Knape & Vogt Door Mount Polymer Lazy Susan Installation Instructions Manual

Parts Included
A. (2) Shelves G. (8) #8 x 1/2˝ Screws B. Lower post H. (2) Bearing Hubs C. Upper post I. (2) Bearing pins D. Bottom Mounting Bracket E. Clutch Mount Assembly F. (4) #10 x 1˝ Screws
E
C
H
Door Mount Polymer Lazy Susan
Installation Instructions
Inspect all parts and read all instructions prior to beginning assembly and installation.
Hold Lower post (B) and locate height adjusting screw in post raising assembly.
1
To check that jack base is properly located for future vertical adjustment, loosen screw 1 turn. Leave the screwdriver in the screw to use as a handle. Rotate the jack base within the post to the right and to the left. Stop the screw so that the jack base is in the middle of the travel area and tighten 1 turn.
Insert Bearing Hubs (H) into center area on the underside of each of the Shelves
2
(A). Note that the key way on the side of the Bearing Hub must be aligned with the key on the inside of the Shelf.
3
Slide the Shelves onto the Lower post from the bottom (post raising assembly end). Push one of the Bearing pins (I) into bottom slot in pole and through the hole in
4
post raising assembly, then slide bottom shelf down over pin so that the groove in the hub engages or captures the pin, making sure the jack assembly remains inserted in the lower post.
Insert second Bearing pin (I) into one of the upper holes in the Lower post to give
5
desired shelf separation. (Note: The second from the top pin hole will give ap­proximately 11 1/2˝ of clearance. This should allow for enough room for items on Lower Shelf). Slide Top Shelf down over the Bearing pin so that the groove in the Bearing Hub engages or captures the pin.
1
2
A
F
B
G
D
Tools Required
• Phillips screwdriver with sharp #2 point and 1/4˝ diameter shank. Note: a rounded or broken point will make height adjustment difficult or damage adjusting screw.
• Drill with 1/8˝ and 1/16˝ diameter drill bits
• Pencil
Product Assemblies
• PPN24 • PPN28
3
4&5
2700 Oak Industrial Drive NE
Grand Rapids, MI 49505 USA
800.253.1561 • www.kv.com
©2008 Knape & Vogt. All rights reserved. Knape & Vogt® reserves the right to change specifi cations without notice. Made in USA.
RN-245EFS-0808
Lay the cabinet door over a sawhorse or similar work-
6
stand. Position shelves onto door as they would be in the installed location. The bottom of the face of lower shelf should be located 1-1/2˝ above the floor of the cabinet when the post raising assembly is in the center of its range.
Check to see if the faceframe protrudes above the floor of the cabinet, then subtract any protrusion and the desired door/frame reveal from 1-1/2˝ to get the location of the bottom of the door relative to the bottom of the face of the shelf. Recheck the Shelves to make sure the grooves in the Bearing Hub are engaging the Bearing pins and that they are pushed onto the pins as far as they will go. Mark and drill 1/8˝ pilot holes, 1/4˝ deep using the existing holes in the Bottom Shelf face as a template. Fasten the Bottom Shelf to door using (4) #10 x 1˝ Screws (F).
Making sure the Top Shelf is pushed down onto the
7
top Bearing pin as far as it will go, mark and drill 1/8˝ pilot holes, 1/4˝ deep using the existing holes in the Top Shelf face as a template. Fasten the Top Shelf to door using (4) #10 x 1˝ Screws (F).
Use installation template to mark and drill 1/16˝ pilot
8
holes in the bottom and top of cabinet interior. Place Bottom mounting bracket (D) over drilled holes
9
and fasten using (2) #8 x 1/2˝ Screws (G). Install the Clutch Mount Assembly (E) in the same manner using 2 Screws (G).
Using the lower post as a handle to keep shelves
10
from sliding off Bearing pins, and making sure that the upper post is inserted fully into the lower post, place the entire door-mounted unit into the cabinet. Engage the bottom of the post raising assembly with the bottom mounting bracket. Loosen the setscrew
6
that holds the Upper post in the lower post and slide up the upper post to engage the clutch mount assembly. Push the upper post into the clutch mount assembly as far as it will go, then back out 3/32˝ to leave room for rotational adjustment. Tighten the set screw securely with a screwdriver.
It may be necessary to partially disassemble the unit in order to insert it into the cabinet opening. If the unit will not fit through the opening as assembled you will need to detach the top shelf from the door. Once the shelf is free, pull the shelf and hub off the bearing pin, remove the bearing pin and lower the top shelf onto the bottom shelf. The unit should now fit through the cabinet opening.
After installing the unit into the mounting brackets, raise the top shelf back into position and seat it onto the bearing pin. Once the shelf is in place, fasten it to the door using the same screws as before.
If cabinet door needs to be raised or lowered to center
11
in the cabinet opening, loosen height adjusting screw 1 turn (leaving screwdriver engaged in screw). Using the screwdriver as a handle, rotate as needed to set the door to the proper height and tighten screw securely. If the Upper post won't move far enough, the screw on the clamp of the Clutch Mount Assembly can be loosened and the Upper post moved up or down 1/8˝ more.
Loosen clamp screw on the Clutch Mount Assembly 1 turn.
12
Gently turn the shelves clockwise (push with left hand). When the shelves stop turning easily, return the shelves back turning counterclockwise (push with right hand). Stop turning at the moment the door is perfectly aligned in the opening. Turn the doors back into the cabinet clockwise (push with left hand). Stop turning when you can easily reach the clamp screw on the Clutch Mount Assembly. Retighten clamp screw.
Your installation is complete! Affix the enclosed “Care Instructions” to an inside wall of the cabinet for future reference.
8&9
10
11
Knape & Vogt • 2700 Oak Industrial Drive NE , Grand Rapids, MI 49505 USA • 800.253.1561 • www.kv.com
RN-245EFS-0808
Loading...
+ 2 hidden pages