K&N 77 series, 77-9034KP Installation Instructions Manual

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77-9034KP
TOOLS NEEDED:
PARTS LIST:
Description Qty. Part # Description Qty. Part # Description Qty. Part #
NOTE: This kit was not designed
to t vehicles with a body lift.
1. Turn o󰀨 the ignition and disconnect the negative
battery cable.
NOTE: Disconnecting the negative battery cable erases pre-programmed electronic memories. Write down all memory settings before disconnecting the negative battery cable. Some radios will require an anti-theft code to be entered after the battery is reconnected. The anti-theft code is typically supplied with your owner’s manual. In the event your vehicles’ anti-theft code cannot be recovered, contact an authorized dealership to obtain your vehicles anti-theft code.
TO START:
2. Lift up the engine cover to dislodge it from the mounting grommets and then remove the cover from the vehicle.
TOYOTA
2010-14 FJ Cruiser 2010-18 4Runner V6-4.0L
Ratchet
Extension
13mm socket 12mm socket 10mm socket 10mm wrench Wrench 3mm allen wrench
Pliers
Flat blade screw driver
3. Disconnect the mass air sensor electrical connection and then unhook the wiring harness from the air box.
NOTE: The wiring harness attaches in three locations.
4. Unhook the fuel pressure vent line from the fuel pressure regulator.
5. Disconnect the crank case vent hose from the stock intake tube.
6. Remove the bolt which secures the tube mounting bracket to the engine valve cover.
A HOSE CLAMP #48 1 08601
B HOSE: 3.25”ID TO 3.50 ID 1 084091
C HOSE CLAMP #56 3 08620
D HOSE; 4MM ID X 18” L 1 08153
E VENT; STRT, 3/16 1 080021
F VENT; STRT, 5/8 BARBED 1 08911
G BOLT; M4-0.07 8MM, A/H 2 07733
H INTAKE TUBE 1 27472
I HOSE; 3-1/2”ID X 3”L 1 084057
J STUD; M/M 8MM X 1.25 4 070227
K BRACKET “L” 1 070712
L WASHER; 8MM, FLAT, SS 4 08272
M NUT; 6MM NYLOCK, HEX 2 07512
N NUT; 8MM NYLOCK, SS 4 07502
O WASHER; 1/4”ID X 5/8”OD 13 08275
P BOLT; M6X1.00X16MM ,SS 8 07730
Q WASHER; 1/4” LOCK, ZN 9 08198
R HEAT SHIELD 1 074067-1
S BOLT; 6MM-1.00X16MM, SS 3 07812
T HEAT SHIELD LID 1 074068
U EDGE TRIM (30”) 1 102489
V BRACKET “L” 1 08022
W STUD; M6 X 1, 1” T 1 02033
X ADAPTER; 6” FILTER 3.5” 1 21512-1
Y HOSE CLAMP #104 1 08697
Z AIR FILTER 1 RF-1048
NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE
MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.
If you need any assistance please call 1-800-858-3333 to speak with a representative
in our Customer Service Center before returning the product.
INSTALLATION INSTRUCTIONS
Continued
10. Remove the rear P/S reservoir mounting bolt shown.
13. Install the 6mm rubber mounted stud into the inner fender location shown.
NOTE: On some models, a horn may be attached in this location.
14. Install the lter adapter into the heat shield and secure with the provided hardware.
15. Install the provided mounting bracket (070712) onto the heat shield and secure with the provided hardware.
16. Install the provided mounting bracket (08022) onto the heat shield and secure with the provided hardware.
17. Cut the provided edge trim into two lengths as shown. One section is to be 10.5” long and one section is to be 19” long.
18. Install the 10.5” long piece onto the heat shield as shown.
19. Set the heat shield onto the rubber mounted studs and the secure with the provided hardware.
NOTE: On models that had a horn attached in this location, be sure to reattach the horn between the heat shield bracket and rubber mounted stud.
20. Install the provided silicone hump hose (084057) onto the lter adapter and secure with the provided hose clamp.
21. Install the provided silicone step hose (084091) onto the throttle body and secure with the provided hose clamp.
22. Remove the screws which secure the mass air sensor to the factory air box and then remove the mass air sensor from the air box.
11. On models with the Air injection pump located in front of the air box next to the Power steering reservoir, remove the three bolts securing the pump to the inner fender.
11a. Lift up the air injection pump, disconnect the electrical connection and then set the air injection pump over to side.
12. Install the four rubber mounted studs into the factory air box and P/S reservoir as shown.
NOTE: The forward most rubber mounted stud is only used if the vehicle is equipped with the air injection pump located in front of the factory air box.
19a. Install the air injection pump onto the heat shield and forward rubber mounted stud and then secure with the provided hardware. Reconnect the air injection pump electrical connection.
9. Loosen and remove the three bolts securing the lower air box and then remove the lower air box from the vehicle.
NOTE: K&N Engineering, Inc., recommends that customers do not discard factory air intake.
7. Loosen the hose clamp which secures the intake tube to the throttle body.
8. Release the four clips which secure the upper air box to the lower air box and then remove the intake tube and upper air box from the vehicle.
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