KMC Controls TTE-1001 User Manual

2-Way and 3-Way Rubber-Lined Butterfly Valves
Top View
B
Installation Guide
VEF-53/56 Series

Mounting

1. Clean the lines upstream from the valve. Remove any debris (welding slag, pipe scale, or other contaminants) larger than 1/16 inch (1.6 mm).
NOTE: If the system experiences large amounts
of debris, steps should be taken to keep the system clean, such as 20 mesh strainer installed upstream of the valve.
2. Align the valve assembly according to the system
ow requirements. VEF-56 three-way valves can
be used in either mixing or diverting applications
(see the VEF-56 3-Way Details section).
NOTE: No ange gaskets are needed because of the
design of the seat face.
3. The valve may be mounted on either vertical or
horizontal pipe lines. On horizontal lines, mount the valve so the actuator is positioned upright and
over the valve. (Leave sucient room on all sides
to service the actuator and valve.)
CAUTION
To prevent condensation from dripping onto the actuator housing on horizontal lines, mount the valve with the actuator in the upright position or, at most, at a 90° angle. See the Mounting (2-Way and 3-Way) illustration below.
4. Bolt the valve to the pipes.
5. Eliminate air from the system to keep the valves full of uid during operation.

VEF-56 3-Way Details

VEF-56
Arrangement
1 A B C
2 A C B
3 B C A
4 B A C
5 C B A
6 C A B
MASTER
DIVERTING
MASTER
MIXING
see actuator illustration below for Arrangement 3)
Actuator full CCW:
• Master valve closed
• Slave valve open
Actuator full CW:
• Master valve open
• Slave valve closed
Master
Valve
(Actuator)
1
SLAVE
1
FLOW
SLAVE
(Arrangements 2 and 4 not illustrated—
Slave Valve
COMMON
COMMON
COMMON
COMMON
Common
5
SLAVE
5
SLAVE
Port
A
A
SLAVE
MASTER
SLAVE
MASTER
C
B
6
FLOWFLOWFLOW
MASTER
COMMON
6
FLOWFLOW
MASTER
COMMON
C
Arrangement 3
Actuator
Master
A
C
B
Slave
Arrangement 5
Up
(for horizontal
lines) or up
to 90° angle
2-Way Action:
CCW to Close
3-Way Action:
With Actuator Full CCW, Master Valve is Closed and Slave Valve is Open
Common
Master
C
A
B
Slave
Arrangement 5
DIVERTING Flow Example
Common
MIXING Flow Example

Maintenance

Mounting (2-Way and 3-Way)
VEF-53/56 Series Valves 1 Installation Guide
No routine maintenance is required. Careful installa­tion ensures long-term reliability and performance.

Actuator Wiring

that the non-rotation
Wiring is dependent on the type of actuator,
mounting, and the desired options that are available.
Consult the actuator model label and then the relevant sections in the MEP-7500/7800 series actuators installation guide and application
guide on the KMC Controls web site for detailed
1. Loosen (2) wing nuts and slide “U” bracket away from actuators.
Dual, Stacked Actuators Wiring Access
instructions on the applicable wiring, feedback
selector, and actuator/signal range reset (auto­mapping) of the valve’s actuator. For dual, stacked
actuators, follow the process below to access terminals in both actuators.
3. After actuator wiring is complete,
2. Depress gear disengagement button on actuators and rotate actuators as shown to allow access to wiring covers.
rotate actuators back into position, slide “U” bracket so
studs are centered in rear slot of the actuator and tighten the (2) wing nuts.

More Information

For valve models, specications, and additional information, see the VEB-
56 Series Data Sheet on the KMC
web site (www.kmccontrols.com).
or the VEB-53 Series Data Sheet.
For actuator wiring, feedback/direc­tion selectors, actuator/signal range reset (auto-mapping), and other
information, see the MEP-7500/7800
Series Installation Guide.
For actuator master/slave wiring, ac­cessories, troubleshooting, and other
information, see the MEP-7500/7800
Series Application Guide.
For actuator specications and other information, see the MEP-7500/7800
Series Data Sheet.

Operation

After the mechanical and electrical installations have been completed, cycle the actuator to verify the
direction of rotation for normal operation and fail­safe if so equipped.
CAUTION
Using mineral oil lubricants or other incompatible substances in system fluids may damage EPDM rubber seats in valves. Before using any lubricant or additive in a water or ethylene glycol base, consult the substance manufacturer for compatibility with EPDM (Ethylene Propylene Diene Monomer).
CAUTION
Freeze protection required for fluid temperatures below 32° F (0° C).
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com; info@kmccontrols.com
VEF-53/56 Series Valves 2 Installation Guide© 2013 KMC Controls, Inc. 732-019-38A
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