KMT MTP-STG-V3, MTP-VOLT-V3, MTP-TH-K, MTP-ICP, MTP-Pt100/1000 User Manual

...

KMT - Kraus Messtechnik GmbH

Gewerbering 9, D-83624 Otterfing, Germany,  08024-48737, Fax. 08024-5532 Home Page: http://www.kmt-telemetry.com, Email: info@kmt-telemetry.com

User Manual

MTP

Multi-channel telemetry system for rotating

application, full software programmable

with 16 bit resolution

INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY!

• 2 to 64 channel

• 16 bit ADC, simultaneous sampling

• Signal bandwidth 0-24000Hz

• Full software programmable

• Inputs for STG, TH-K, ICP or VOLT

• Inductive or battery power

• STG - Auto Zero calibration

• Rugged housing, water protected

• 4V bridge Excitation

• Output analog +/- 10V

• Gain 125-250-500-1000-2000

• Digital data interface to PC

Version 2018-11 2 Technical Data are subject to change without notice!

Safety notes

• The device should only applied by instructed personnel.

• The power head emits strong magnetic radiation at 30-60 kHz to a distance of 300 mm.

Therefore persons with cardiac pacemakers should not work with this device!

• Magnetic data storage media should be kept in a distance of at least 3m from the power

head to avoid data loss. The same is valid for electromagnetic sensitive parts, devices and systems.

• Do not place the power head in the switched-on state on metallic objects, because this

results in eddy currents which could overload the device and strong heat up small objects. Also the probe could be destroyed!

• No metallic objects, other than the disc-type coil, should be located in the air gap of the

power head. The same applies to metallic parts within a radius of up to 50 mm in all directions.

• Do not use damaged or faulty cables!

• Never touch in the area between shaft and inductive head, the rotating shaft itself or rotor

electronic contacts during operation!

• This is a “Class A” system suitable for operation in a laboratory or industrial environment.

The system can cause electromagnetic interferences when used in residential areas or environments. In this case the operator is responsible for establishing protective procedures.

Version 2018-11 3 Technical Data are subject to change without notice!

Short description:

The MTP telemetry is a small and flexible telemetry system for rotating applications. Each sensor module (2-channel) is equipped with signal conditioning, anti-aliasing filters, analog-to-digital converters and a digital output. All these up to 32 modules (=64 channels) will controlled by MTP-Controller module. By this concept it’s possible to install the acquisition modules close to the sensor to have short connections for the analog sensor lines. This avoids an undesired coupling of disturbances resulting in noisy signals. The interference insensitive digital outputs then can lead over wider distances of up to 25cm module to module. The MTP-Controller output is a PCM bit stream signal which can be modulated for emission by a transmitter module for distances of up to 0.1 with inductive telemetry transmission or up to 10m with radio telemetry transmission. Suitable for wireless data transmission rates of 312.5kbit/s up to 5000kbit/s

MTP acquisition modules (rotor side)

80 x 34 x 14 mm Weight 60 grams

MTP-STG-V3

Acquisition module for 2 strain gages Full, half >=350ohme and quarter bridge 350ohme Fixed excitation 4V DC Offset calibration by auto zero Manual offset shifting after auto zero Gain: 125-250-500-1000-2000 Test shunt-cal step Signal bandwidth 0Hz to 24000Hz*

(*see table of cut-off-frequency)

Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption with full bridge 350 ohm 75mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

80 x 34 x 14 mm Weight 60 grams

MTP-VOLT-V3

Acquisition module for 2x high level inputs Range: ±0,625V, ± 1,25V, ±2,5V, ± 5V, ±10V Signal bandwidth 0Hz to 24000Hz* (*see table of cut-off-frequency) +4V sensor excitation max. 20mA Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 60mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

80 x 34 x 14 mm

Weight 60 grams

MTP-ICP

Acquisition module for 2 ICP sensors Current EXC. 4mA Gain: 1-2-4-8-16-32 Signal bandwidth 3 Hz to 24000Hz*

(*see table of cut-off-frequency)

Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 100mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

80 x 34 x 14 mm Weight 60 grams

MTP-TH-K

Acquisition module for 2x TH-K Inputs galvanic isolated Range -50 to 1000°C, -50 to 500°C or -50 to 250°C Cut-off filter 30Hz (more on request) Resolution 16bit Accuracy: 0.2% at 1000°C range Powering: 6.5-9V DC Current consumption 110mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

MTP-Pt100/1000 (RTD)

Acq. module for 2 RTD sensors Range -100 to 600°C, -50 to 300°C or -25 to 150°C Type Pt100 or Pt1000 Current EXC. 1mA Connection: 4-, 3- and 2 wire Sensor break detection Signal bandwidth 6Hz Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 60mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

80 x 34 x 14 mm Weight 60 grams

MTP-CONTROL

Controller 1- 32 acquisition modules Output: PCM Programmable via LAN adapter Powering: 6.5-9V DC Current consumption 40mA, with LANsetup adapter 140mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

Additional environmental

Operating Temperature -20 – +80°C Storage Temperature -30 – +90°C Humidity 100%

Version 2018-11 4 Technical Data are subject to change without notice!

Signal bandwidth, sampling rates and delay time:

Cut off frequency from anti-aliasing filter (-3dB) and sampling rate (red)

Delay Time from Analog In to Analog Out (theoretical, brown)

Bit rate

2 Channels

4 Channels

8 Channels

16 Channels

32 Channels

64 Channels

5000 kbit/s

------

24000 Hz max.

(62500 Hz)

1,6 ms

12000 Hz

(31250 Hz)

2,3 ms

6000 Hz

(15625 Hz)

4,5 ms

3000 Hz

(7812.5 Hz)

8,9 ms

1500 Hz

(3906.25 Hz)

17,9 ms

2500 kbit/s

24000 Hz max.

(62500 Hz)

1,6 ms

12000 Hz

(31250 Hz)

2,3 ms

6000 Hz

(15625 Hz)

4,5 ms

3000 Hz

(7812.5 Hz)

8,9 ms

1500 Hz

(3906.25 Hz)

17,9 ms

750 Hz

(1953.125 Hz)

35,7 ms

1250 kbit/s

12000 Hz

(31250 Hz)

2,3 ms

6000 Hz

(15625Hz)

4,7 ms

3000 Hz

(7812.5 Hz)

9,1 ms

1500 Hz

(3906.25 Hz)

17,9 ms

750 Hz

(1953.125 Hz)

35,7 ms

375 Hz

(976.56 Hz)

71,5 ms

625 kbit/s

6000 Hz

(15625Hz)

4,7 ms

3000 Hz

(7812.5 Hz)

9,4 ms

1500 Hz

(3906.25 Hz)

18,3 ms

750 Hz

(1953.125 Hz)

35,7 ms

375 Hz

(976.56 Hz)

71,5 ms

190Hz

(488.28 Hz)

142,3 ms

312,5 kbit/s

3000 Hz

(7812.5 Hz)

9,4 ms

1500 Hz

(3906.25 Hz)

19,1 ms

750 Hz

(1953.125 Hz)

36,3 ms

375 Hz

(976.56 Hz)

71,5 ms

190 Hz

(488.28 Hz)

142,5ms

95 Hz

(244.14 Hz)

285 ms

Data frame:

For 4 Channels: 32 bit Barker Synch Code + 4x16 bit Data + 4x16 bit Data + 4x16 bit Data + 4x16 bit Data + 32 bit reserved

For 8 Channels: 32 bit Barker Synch Code + 8x16 bit Data + 8x16 bit Data + 32 bit reserved

For 16 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved

For 32 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.1 = CH1..Ch16) +

32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.2 = CH17..Ch32)

For 64 Channels: 32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.1 = CH1..Ch16) +

32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.2 = CH17..Ch32) +

32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.3 = CH33..Ch48) +

32 bit Barker Synch Code + 16x16 bit Data + 32 bit reserved (Frame Nr.4 = CH49..Ch64)

MTP-DEC4/8/16/24/32 with analog output via BNC (4/8) or Sub-D 16/24/32

4 CH

8 CH

16/24/32 CH

Version 2018-11 5 Technical Data are subject to change without notice!

MTP-DEC8/16/24/32 Receiver unit for max 32 Channels output via 37 pol. Sub D

(inductive transmission 45MHz version up to 5000Mbit)

Plug-side

Optional BNC16/32 Box. Connect on 37pol Sub-D

MTP –DEC8/16/24/32 System Parameters:

Channel: 8,16 or 32x +/-10V analog outputs via Sub-D male socket

Resolution: 16 bit D/A converter, with smoothing filter Power supply input: 10-30 VDC, power consumption <24 Watt Transmission: Digital PCM Bi-Phase Format – FSK, receiver Dimensions: 205 x 105 x 65mm Weight: 1.25 kg without cables and antenna Overall system accuracy between encoder input and decoder output: <0.2% without sensor influences Environmental Operating: -20 … +70°C Humidity: 20 ... 80% not condensing Vibration: 5g Static acceleration: 10g in all directions Shock: 100g in all directions

Front side view

Rear side view

Power Switch

7-pole female TUCHEL connector for

power supply input (10–30V DC)

IND-Pickup head connection

Fuse of powering defect LED

Out of function

Active level LED

of Pickup head

Female 37 pole Sub-D for analog signal output, CH 1 to 32

Power ON LED

IND-Pickup head connection (at diversity option)

Active level LED

of Pickup head

Transmission error LED

Version 2018-11 6 Technical Data are subject to change without notice!

MTP-DEC8/16/24/32 Receiver unit for max 32 Channels output via 37 pol. Sub D

(radio transmission version with diversity receiver 312.5-1250kbit)

Plug-side

Optional BNC16/32 Box. Connect on 37pol Sub-D

MTP –DEC8/16/24/32 System Parameters:

Channel: 8,16 or 32x +/-10V analog outputs via Sub-D male socket

Resolution: 16 bit D/A converter, with smoothing filter Power supply input: 10-30 VDC, power consumption <24 Watt Transmission: Digital PCM Bi-Phase Format – FSK, Dimensions: 205 x 105 x 65mm Weight: 1.25 kg without cables and antenna Overall system accuracy between encoder input and decoder output: <0.2% without sensor influences Environmental Operating: -20 … +70°C Humidity: 20 ... 80% not condensing Vibration: 5g Static acceleration: 10g in all directions Shock: 100g in all directions

Front side view

Rear side view

HF –Field strength display

Transmission error LED

Fuse of powering defect LED

Power Switch

PCM out for IP-LAN-Interface (Opt.)

Female 37 pole Sub-D for analog signal output, CH 1 to 32

7-pole female TUCHEL connector for

power supply input (10–30V DC)

SMA antenna connector with active LED of antenna (diversity)

Out of function!

Version 2018-11 7 Technical Data are subject to change without notice!

MTP-DEC32 Receiver unit for max 32 Channels output via 37 pol. Sub D

(radio transmission version with HF BOX Quad with 4 receiver 1250 … 5000kbit)

HF BOX Quad System Parameters:

HF receivers 4

Antenna connection SMA Output PCM Power supply input: 10-30 VDC, power consumption <24 Watt Dimensions: 205 x 105 x 65mm Weight: 1.050 kg without cables and antenna Environmental Operating: -20 … +70°C Humidity: 20 ... 80% not condensing Vibration: 5g Static acceleration: 10g in all directions Shock: 100g in all directions

Active DATA LED, up to 2 receivers can be active! If a fault data is identified, it will switch automatically to a valid data from other receiver

4x SMA inputs for RX antenna

Transmission error LED

Fuse of powering defect LED

7-pole female TUCHEL connector for

power supply input (10–30V DC) PCM OUT Pin 1 ----Pin 2 = PCM + (pink wire) Pin 3 = PCM -- (blue wire) Pin 4/5 = common GND & shield (black/green) Pin 6 -----

Power Switch

4x HF Level display

PCM/ DATA cable

Length 5m standard

(up to 25m on request)

Version 2018-11 8 Technical Data are subject to change without notice!

MTP-STG - Acquisition module for 2 channels strain gages (STG)

MTP-STG-V3

(*see table of cut-off-frequency)

Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption with full bridge 350 ohm 75mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

Gain and STG-Sensitivity (output +/-10V at decoder)

Gain 125 = +/-20mV/V

Gain 250 = +/-10mV/V

Gain 500 = +/-5mV/V

Gain 1000 = +/-2.50mV/V

Gain 2000 = +/-1,25mV/V

STG connection

for 2 channels

Status LED

ON = Error

Powering and digital bus I/O

Version 2018-11 9 Technical Data are subject to change without notice!

MTP-VOLT - Acquisition module for 2 channels high level inputs

MTP-VOLT-V3

Acquisition module for 2x high level inputs Range: ±0,625V, ± 1,25V, ±2,5V, ± 5V, ±10V Signal bandwidth 0Hz to 24000Hz* (*see table of cut-off-frequency) Add. +4V sensor excitation max. 20mA Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 60mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

Shield only for noisy environmental (GND)

VOLT connection

for 2 channels

Status LED

ON = Error

Powering and digital bus I/O

Version 2018-11 10 Technical Data are subject to change without notice!

MTP-ICP - Acquisition module for 2 channels ICP sensor

MTP-ICP

Acquisition module for 2 ICP sensors Current EXC. 4mA Gain: 1-2-4-8-16-32 Signal bandwidth 3 Hz to 24000Hz*

(*see table of cut-off-frequency)

Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 100mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

Shield only for noisy environmental (GND)

ICP connection

for 2 channels

GND only for

optional cable

shield!

Status LED

ON = Error

Powering and digital bus I/O

Version 2018-11 11 Technical Data are subject to change without notice!

MTP-Pt100/1000 - Acquisition module for 2 channels RTD sensor

MTP-Pt100/1000 (RTD)

Acquisition module for 2 RTD sensors Range -100 to 600°C, -50 to 300°C or -25 to 150°C Type Pt100 or Pt1000 Current EXC. 1mA Connection: 4-wire, 3-wire and 2 wire Sensor break detection Signal bandwidth 6Hz Resolution 16bit Accuracy <0.2% Powering: 6.5-9V DC Current consumption 60mA Vibration: 5g Static acceleration: 3000g Shock: 10000g

Shield only for noisy environmental or long cables

RTD connection

for 2 channels

Status LED

ON = Error

Powering and digital bus I/O

Version 2018-11 12 Technical Data are subject to change without notice!

MTP-Pt100 - Temperature range table

Temperature measuring range Pt100: -100 to 600°C C

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-0.50

150

1.50

350

3.50

550

5.50 0 0.00

200

2.00

400

4.00

600

6.00

0.50

250

2.50

450

4.50

100

1.00

300

3.00

500

5.00

Temperature measuring range Pt100: -50 to 300°C or

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-1.00

1.00

150

3.00

250

5.00 0 0.00

100

2.00

200

4.00

300

6.00

Temperature measuring range Pt100: -25 to 150°C

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-2.00

2.00

150

6.00 0 0.00

100

4.00

Version 2018-11 13 Technical Data are subject to change without notice!

MTP-TH-K - Acquisition module for 2 channels thermo couples

MTP-TH-K

Acquisition module for 2x TH-K Inputs galvanic isolated Range -50 to 1000°C, -50 to 500°C or -50 to 250°C Cut-off filter 30Hz (standard) more on request Resolution 16bit Accuracy: 0.2% at 1000°C range Powering: 6.5-9V DC Current consumption 110mA with cold junction compensation plate Vibration: 5g Static acceleration: 3000g Shock: 10000g

TH-K pin assignment

TH-K

compensation

plate connection

for 2 channels

Status LED

ON = Error

Powering and digital bus I/O

Cold junction compensation plate integrated in TH-K mini connector!

Caution: Cable length between MTP-TH-K module and compensation plate can be max. 100cm, factory standard length is 20cm! Shield cable, shield must connect on GND!!

Version 2018-11 14 Technical Data are subject to change without notice!

MTP-TH-K - Temperature range table

Temperature measuring range type K: -50°C to +1000°C

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-0.50

250

2.50

550

5.50

850

8.50 0 0.00

300

3.00

600

6.00

900

9.00

0.50

350

3.50

650

6.50

950

9.50

100

1.00

400

4.00

700

7.00

1000

10.00

150

1.50

450

4.50

750

7.50

200

2.00

500

5.00

800

8.00

Temperature measuring range type K: -50°C to +500°C

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-1.00

100

2.00

250

5.00

400

8.00 0 0.00

150

3.00

300

6.00

450

9.00

1.00

200

4.00

350

7.00

500

10.00

Temperature measuring range type K: -50°C to +250°C

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

Temperature

[°C]

Output

[V]

-50

-2.00

150

6.00 0 0.00

200

8.00

2.00

250

10.00

100

4.00

If no thermocouple is connected or the connection broken, the output is -10V!

Version 2018-11 15 Technical Data are subject to change without notice!

MTP-CONTROLLER - Controller for 1- 32 acquisition modules = 64 channels

MTP-CONTROL

Controller for 1- 32 acquisition modules = 64 channels Output: PCM Programmable via LAN adapter Powering: 6.5-9V DC Current consumption 40mA (with connected LAN Adapter80mA) Vibration: 5g Static acceleration: 3000g Shock: 10000g

Control pin assignment

Example of a MTP system (rotating side) with LAN-Adapter and inductive transmitter incl. demo coil

Powering

+6.5-9V

LAN-Adapter Connection

Powering and digital bus I/O

Connection for radio or inductive transmitter

Version 2018-11 16 Technical Data are subject to change without notice!

IND TX - Inductive transmitter

MTP-IND-TX (New version 2016) for MTP

Inductive data transmission transmitter with 45MHz carrier Transmission rate 2500kbit/s, optional 5000kBit/s Distance up to 100mm, typical 50mm (between coil and pickup) Consumption of current: 70mA Powering: 5V DC (powering comes via MTP-Controller) Vibration: 5g Static acceleration: 3000g Shock: 10000g Water protected!

Typical connection

transmitting coil

Typical connection

Power and data

MTP-Control with MTP IND-Tx

MT32-IND-TX (Version until 2015) for MTP

Inductive data transmission transmitter with 45MHz carrier Transmission rate 2500kbit/s Distance up to 100mm, typical 50mm (between coil and pickup) Consumption of current: 70mA Powering: 5V DC (powering comes via MTP-Controller) Vibration: 5g Static acceleration: 3000g Shock: 10000g Water non-protected

Power

ON LED

Version 2018-11 17 Technical Data are subject to change without notice!

MTP-IND TX - Inductive transmitter - Connection

Version 2018-11 18 Technical Data are subject to change without notice!

HF-TX - Radio transmitter

MTP-HF-TX (New version 2016) for MTP

Radio data transmission transmitter Transmission rate 312.5, 625, 1250, 2500 and 5000kbit/s, Distance up to 1m (between wire antenna and receiving antenna) Consumption of current: 100mA Powering: 5V DC (powering comes via MTP-Controller) Vibration: 5g Static acceleration: 3000g Shock: 10000g Water protected, but not connectors!

Wire antenna for shaft application with SMA connector

Pins are for KMT

internal use only!

Typical connection

Power and data

MTP-Control with MTP HF-Tx

MT32-HF-TX (Version until 2015) for MTP

HF LED

ON if OK

HF SMA antenna

connection

Version 2018-11 19 Technical Data are subject to change without notice!

MTP-HF TX - Radio transmitter - Connection

Version 2018-11 20 Technical Data are subject to change without notice!

MTP - Block diagram example for 32 channels

Version 2018-11 21 Technical Data are subject to change without notice!

MTP – 32 CH cable loom and connection

Take care with your pin connection if you solder the cable! - Don’t plug any modules if Power is ON!!! First power OFF!!

Version 2018-11 22 Technical Data are subject to change without notice!

MTP – 24 CH cable loom and connection

Take care with your pin connection if you solder the cable! - Don’t plug any modules if Power is ON!!! First power OFF!!

Version 2018-11 23 Technical Data are subject to change without notice!

MTP –picture of 24 CH cable loom with 12xMTP-STG modules, IND-HF Tx and IND-PWR

Version 2018-11 24 Technical Data are subject to change without notice!

MTP – 16 CH cable loom and connection

Take care with your pin connection if you solder the cable! - Don’t plug any modules if Power is ON!!! First power OFF!!

Version 2018-11 25 Technical Data are subject to change without notice!

MTP –picture of 16 CH cable loom with 6xMTP-STG modules, IND-HF Tx and IND-PWR

Version 2018-11 26 Technical Data are subject to change without notice!

MTP – 8 CH cable loom and connection

Take care with your pin connection if you solder the cable! - Don’t plug any modules if Power is ON!!! First power OFF!!

Version 2018-11 27 Technical Data are subject to change without notice!

MTP – 4 CH cable loom and connection

Take care with your pin connection if you solder the cable! - Don’t plug any modules if Power is ON!!! First power OFF!!

Version 2018-11 28 Technical Data are subject to change without notice!

MTP- Explanation of abbreviations of block diagram

NSYNC+ : ADC synchronizing signal+ NSYNC- : ADC synchronizing signalADCLK+ : ADC clock signal+ ADCLK- : ADC clock signalSCLK+ : ADC data shift out clock signal+ SCLK- : ADC data shift out clock signalSCL : IIC clock signal for setting up analog channel parameter SDA : IIC data signal for setting up analog channel parameter DC OUT/RDY : daisy chain signal out from controller while setting up analog

channels / ready signal from the ADC while measuring DC2 .. DC16 : daisy chain signal from one module to the next module DC I : daisy chain signal to the controller from the end of the module chain DATA 2 .. DATA 8 : data daisy chain signals of the first analog block DATA 10 .. DATA 16: data daisy chain signals of the second analog block DATA 1 : data in from the first analog block DATA 9 : data In from the second analog block PCM : PCM output signal TX : RS232 transmit signal to the LAN adapter RX : RS232 receive signal from the LAN adapter +5V : +5V power for the LAN Adapter and the transmitter GND : power ground for the LAN Adapter and the transmitter PWR + : power supply + 6-9V PWR GND : power supply ground

Important:

In one analog block maximal 8 analog modules can be daisy chained. The daisy chain loops must not be broken! If one of the modules is missing, the signals of this position must be shorted together: "DATA OUT" <--> "DATA IN" and "DC OUT" <--> "DC IN"

Version 2018-11 29 Technical Data are subject to change without notice!

MTP acquisition module - dimensions

Weight about 60 grams

Version 2018-11 30 Technical Data are subject to change without notice!

Inductive transmission (2500kbit) with MTP-IND-TX-RX with 45MHz carrier!

With 45MHz carrier is only 1x winding necessary!

Attach for electromagnetic insulation “Ferrite Tape” 2 x one layer around the shaft.

Make transmitting coil with 1x winding and twisted the

end of wire. Use CUL 0.63-1.00mm wire

(CUL = Enamelled copper wire)

Fixed it with 3 layers mounting tape

Extend the CUL wire flexible 0.14-0.25mm wire

(to decouple the inflexible 1mm wire!,

at 0.63 not necessary)

Twisted also the flexible wire and solder it on the MTP-

IND-Tx (isolate all solder points with shrink tubing)

Strip the isolation from the end of the wire with a skinning tool or head up you soldering iron over 450°C to burn off the insulation from the wire!

Version 2018-11 31 Technical Data are subject to change without notice!

MTP-IND-TX-RX with 45MHz carrier!

Pickup head (2500kbit)

Inductive Pick-Up head mount in this position! Distance between head and Tx coil can be up to 100mm

Typical 50mm, distance deepens of application!!

To avoid transmitting problems, the transmitter module must be close the transmitting antenna!

The cables (PCM/GND/+5V) between MPT-IND-TX 45MHz and MTP-CONTROL can be 1000mm long!

CAUTION:

If you want to install also an inductive power coil close to the data coil, the minimal distance must be <10mm!

(distance between IND-PWR coil to IND-DATA coil)

Version 2018-11 32 Technical Data are subject to change without notice!

Picture of IND-PICKUP-HEAD 45MHz

Version 2018-11 33 Technical Data are subject to change without notice!

Dimensions of IND-PICKUP-HEAD 45MHz

Version 2018-11 34 Technical Data are subject to change without notice!

MTP 312.5 - 5000k Installation of the radio transmitter on a shaft

For rotating application we normal recommend an inductive transmission

instead of radio transmission!

Cable Red = +5V Cable Black = GND (Ground) Cable Brown = PCM In Cable White = Wire antenna

All cable connections should be soldered.

This coaxial adapter (Tx-TNC-adapter) makes it possible to connect an antenna with TNC connector for point to point applications. (option)

Transmitting antenna 0dB with magnetic foot (option)

Installation of quad antennas (4x): Install about 1m far from shaft, 1x up and 1x down side and 1x left and 1x right side About 1m distance to each other antenna

Installation of diversity antennas (2x): Install about 1m far from shaft, 1x up and 1x down side

Mount the cable antenna exactly one winding around the shaft and fix all with 3 windings mounting tape – finish!

The cable antenna can extend or shorten depending upon requires! (Isolate the solder connection, if you extend the wire antenna cable!)

At quad

At diversity

At quad

Down

Left

Right

Antenna polarization vertical:

Shaft

Version 2018-11 35 Technical Data are subject to change without notice!

MTP

Software setup via LAN-Adapter and notebook

1) Power the MTP modules with power 6.5-9VDC

2) Connect the LAN-Adapter with the MTP-CONTROL module (see pin connection at MTP-CONTROL)

3) Adjust your notebook to manual on e.g. IP 192.168.0.100

4) Connect LAN-Adapter with your notebook via cross-over LAN cable

5) Open Microsoft Internet Browser and enter IP address 192.168.0.110 (see current IP no. of LAN-Adapter!!)

6) Now you get access on the web-interface and can adjust the MTP-CONTROL module

Power IN

6.5-9V DC

LAN Adapter e.g.

IP: 192.168.0.110

(see current IP no. on

LAN-Adapter!!)

Version 2018-11 36 Technical Data are subject to change without notice!

MTP-CONTROL V3 - Software setup

DOWNLOAD parameters for device

First you can download the stored parameters from the acquisition modules via LAN adapter from the controller module . All connected acquisition modules will detect!

Caution:

Never use the refresh button on your browser; otherwise the parameters of you browser cash will upload to the MTP-STG!°

Version 2018-11 37 Technical Data are subject to change without notice!

BRIDGE setting STG

Select full-, half- or quarter-bridge by popup window

Execute through “Upload Parameters to MT-PRO and perform Autozero” button

If you want test your bridge, you can execute the function Test-Shunt Resistor for 20 sec. button

In this case all STG channels get a shunt-cal step of about 80% of the from measuring range at GAIN 2000 In this case all STG channels get a shunt-cal step of about 40% of the from measuring range at GAIN 1000

In this case all STG channels get a shunt-cal step of about 20% of the from measuring range at GAIN 500 In this case all STG channels get a shunt-cal step of about 10% of the from measuring range at GAIN 250

In this case all STG channels get a shunt-cal step of about 5% of the from measuring range at GAIN 125

Version 2018-11 38 Technical Data are subject to change without notice!

GAIN setting STG

Select gain of 125-250-500-1000 or 2000 by popup window

After change the gain you must make a new autozero!!

Execute through “Upload Parameters to MT-PRO and perform Autozero” button

Version 2018-11 39 Technical Data are subject to change without notice!

AutoZero setting STG

Select Auto-Zero per channel. The Auto-Zero function will be executed only one time per upload the parameters to MTP-STG! It will

be stored also after power off in the MTP-STG until you make a new Auto-Zero on this channel!

Execute through “Upload Parameters to MT-PRO and perform Autozero” button

Version 2018-11 40 Technical Data are subject to change without notice!

Manual Offset shifting after AutoZero

After AutoZero you can shift (if necessary) the offset in +/-2000 steps

Execute through “Upload Parameters to MT-PRO and perform Autozero” button

Version 2018-11 41 Technical Data are subject to change without notice!

KMT - Kraus Messtechnik GmbH

Gewerbering 9, D-83624 Otterfing, Germany,  08024-48737, Fax. 08024-5532 Home Page: http://www.kmt-telemetry.com, Email: info@kmt-telemetry.com

Konformitätserklärung

Declaration of Conformity

Declaration de Conformité

Wir

KMT - Kraus Messtechnik GmbH

Nous Anschrift

Gewerbering 9, D-83624 Otterfing, Germany

Address

Adress

erklären in alleiniger Verantwortung, daß das Produkt

declare under our sole responsibility, that the product

declarons sous notre seule responsibilité, que le produit

Bezeichnung

Messdatenübertragungssystem

Name

Nom

Typ,Modell,Artikel-Nr., Größe

MTP Modular Telemetry Pro

Type,Model, Article No.,Taille

Type, Modèle, Mo.d'Article,Taille

mit den Anforderungen der Normen und Richtlinien

fulfills the requirements of the standard and regulations of the Directive

satisfait aux exigences des normes et directives

108/2004/EG

Elektromagnetische Verträglichkeit EMV / EMC

DIN EN 61000-6-3 Ausgabe 2002-8 Elektromagnetische Verträglichkeit EMV Teil 6-3 Fachgrundnorm Störaussendung

DIN EN 61000-6-1 Ausgabe 2002-8 Elektromagnetische Verträglichkeit EMV Teil 6-1 Fachgrundnorm Störfestigkeit

und den angezogenen Prüfberichten übereinstimmt und damit den Bestimmungen entspricht.

and the taken test reports und therefore corresponds to the regulations of the Directive

et les rapports d'essais notifiés et, ainsi, correspond aux règlement de la Directive.

Otterfing, 04.06.2012

Martin Kraus

Ort und Datum der Ausstellung

Name und Unterschrift des Befugten

Place and Date of Issua

Name and Signature of authorized person

Lieu et date d'établissement

Nom et signature de la personne autorisée

Version 2018-11 42 Technical Data are subject to change without notice!

KMT - Kraus Messtechnik GmbH

Gewerbering 9, D-83624 Otterfing, Germany,  08024-48737, Fax. 08024-5532 Home Page: http://www.kmt-telemetry.com, Email: info@kmt-telemetry.com

MTP

INDUCTIVE POWER XL,

XXL and XXXL

with flat COIL

User Manual

Inductive power supply set

Picture shows standard Inductive Power Supply for diameter up to 300mm

INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY!

25 and 50mm mounting tape

to fix coil on shaft

Optional AC/DC Adapter

120Watt (24V 5A)

IND-PWR AC/DC module

Input: AC from coil

Output 6.5VDC, 1000-2400mA

CUL 1.00 mm

(Enamelled copper wire)

Ferrite tape

30mmx3m

Power Head with 5m cable

DC Power cable

Power supply for power head

Version 2018-11 43 Technical Data are subject to change without notice!

Safety notes for inductive powering