K&N Engineering L4-2.0L User Manual

INSTALLATION INSTRUCTIONS
MITSUBISHI ECLIPSE EAGLE TALON PLYMOUTH LASER
1990-93 L4-2.0L non turbo
57-5500
H
K
N
L
J
J
I
E
D
G
E
C
I
H
F
A
B
TOOLS NEEDED:
PARTS LIST:
TO START:
Large Phillips Head Screwdriver 10mm Socket Long Ratchet Extension Ratchet
12mm Wrench 4mm Allen Wrench 10mm Wrench 13mm wrench
P.O. BOX 1329, RIVERSIDE, CA, 92502 USA (909) 684-9762 FAX (909) 684-0716 TECH: (800) 858-3333 WWW:http://KNFilters.com e-mail: Tech@KNFilters.com
ROAD TESTING:
1. Turn the ignition OFF and disconnect the vehicle's negative battery cable.
2. Disconnect the mass air sensor electrical connection.
3. Loosen the hose clamp and discon­nect the intake tube from the air cleaner assembly. NOTE: Remove the factory hose clamp as it will not be reused.
4. Using a 10mm socket, loosen and remove the three bolts that secure the air cleaner assembly.
5. Remove the air cleaner assembly.
7a. On 1990 models, assemble the saddle to the ”L” bracket with the provided hard­ware as shown above.
7b. On 1991-93 models, assemble the saddle to the “Z” bracket with the provided hardware as shown above.
8. On 1990 models equipped with fac­tory cruise control, use a 10mm socket to loosen and remove the three nuts that hold the cruise control actuator in place. Move the cruise control actuator to the side.
9. On 1990 models, use a 12mm open end wrench to loosen and remove the bolt as shown above.
10a. On 1990 models, mount the saddle/bracket assembly to the cruise control actuator bracket using the bolt removed in the previous step as shown above. NOTE: On vehicles without factory cruise control, mount the saddle/bracket assemble to the existing bracket to the right of and below the fuse box.
10b. On 1991-93 models, mount the sad­dle / bracket assembly to the original air­box mounting location using the provided hardware.
11. On 1990 models equipped with factory cruise control, place the cruise control actuator back into it’s original location and secure it with the three original nuts.
12. Install the Filtercharger Element along with the provided retaining ring onto the upper portion of the air cleaner assembly, then secure into place using the three over center clips as shown above.
13a. On the 1990 models, install the filtercharger assembly into the stock intake hose with the locating tab in the 12 o’clock position. Secure the intake hose to the saddle with the hose clamp provided as shown above.
13b. On 1991-93 models, install the filter­charger assembly into the stock intake hose with the locating tab in the 12 o’clock position and secure with the hose clamp provided. Attach the saddle-bracket to the intake hose using the second hose clamp provided as shown above.
15. Re-connect the mass-air sensor electrical connection.
17. The C.A.R.B. exemption sticker, (attached), must be visible under the hood, so that an emissions inspector can see it when the vehicle is required to be tested for emissions. California requires testing every two years, other states may vary.
18. It will be necessary for all FIPK’s to be checked periodically for realign­ment, clearance and tightening of all connections. Failure to follow the above instructions or proper mainte­nance may void warranty.
1. Start the engine with the transmis­sion in neutral or park, and the parking brake engaged. Listen for air leaks or odd noises. For air leaks secure hoses and connections. For odd noises, find cause and repair before proceeding. This kit will function identically to the factory system except for being louder and much more responsive.
2. Test drive the vehicle. Listen for odd noises or rattles and fix as necessary.
3. If road test is fine, you can now enjoy the added power and performance from your kit.
4. K&N suggests checking the Filtercharger element periodically for excessive dirt build-up. When the ele­ment becomes covered in dirt (or once a year), service it according to the instructions on the Recharger service kit that is included in this kit.
6. Release the three over center clips and remove the upper air cleaner assembly with the mass air sensor attached. NOTE: The lower portion of the air cleaner will not be re-used.
A. Filtercharger Element 1 B. Retaining Ring 1 C. Hose Clamp # 52 1 D. Hose Clamp # 56 1
*E. Saddle 1
F. “Z” Bracket 1 G. “L” Bracket 1
*H. 6mm Allen Bolt 1 *I. Conical Nylon Washer 1 *J. 6mm Nylock Nut 1 K. 6mm Hex Bolt 1 L. 6mm Wave Washer 1 M. 8mm Hex Bolt 1 N. 6mm Wave Washer 1
16. Re-connect the vehicle’s negative battery cable. Double check to make sure everything is tight and properly positioned before starting the vehicle.
*There is only one of these items included in this kit, depending on the year of your vehicle will determine which bracket to use with the saddle-bracket.
17851b 8-25-99
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