ONE year. All electronic control boards have a TWO year warranty. Warranty applies only to the replacement or
repair of such parts when returned to factory with a Knight Return Authorization (KRA) number, freight prepaid, and
found to be defective upon factory authorized inspection. Bearings and pump seals or rubber and synthetic rubber
parts such as “O” rings, diaphragms, squeeze tubing, and gaskets are considered expendable and are not covered
under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to
replace this equipment. Product abuse or misuse voids warranty.

World Headquarters

20531 Crescent Bay Drive

Lake Forest, CA 92630

Tel: [phone]

Fax: [phone]

www.knightequip.com

USA Toll Free

Tel: [phone]

Fax: [phone]

Canada

Tel: [phone]

Fax: [phone]

Page 20 of 20 0900511 Rev: E (06/05)

KNIGHT LLC,

A Unit of IDEX Corporation

Australia

Tel: [phone]

Fax: [phone]

UK

Tel: [phone]

Fax: [phone]

North Europe

Tel: [phone]

Fax: [phone]

South Europe

Tel: [phone]

Fax: [phone]

North Asia Pacific

Tel: [phone]

Fax: [phone]

Southeast Asia

Tel: [phone]

Fax: [phone]