KNF N035 AN.18, N035 AV.18, N035.1.2 AN.18, N035 AT.18, N035.1.2 AT.18 Operating Instructions Manual

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KNF 121228-121398 04/14 Translation of original Operating Instructions, english Keep for future use!
Operating Instructions
Read and observe these Operating Instructions!
N035 AN.18 N035 AT.18 N035 AV.18
N035.1.2 AN.18 N035.1.2 AT.18 N035.1.2 AV.18
N035.3 AN.18 N035.3 AT.18 N035.3 AV.18
KNF Neuberger GmbH Alter Weg 3 79112 Freiburg Germany Phone +49-(0)7664 / 5909-0 Fax +49-(0)7664 / 5909-99 E-Mail: info@knf.de www.knf.de
Contents Page
1. About this document ................................................................. 3
2. Use ............................................................................................ 4
3. Safety ........................................................................................ 5
4. Technical Data .......................................................................... 7
5. Design and Function ............................................................... 11
6. Installation and connection ...................................................... 13
7. Operation ................................................................................. 14
8. Servicing .................................................................................. 16
9. Troubleshooting ....................................................................... 20
10. Spare parts and accessories ................................................... 22
11. Returns .................................................................................... 23
12. Health and safety clearance and decontamination form ......... 24
Diaphragm Pumps N 035.18 About this document
Translation of original Operating instructions, english, KNF 121228-121398 04/14 3
1. About this document
1.1. Using the Operating Instructions
The Operating Instructions are part of the pump.
Carefully study the Operating Instructions before using a
pump.
Always keep the Operating Instructions handy in the work
area.
Pass on the Operating Instructions to the next owner.
Customer-specific project pumps (pump models which begin with “PJ” or “PM”) may differ from the Operating Instructions.
For project pumps, also observe the agreed upon specifica-
tions.
1.2. Symbols and Markings
Warning
WARNING
A danger warning is located here.
Possible consequences of a failure to observe the
warning are specified here. The signal word, e.g.
Warning, indicates the danger level.
Measures for avoiding the danger and its conse-
quences are specified here.
Danger levels
Signal word Meaning Consequences if not observed
DANGER
warns of immedi­ate danger
Death or serious injuries and/or serious damage are the consequence.
WARNING
warns of possible danger
Death or serious injuries and/or serious damage are possible.
CAUTION
warns of a possibly dangerous situa­tion
Minor injuries or damage are possible.
Tab. 1
Other information and symbols
An activity to be carried out (a step) is specified here.
1. The first step of an activity to be carried out is specified here. Additional, consecutively numbered steps follow.
This symbol refers to important information.
Project pumps
Use Diaphragm Pumps N 035.18
4 Translation of original Operating Instructions, english, KNF 121228-121398 04/14
2. Use
2.1. Proper use
The pumps are exclusively intended for transferring gases and vapors.
Owner's responsibility
Only install and operate the pumps under the operating parameters and conditions described in Chapter 4, Technical data.
Make sure that the installation location is dry and the pump is protected against rain, splash, hose and drip water.
Before using a medium, check whether the medium can be trans­ferred danger-free in the specific application case.
Before using a medium, check the compatibility of the materials of the pump head, diaphragm and valves with the medium.
Only transfer gases which remain stable under the pressures and temperatures occurring in the pump.
2.2. Improper use
The pumps may not be operated in an explosive atmosphere.
The pumps are not suitable for transferring dusts.
The pumps are not suitable for transferring liquids.
Pumps designed to create either a vacuum or an overpressure must not be used for these two purposes simultaneously.
An overpressure must not be applied to the suction side of the pump.
Operating parameters and
conditions
Requirements for
transferred medium
Diaphragm Pumps N 035.18 Safety
Translation of original Operating instructions, english, KNF 121228-121398 04/14 5
3. Safety
Note the safety precautions in sections 6. Installation and connection, and 7. Operation.
The pumps are built according to the generally recognized rules of technology and in accordance with the occupational safety and accident prevention regulations. Nevertheless, dangers can result during their use which lead to injuries to the user or others, or to damage to the pump or other property.
Only use the pumps when they are in a good technical and proper working order, in accordance with their intended use, observing the safety advice within the operating instructions, at all times.
Make sure that only trained and instructed personnel or specially trained personnel work on the pumps. This especially applies to assembly, connection and servicing work.
Make sure that the personnel has read and understood the operat­ing instructions, and in particular the "Safety" chapter.
Observe the accident prevention and safety regulations when performing any work on the pump and during operation.
Do not expose any part of your body to the vacuum.
Open housing parts with notice sticker (see fig. 1) only after separating mains plug from power source.
When transferring dangerous media, observe the safety regula­tions when handling these media.
Be aware that the pumps are not designed to be explosion-proof.
Make sure the temperature of the medium is always sufficiently below the ignition temperature of the medium, to avoid ignition or explosion. This also applies for unusual operational situations.
Note that the temperature of the medium increases when the pump compresses the medium.
Hence, make sure the temperature of the medium is sufficiently below the ignition temperature of the medium, even when it is compressed to the maximum permissible operating pressure of the pump. The maximum permissible operating pressure of the pump is stated in the technical specifications (see section 4).
If necessary, consider any external sources of energy, such as radiation, that may add heat to the medium.
In case of doubt, consult the KNF customer service.
Store all replacement parts in a protected manner and dispose of them properly in accordance with the applicable environmental protection regulations. Observe the respective national and inter­national regulations. This especially applies to parts contaminated with toxic substances.
Personnel
Working in a safety-
conscious manner
Fig. 1: Notice sticker
Handling dangerous media
Handling flammable media
Environmental protection
Safety Diaphragm Pumps N 035.18
6 Translation of original Operating Instructions, english, KNF 121228-121398 04/14
The pumps conform to the Directive 2011/65/EU (RoHS2).
The pumps conform to the safety regulations of the EC Directive 2004/108/EG concerning Electromagnetic Compatibility and the EC Directive 2006/42/EG concerning Machinery.
The following harmonized standards have been used:
IP20 IP44 DIN EN 55014-1/2 DIN EN 55014-1/2 DIN EN 61000-3-2/3 DIN EN 61000-3-2/3 DIN EN 60335-1 DIN EN 60204-1
Tab. 2
Only have repairs to the pump carried out by the KNF Customer Service responsible.
Only authorized personnel should open those parts of the housing that contain live electrical parts.
Use only genuine parts from KNF for servicing work.
Standards
Customer service and
repairs
Diaphragm Pumps N 035.18 Technical Data
Translation of original Operating instructions, english, KNF 121228-121398 04/14 7
4. Technical Data
Pump materials
Pump type Material
Pump head Diaphragm Valve Gasket
N 035 AN.18
Aluminium CR Stainless steel CR
N 035.1.2 AN.18 N 035.3 AN.18 N 035 AT.18
Aluminium PTFE-coated Stainless steel FPM
N 035.1.2 AT.18 N 035.3 AT.18 N 035 AV.18
Aluminium FPM Stainless steel FPM
N 035.1.2 AV.18 N 035.3 AV.18
Tab. 3
Pneumatic Values
Pump type
Delivery rate* at atm. pressure (l/min)
Maximal operating pressure (bar g)
Ultimate vacuum (mbar abs.)
N 035 AN.18 30
4
100
N 035 AT.18 27 N 035 AV.18 30 2 N 035.1.2 AN.18 55
4
N 035.1.2 AT.18 50 N 035.1.2 AV.18 55 2 N 035.3 AN.18 30 - 13 N 035.3 AT.18 27 - 20 N 035.3 AV.18 30 - 13
Tab. 4 *Liters in standard state (1013 mbar)
Technical Data Diaphragm Pumps N 035.18
8 Translation of original Operating Instructions, english, KNF 121228-121398 04/14
Electrical Data 100 V versions
Pump Type* Voltage [V] Frequency [Hz] Power P1 [W] Operating
current [A]
N 035 AN.18 IP 20
100 50/60 250 2.7 N 035 AT.18 IP 20 N 035 AV.18 IP 20 N 035 AN.18 IP 44
100 50/60 230 3.4 N 035 AT.18 IP 44 N 035 AV.18 IP 44 N 035.1.2 AN.18 IP 20
100 50/60 300 3.5 N 035.1.2 AT.18 IP 20 N 035.1.2 AV.18 IP 20 N 035.1.2 AN.18 IP 44
100 50/60 360 4.8 N 035.1.2 AT.18 IP 44 N 035.1.2 AV.18 IP 44 N 035.3 AN.18 IP 20
100 50/60 300 3.5 N 035.3 AT.18 IP 20 N 035.3 AV.18 IP 20 N 035.3 AN.18 IP 44
100 50/60 360 4.8 N 035.3 AT.18 IP 44 N 035.3 AV.18 IP 44
Tab. 5 *see type plate
Electrical Data 115 V versions
Pump Type* Voltage [V] Frequency [Hz] Power P1 [W] Operating
current [A]
N 035 AN.18 IP 20
115 50 220 2 N 035 AT.18 IP 20 N 035 AV.18 IP 20 N 035 AN.18 IP 44
115 50 230 2.7 N 035 AT.18 IP 44 N 035 AV.18 IP 44 N 035.1.2 AN.18 IP 20
115 50 300 3 N 035.1.2 AT.18 IP 20 N 035.1.2 AV.18 IP 20 N 035.1.2 AN.18 IP 44
115 50 330 3.4 N 035.1.2 AT.18 IP 44 N 035.1.2 AV.18 IP 44 N 035.3 AN.18 IP 20
115 50 300 3 N 035.3 AT.18 IP 20 N 035.3 AV.18 IP 20 N 035.3 AN.18 IP 44
115 50 330 3.4 N 035.3 AT.18 IP 44 N 035.3 AV.18 IP 44
Tab. 6 *see type plate
Diaphragm Pumps N 035.18 Technical Data
Translation of original Operating instructions, english, KNF 121228-121398 04/14 9
Electrical Data 230 V versions
Pump Type* Voltage [V] Frequency [Hz] Power P1 [W] Operating
current [A]
N 035 AN.18 IP 20
230 50 220 1 N 035 AT.18 IP 20 N 035 AV.18 IP 20 N 035 AN.18 IP 44
230 50 230 1.7 N 035 AT.18 IP 44 N 035 AV.18 IP 44 N 035.1.2 AN.18 IP 20
230 50 300 1.55 N 035.1.2 AT.18 IP 20 N 035.1.2 AV.18 IP 20 N 035.1.2 AN.18 IP 44
230 50 320 1.9 N 035.1.2 AT.18 IP 44 N 035.1.2 AV.18 IP 44 N 035.3 AN.18 IP 20
230 50 300 1.55 N 035.3 AT.18 IP 20 N 035.3 AV.18 IP 20 N 035.3 AN.18 IP 44
230 50 320 1.9 N 035.3 AT.18 IP 44 N 035.3 AV.18 IP 44
Tab. 7 *see type plate
The pumps are fitted as standard with a thermal-switch to protect against overloading.
Technical Data Diaphragm Pumps N 035.18
10 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
Other parameters
Pneumatic connections
Hose connections N 035._ A _.18 [mm]
ID 9
Ambient and media temperature
Permissible ambient temperature
+ 5 °C to + 40 °C
Permissible media temperature + 5 °C to + 40 °C
Other parameters
Maximum permissible ambient relative humidity
80 % for temperatures up to 31°C, decreasing linear­ly to 50 % at 40°C
Max. altitude of site [m above sea level]
2000
Maximum permitted mains voltage fluctuations
+/- 10 %
Weight
N 035 A_.18 [kg] 8.5 N 035._ A_.18 IP20 [kg] 11.5 N 035._ A_.18 IP44 [kg] 12
Dimensions
N 35 A_.18 IP20 L x H x W [mm]
265 x 254 x 143
N 035.1.2 A_.18 IP20 L x H x W [mm]
321 x 222 x 250
N 035.3 A_.18 IP20 L x H x W [mm]
323 x 222 x 250
N 35 A_.18 IP44 L x H x W [mm]
280 x 255 x 198
N 035.1.2 A_.18 IP44 L x H x W [mm]
349 x 222 x 250
N 035.3 A_.18 IP44 L x H x W [mm]
351 x 222 x 250
Tab. 8
Diaphragm Pumps N 035.18 Design and Function
Translation of original Operating Instructions, English, KNF 121228-121398 04/14 11
5. Design and Function
Design N 035 A_.18
1 Pneumatic pump outlet 2 Pneumatic pump inlet 3 On/Off Switch 4 Handle
Fig. 2: Diaphragm Pump N 035 AN.18
Design N 035.1.2 A_.18
1 Pneumatic pump outlet 2 Pneumatic pump inlet 3 On/Off Switch 4 Pneumatic head connection 1 5 Handle 6 Pneumatic head connection 2
Fig. 3: Diaphragm Pump N 035.1.2 AN.18
Design and Function Diaphragm Pumps N 035.18
12 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
Design N 035.3 A_.18
1 Pneumatic pump outlet 2 Pneumatic pump inlet 3 On/Off Switch 4 Handle 5 Pneumatic head connection 6 Silencer/filter (accessory)
Fig. 4: Diaphragm pump N 035.3 AN.18
Function diaphragm pump
1 Outlet valve 2 Inlet valve 3 Transfer chamber 4 Diaphragm 5 Eccentric 6 Connecting rod 7 Pump drive
Fig. 5: Pump head
The pump transfers, compresses (depending on pump version) and evacuates gases and vapors.
The elastic diaphragm (4) is moved up and down by the eccentric (5) and the connecting rod (6). In the downward stroke it aspirates the gas to be transferred via the inlet valve (2). In the upward stroke, the diaphragm presses the medium out of the pump head via the outlet valve (1). The transfer chamber (3) is hermetically separated from the pump drive (7) by the diaphragm.
Diaphragm Pumps N 035.18 Installation and connection
Translation of original Operating Instructions, English, KNF 121228-121398 04/14 13
6. Installation and connection
Only install and operate the pumps under the operating parameters and conditions described in chapter 4, Technical data.
Observe the safety precautions (see chapter 3).
6.1. Installation
Before installation, store the pump at the installation location to
bring it up to room temperature.
See chapter 4, Technical data, for the dimensions of pump.
Install the pump so that the motor fan can intake sufficient
cooling air.
Make sure that the installation location is dry and the pump is
protected against rain, splash, hose and drip water.
Choose a safe location (flat surface) for the pump.
Protect the pump from dust.
Protect the pump from vibrations and jolts.
6.2. Connection
Only connect components to the pump which are designed for
the pneumatic data of the pump (see section 4).
If the pump is used as a vacuum pump, safely discharge the
pump exhaust at the pump’s pneumatic outlet.
A marking on the pump head shows the direction of flow.
1. Remove the protective plugs from the pneumatic connectors of the pump.
2. Mount accessory silencer/filter (where applicable):
If the pump is used as a vacuum pump, mount the silencer at the pressure side if necessary. If the pump is used as a com­pressor (not permitted with series N 035.3) mount the filter at the suction side if necessary.
Unscrew corresponding hose connector from pump head.
Screw silencer/filter into pump head.
3. Connect the suction line and pressure line (tube inner diameter 9 mm).
4. Lay the suction and pressure line at a downward angle to prevent condensate from running into the pump.
5. Insert the power cable’s plug into a properly installed shockproof socket.
Dimensions
Cooling air supply
Installation location
Connected components
Pump exhaust
Connection
Operation Diaphragm Pumps N 035.18
14 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
7. Operation
7.1. Preparing for Start-up
Before switching on the pump, observe the following points:
Operational requirements Pump All hoses attached properly
Fan openings not blocked
Specifications of the power supply correspond with the
data on the pump’s type plate.
The pump outlet is not closed or constricted.
Tab. 9
7.2. Starting
Only operate the pump under the operating parameters and
conditions described in chapter 4, Technical data.
Make sure the pump is used properly (see section 2.1).
Make sure the pump is not used improperly (see section 2.2).
Observe the safety precautions (see chapter 3).
WARNING
Hazard of the pump head bursting due to excessive pressure increase
Do not exceed max. permissible operating
pressure (see section 4).
Monitor pressure during operation.
If the pressure exceeds the maximum permissi-
ble operating pressure, immediately shut down pump and eliminate fault (see chapter 9. Trou­bleshooting).
Only throttle or regulate the air
or gas quantity in
the suction line to prevent the maximum permis­sible operating pressure from being exceeded.
If the air or gas quantity in the pressure line is
throttled or regulated, make sure that the maxi­mum permissible operating pressure of the pump is not exceeded.
Excessive pressure (with all of the related hazards) can be prevented by placing a bypass line with a pressure-relief valve
between the pressure and suction side of the pump. For further
information, contact our technical adviser.
With the pump at a standstill, open pressure and suction lines
to normal atmospheric pressure.
Pump standstill
Diaphragm Pumps N 035.18 Operation
Translation of original Operating Instructions, English, KNF 121228-121398 04/14 15
WARNING
Automatic starting can cause personal injury and pump damage
When the operation of the pump is interrupted by the
thermal switch, the pump will restart automatically after cooling down.
After triggering of the thermal protection or in the
event of power failure, remove the pump’s mains
plug from the socket so that the pump cannot start uncontrollably.
Attempt work on the pump only if the pump is
separated from mains power.
7.3. Switching pump on and off
Switching pump on
The pump may not start up against pressure or vacuum during switch-
on. This also applies in operation following a brief power
failure. If a pump starts against pressure, it may block. This activates the thermal switch, and the pump switches off.
Make sure that no pressure or vacuum is present in the lines
during switch-on.
Switch on pump with mains switch (see fig. 2, 3 or 4, position
3).
Switching off the pump/removing from operation
When transferring aggressive media, flush the pump prior to
switch-off to increase the service life of the diaphragm (see section 8.2.1).
Switch off pump with mains switch (see fig. 2, 3 or 4, position
3).
Open pressure and suction lines to normal atmospheric pres-
sure.
Servicing Diaphragm Pumps N 035.18
16 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
8. Servicing
8.1. Servicing Schedule
Component Servicing interval Pump Regular inspection for external damage or
leaks
Diaphragm, reed valves (valve plate)
Replace at the latest, when pump output decreases
Silencer/filter (ac­cessory)
Change if it is dirty
Tab. 10
8.2. Cleaning
When cleaning, make sure that no liquids enter the inside of the housing.
8.2.1. Flushing Pump
Before switching off the pump, flush it with air (if neccesary for
safety reasons: with an inert gas) for about five minutes under atmospheric conditions (ambient pressure).
8.2.2. Cleaning Pump
Only use solvents for cleaning if the head materials cannot be
attacked (check the resistance of the material!).
If compressed air is available, blow out the components.
Diaphragm Pumps N 035.18 Servicing
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8.3. Changing Diaphragm and Valves
Pump is switched off and mains plug is removed from the
socket
Pump is clean and free of hazardous materials
Tubes removed from pump’s pneumatic inlet and outlet
Spare part*
Position** Quantity per
pump head Diaphragm (F) 1 Countersunk
screw
(D) 1
Reed valve (M,P) 2 Gasket (V) 1
Tab. 11 *According to Spare parts list, chapter 10
**According to Fig. 6.
Quantity Tools/Material 1 Allen key 3 mm 1 Allen key 4 mm 1 Allen key 5 mm 1 Screwdriver blade width 6.5 1 Screwdriver blade width 4.0 1 Fork wrench 16 mm (only for two-headed pumps) 1 Pencil
Tab. 12
With multi-head pumps, parts of the individual pump heads can be confused.
Replace the diaphragm and reed valves of the individual pump
heads consecutively.
WARNING
Health hazard due to dangerous substances in the pump!
Depending on the substance transferred, caustic burns or poisoning are possible.
Wear protective clothing if necessary, e.g.
protective gloves.
Flush pump before replacing the diaphragm and
redd valves (see section 8.2.1).
Conditions
Spare parts
Tools
Information on procedure
Servicing Diaphragm Pumps N 035.18
18 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
Fig. 6: Pump parts for versions with aluminium head
1. For pumps N 035.1.2 A_.18: On both pneumatic head connections, open the head connec­tion union nut on one pump head and pull the hose off.
2. For pumps N 035.3 A_.18: At one pump head open the union nut of pneumatic connection and pull off the tube.
3. Mark the position of the diaphragm head C in relation of the housing A with a pencil.
4. Loosen the four allen screws B and remove the diaphragm head C.
5. Unscrew the countersunk screw D, remove the retainer plate E and the diaphragm F.
6. Loosen the four screws G and remove the cover plate H.
7. Turn the counterweight J so that the connection rod K is in the mid-position; fit the new diaphragm F.
8. Place the retainer plate E on the diaphragm F and carefully but formly tighten the new countersunk screw D (torque: 5.0 Nm).
The self-locking screw D can only be used once.
Diaphragm Pumps N 035.18 Servicing
Translation of original Operating Instructions, English, KNF 121228-121398 04/14 19
9. Change lower reed valve:
Undo the cheese head screw N and exchange the reed
valve M.
10. Change upper reed valve:
Loosen the allen screws S, remove the cover plate T and
the gasket V.
Undo the cheese head screw U and exchange the reed
valve P; tighten the cheese head screw U.
Replace the cover plate T with a new gasket V and tighten
the allen screws S.
11. Place the diaphragm head C according to the marks made previously and tighten the screws B uniformly and diagonally (torque: 10.0 Nm).
12. Turn the counterweight J to check that the pump run freely.
13. For two-headed pumps: Carry out steps 3 to 12 for the second pump head.
14. Replace the cover plate H and secure it with the four screws G.
15. For two-headed pumps: Reattach the tube of pneumatic head connection onto the hose connector and tighten the union nut.
For N 035.1.2 A_.18 pumps, this applies to both pneumatic head connections.
Troubleshooting Diaphragm Pumps N 035.18
20 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
9. Troubleshooting
DANGER
Extreme danger from electrical shock!
Disconnect the pump power supply before working
on the pump.
Make sure the pump is de-energized and secure.
Check the pump (see Tab. 13 to 16).
Pump does not transfer
Cause Fault remedy No voltage in the power source Check room fuse and switch on if necessary.
Thermal switch has operated following to over-heating.
Disconnect pump from mains. Allow pump to cool. Trace cause of over-heating and eliminate it.
Connections or lines blocked. Check connections and lines.
Remove blockage.
External valve is closed or filter is clogged.
Check external valves and filters.
Condensate has collected in pump head.
Detach the condensate source from the pump. Flush pump (see Section 8.2.1).
Diaphragm or reed valves (valve plate) are worn.
Replace diaphragm and reed valves (valve plate), (see
Section 8.3).
Tab. 13
Flow rate, pressure or vacuum too low
The pump does not achieve the output specified in the Technical data or the data sheet. Cause Fault remedy Condensate has collected in
pump head.
Detach the condensate source from the pump. Flush pump (see Section 8.2.1).
There is gauge pressure on pressure side and at the same time vacuum or a pressure above atmospheric pressure on suction side.
Change the pressure conditions.
Pneumatic lines or connection parts have an insufficient cross section.
Disconnect pump from system to determine output values. Eliminate throttling (e.g. valve) if necessary. Use lines or connection parts with larger cross section if
necessary.
Leaks occur on connections, lines or pump head.
Check that tubes sit correctly on hose nozzles. Replace leaky tubes. Eliminate leaks.
Connections or lines completely or partially jammed.
Check connections and lines. Remove the jamming parts and particles.
Head parts are soiled. Clean head components.
Diaphragm or reed valves (valve plate) are worn.
Replace diaphragm and reed valves (valve plate),
(see Section 8.3).
Diaphragm Pumps N 035.18 Troubleshooting
Translation of original Operating Instructions, English, KNF 121228-121398 04/14 21
Flow rate, pressure or vacuum too low
The pump does not achieve the output specified in the Technical data or the data sheet. Cause Fault remedy After diaphragm and reed
valves (valve plate) have been replaced
Check the tubing for leaks. Possibly carefully tighten the screws (B) and (S) (see fig. 6)
crosswise.
Tab. 14
Pump is switched on, but does not run, the on/off-switch on the pump is not lit
Cause Fault remedy Pump is not connected with the
power source.
Connect pump to mains power.
No voltage in the power source
Check room fuse and switch on if necessary.
Tab. 15
Pump is switched on, but does not run, the on/off-switch on the pump is lit
Cause Cause The thermal switch has opened
due to overheating
Remove pump´s mains plug from the socket. Allow pump to cool. Trace cause of over-heating and elimate it.
Tab. 16
Fault cannot be rectified
If you are unable to determine any of the specified causes, send the pump to KNF Customer Service (see last page for the ad­dress).
1. Flush the pump to free the pump head of dangerous or ag­gressive gases (see Section 8.2.1).
2. Clean the pump (see Section 8.2.2).
3. Send the pump, together with completed Health and Safety Clearance and Decontamination Form (Chapter 12), to KNF stating the nature of the transferred medium.
Spare parts and accessories Diaphragm Pumps N 035.18
22 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
10. Spare parts and accessories
Spare parts
N 035 AN.18 N 035.1.2 AN.18 N 035.3 AN.18
Spare part Position* Order No. Diaphragm (F)
001312
Countersunk screw (D)
110711
Reed valve (M, P)
001328
Gasket (V)
001326
Tab. 17 According to Fig. 6
N 035 AT.18 N 035.1.2 AT.18 N 035.3 AT.18
Spare part Position* Order No. Diaphragm (F)
001406
Countersunk screw (D)
110711
Reed valve (M, P)
001328
Gasket (V)
011796
Tab. 18 According to Fig. 6
N 035 AV.18 N 035.1.2 AV.18 N 035.3 AV.18
Spare part Position* Order No. Diaphragm (F) 001405 Countersunk screw (D) 110711 Reed valve (M, P) 001328 Gasket (V) 011796
Tab. 19 According to Fig. 6
Accessories
Accessory for pump type Order No. Silencer/filter (G ¼) all 000352 Pressure relief valve 4 bar
N 035 AN.18 N 035.1.2 AN.18
047601
Fine control valve with pressure gauge, pressure side
N 035 AN.18 N 035.1.2 AN.18
000482
Fine control valve with vacuum gauge, suction side
N 035 AN.18 N 035.1.2 AN.18 N 035.3 AN.18
000354
Tab. 20
Diaphragm Pumps N 035.18 Returns
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11. Returns
Pumps and systems used in laboratories and process-based industries are exposed to a wide variety of conditions. This means that the components contacting pumped media could become contaminated by toxic, radioactive, or otherwise hazardous sub­stances.
For this reason, customers who send any pumps or systems back to KNF must submit a Health and safety clearance and decontami­nation form in order to avoid a hazardous situation for KNF em­ployees. This Health and safety clearance and decontamination form provides the following information, among other things:
physiological safety
whether medium-contacting parts have been cleaned
whether the equipment has been decontaminated
media that have been pumped or used
and must declare physiological safety. To ensure worker safety, work may not be started on pumps or systems without a signed Health and safety clearance and decontamination form.
For optimal processing of a return, a copy of this declaration should be sent in advance via e-mail, regular mail, or fax to KNF Customer Service (refer to final page for address). In order to avoid endangering employees who open the shipment's packaging, despite any residual hazards, the original version of the Health and safety clearance and decontamination form must accompany the delivery receipt on the outside of the packing.
The template for the Health and safety clearance and decontami­nation form is included with these Operating Instructions and may also be downloaded from the KNF website.
The customer must specify the device type(s) and serial number(s) in the Health and safety clearance and decontamination form in order to provide for the ambiguous assignment of the Declaration to the device that is sent to KNF.
In addition to the customer's declaration of physiological safety, information about operating conditions and the customer's applica­tion are also of importance to ensure that the return shipment is handled appropriately. Therefore, the Health and safety clearance and decontamination form requests this information as well.
Health and safety clearance and decontamination form Diaphragm Pumps N 035.18
24 Translation of original Operating Instructions, English, KNF 121228-121398 04/14
12. Health and safety clearance and decon­tamination form
KNF worldwide
Benelux
Netherlands
KNF Verder B.V.
Utrechtseweg 4a NL-3451 GG Vleuten Tel. 0031 (0)30 677 92 40 Fax 0031 (0)30 677 92 47 E-mail: info@knf-verder.nl
www.knf-verder.nl
Benelux
Belgium, Luxembourg
KNF Verder N.V.
Kontichsesteenweg 17 B-2630 Aartselaar Tel. 0032 (0)3 8719624 Fax 0032 (0)3 8719628 E-mail: info@knf.be
www.knf.be
China
KNF Neuberger Trading
(Shanghai) Co., Ltd No. 36 Lane 1000 Zhang Heng Road Shanghai 201203, P.R. China Tel. 0086 (0)21 685 965 66 Fax 0086 (0)21 339 006 26 E-mail: info@knf.com.cn
www.knf.com.cn
Germany
KNF Neuberger GmbH
Alter Weg 3 D-79112 Freiburg Tel. 0049 (0)7664 5909-0 Fax 0049 (0)7664 5909-99 E-mail: info@knf.de
www.knf.de
France, Morocco, Algeria
KNF Neuberger
4, Bld. d’Alsace Z.I. F-68128 Village-Neuf Tel. 0033 (0)389 70 35 00 Fax 0033 (0)389 69 92 52 E-mail: info@knf.fr
www.knf.fr
Great Britain
KNF Neuberger U.K. Ltd.
Avenue 2 Station Lane Industrial Estate Witney Oxon OX28 4FA Tel. 0044 (0)1993 77 83 73 Fax 0044 (0)1993 77 51 48 E-mail: info@knf.co.uk
www.knf.co.uk
India
KNF Pumps + Systems (India) Pvt. Ltd.
RAJIV GANDHI INFOTECH PARK Phase 1 Ganga Estate, Survey No. 152/2/2 Above AXIS BANK Hinjewadi Pune 411 057 Tel. 0091 (0)20 640 13 923 0091 (0)20 640 08 923 Fax 0091 (0)20 229 33 923 E-mail: info@knfpumps.in
www.knfpumps.in
Italy
KNF ITALIA S.r.l.
Via Flumendosa, 10 I-20132 Milano Tel. 0039 02 27 20 38 60 Fax 0039 02 27 20 38 48 E-mail: info@knf.it
www.knf.it
Japan
KNF Japan Co.Ltd.
Across Shinkawa Bldg. Annex 3F 1-16-14 Shinkawa, Chuo-ku, Tokyo, Japan 104-0033 Tel. 0081 (0)3 3551-7931 Fax 0081 (0)3 3551-7932 E-mail: info@knf.co.jp
www.knf.co.jp
Korea
KNF Neuberger Ltd.
Woosan Bldg.RM#202, 336-4, Hwikyung-Dong Dongdaemun-Ku., 130-090, Seoul Tel. 0082 (0)2 959-0255/6 Fax 0082 (0)2 959-0254 E-mail: knf@knfkorea.com
www.knfkorea.com
Sweden, Denmark, Finland, Norway
KNF Neuberger AB
Mejerivägen 4, P.O. Box 44060 SE-10073 Stockholm Tel. 0046 (0) 87445113 Fax 0046 (0) 87445117 E-mail: info@knf.se
www.knf.se
Switzerland
Sales
KNF Neuberger AG
Stockenstrasse 6 CH-8362 Balterswil Tel. 0041 (0)71 973 993 0 Fax 0041 (0)71 973 993 1 E-mail: knf@knf.ch
www.knf.ch
Taiwan
KNF Neuberger Ltd.
9-2 FL., No., 24, Lane 123, Section 6, Ming Chuan East Road Taipei City, Taiwan Tel. 00886-2-2794-1011 Fax 00886-2-8792-1648 E-mail: knftwn@knftwn.com.tw
www.knftwn.com.tw
USA, Canada, South America
KNF Neuberger, Inc.
Two Black Forest Road Trenton, New Jersey 08691-1810 Tel. 001 (609) 890-8600 Fax 001 (609) 890-8323 E-mail: knfusa@knf.com
www.knfusa.com
South America Direct Phone: 001 609-649-1010 E-mail: gb@knf.com
KNF product centres
Product centre for gas pumps:
Germany
KNF Neuberger GmbH
Alter Weg 3 D-79112 Freiburg Phone 0049(0)7664 5909-0 Fax 0049(0)7664 5909-99 E-mail: info@knf.de
www.knf.de
Product centre for fluid pumps:
Switzerland
KNF FLODOS AG
Wassermatte 2 CH-6210 Sursee Phone 0041(0)41 925 00 25 Fax 0041(0)41 925 00 35 E-mail: info@knf-flodos.ch
www.knf-flodos.ch
Product centre for micro pumps:
Switzerland
KNF Micro AG
Zelglimatte 1b CH-6260 Reiden Tel. 0041(0)62 787 88 88 Fax 0041(0)62 787 88 99 E-mail: info@knf-micro.ch
www.knf-micro.ch
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