K&N Fuel injection perfomance kit Generation 2, 57-2544 Installation Instructions Manual

57-2544
NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE
MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.
1. Turn off the ignition and disconnect the negative battery cable.
NOTE: Disconnecting the negative battery cable erases pre-programmed electronic memories. Write down all memory settings before disconnecting the negative battery cable. Some radios will require an anti-theft code to be entered after the battery is reconnected. The anti-theft code is typically supplied with your owner’s manual. In the event your vehicles’ anti-theft code cannot be recovered, contact an authorized dealership to obtain your vehicles anti-theft code.
TO START:
NOTE: This kit was not designed
to t vehicles with a body lift.
FORD
1999-02 Crown Victoria V8-4.6L
Description Qty. Part #
A hose clamp #44 2 08577
B silicone hump hose 1 087121
C intake tube (CU) 1 087088
D vent hose 3/4"id long 1 08471
E vent hose 5/8" long 1 08538
F hose clamp #48 3 08601
G bolt 6mm fha 1 08376
H saddle bracket 1 078855
I grommet 1 08064
J cup washer 1 08180
K silicone hose 1 08690
L nut 6mm nylock 8 07553
M washer 1/4" at 11 08275
N large "L" bracket 1 070602
O edge trim 42"L 1 102499
P heat shield 1 074001
Q bracket 1 07163
R bolt 6mm-1.00 x 10mm 2 07863
S bolt 6mm-1.00 x 16mm 1 07703
T large "L" bracket 1 07093
U small "L" bracket 1 07879
V mass air sensor gasket 1 09330
W silicone adapter #200 1 08831
X bolt allen 1.00 x 25mm 4 07859
Y hose clamp #104 1 08697
Z lter charger 1 RF-1041
PARTS LIST:
TOOLS NEEDED:
Flat Blade Screwdriver short extension 10mm Socket 11mm socket 5mm Allen Wrench 1/4 ratchet 5/32 Allen 1/4 extension 10mm wrench 8mm socket Ratcht Drill 3/4 drill bit
2. Loosen and remove the bolt that retains the engine cover to the engine with a 1/4 extension, then remove engine cover.
3. Disconnect the mass air sensor electrical connection.
4. Disconnect the temp sensor elctrical connection.
Note: Not all vehicles come with external temp sensors.
5. Disconnect the crank case vent and idle air hoses as shown.
6. Loosen the hose clamp at the throttle body and at the mass air sensor then remove the stock air intake tube as shown.
INSTALLATION INSTRUCTIONS
Continued
7. Release the 2 clips which reatins the airbox lid then remove the lid from the vehicle.
8. Remove the three nuts that retain the airbox bottom to vehicle.
9. Remove airbox bottom from vehicle as shown.
NOTE: K&N Engineering, Inc., recommends that customers do not discard factory air intake.
10. Remove the 8mm bolt that retains the radiator fan shroud to radiator.
11. Install the provided bracket (07879) onto radiator with the provided hardware.
12. Install the two provided brackets onto the factory rubber mounted studs with the provided hardware.
Note: Install bracket (07093) onto the lower rubber mounted stud.
13. Install edge trim onto heat shield as shown. Trim if needed.
14. Install the heat shield into vehicle and attach to the two outter brackets.
15. Using the provided hardware, assemble the saddle bracket assembly as shown.
16. Install the saddle bracket assembly onto the heat shield as shown.
17. On vehicles that come with external temp sensor drill out the drill point with a 3/4 drill, then install the provided grommet as shown.
18. Install the provided silicone hump hose (087121) onto the K&N
®
intake tube with the
provided hose clamps.
19. Install the K&N
®
intake onto the throttle body
and line it up with saddle bracket assembly.
Note: Do not tighten completely.
20. Remove the four bolts that retain the mass air sensor to the airbox lid, then remove the mass air sensor from lid.
21. On vehicles that come equipped with an external temp sensor, twist counter clockwise to remove from airbox lid.
22. Assemble the lter adaptor onto the mass air
sensor with the provided hardware as shown.
23. Install the silicone hose (08690) onto the mass air sensor with provided hose clamps as shown.
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