KMC Controls SAE-1162 User Manual

Mounting

Carbon Monoxide (CO) Detectors
SAE-1111/1112/1162
Installation Guide

SAE-1111/1112 Space Mount

Install the unit at least ve feet above the nished oor of the area to be controlled. Do not install near doors, windows, supply air diusers of other known air disturbances. Avoid areas prone to vibra­tion or rapid temperature change.
1. On the mounting surface, mark and drill the four mounting holes (for screws) and remove any debris from all holes.
2. Aach the unit to the surface by threading four screws through the four mounting holes.
3. Remove the two cover screws (if installed), release the latch, and swing open the cover.
4. Insert wiring through a knockout.
5. After wiring, conguring, and testing the unit (see later sections), close the cover and (optionally) secure it with two (supplied) self­tapping screws.

SAE-1162 Duct Mount

101 mm
4"
64 mm
2.5"
145 mm
5.7"
114 mm
4.5"
145 mm
5.7"
114 mm
4.5"
ALARM
89 mm
3.5"
SAE-1111/1112
Choose a mounting location in a straight section of a return air duct. Mount at least 5 feet (or 7.5 duct
101 mm
4"
ALARM
89 mm
3.5"
diameters) from corners and other items that may cause disturbances in the air ow. Avoid areas prone to vibration or rapid temperature change.
1. Cut a 1-1/8 or 1-1/4 inch hole in the duct for the air sampling probe.
64 mm
2.5"
240 mm
9.5"
SAE-1162
2. Insert the probe through the hole, align the unit so that the duct air ow is parallel with the side vent holes in the probe (air ows directly into the probe holes), and mark the four enclosure mounting holes.
3. Drill the four mounting holes (for screws) and
26 mm
1"
remove any debris from all holes.
4 . Insert the sampling probe into the duct.
5. Aach the unit to the ductwork by threading four
177 mm
7.0"
screws through the four holes on the outside of the enclosure.
6. Remove the two cover screws (if installed), release the latch, and swing open the cover.
7. Insert wiring through a knockout. After wiring a duct sensor, ll the knockout hole with plumber’s
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 1 Installation Guide
puy, caulk, or other sealant to prevent air inltration from the conduit.
8. After wiring, conguring, and testing the unit (see later sections), close the cover and (optionally) secure it with two tapping screws.

Wiring

Use 22 AWG shielded wiring for all connections. Do not locate device wires in the same conduit with wir­ing used to supply inductive loads.
1. Connect the positive DC voltage, or the hot side of the AC voltage, to the terminal marked
POWER (but do not apply power until all wiring is completed and Volt/mA position is selected).
2. Connect the power supply common to the terminal marked COM. The device is reverse voltage protected and will not operate if connected backwards.
NOTE: The detectors have a half-wave power
supply with the common the same as the output signal common. If several units are connected to one power supply, output signals share the same signal common. However, KMC recommends using a separate transformer for each device.
CAUTION
Use caution when grounding the secondary of an AC transformer, or when wiring multiple devices, to ensure that the circuit ground point is the same on all devices and the controller. See Application Note AN0604D “Tips for connecting 24-volt power” available from the KMC Controls web site or in the SP-022 Digital Designer Guide.
4–20 mA Wiring and
Switch Setting
3. Select the desired analog signal output switch position for either Current (4–20 mA) or Voltage (a menu item in the on-screen conguration selects 0–5 VDC or 0–10 VDC).
CAUTION
The 4-20 mA current output signal operates in the active mode and does not require a loop power supply. The signal current is generated by the SAE­11xx detector and must not be connected to a powered input or device damage will result.
4. Set the input jumpers/pull-up resistors on the KMDigital or BACnet controller for the desired active voltage or current according to the controller’s instructions.
5. Connect the detector’s OUT terminal to the controller’s input (referenced to the COM terminal) according to the illustration.
NOTE: See also Application Note AN0504L
“Connecting inputs and outputs to KMC controllers” available from the KMC Controls web site or in the SP-022 Digital Designer Guide.
0–5/0–10 VDC Wiring
and Switch Setting
(Space Sensor Boards Shown Above—Switch and Terminal
Positions in Duct Sensors Have Altered Locations)
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 2 Installation Guide
NOTE: The sets of optional (form “C”) relays feature
Normally Open (NO), Normally Closed (NC), and Common (COM) terminals. The relay output is completely isolated. The COM terminal is NOT connected to the signal or power supply COMMON terminal. (The contacts are rated at 5 A @ 250 VAC, 5 A @ 30 VDC, power factor = 1.)

Operation

NOTE: Pressing the TEST buon (when enabled)
tests the buzzer, analog output, and relays. The Test function may also be initiated re-
motely by shorting the TEST + and TEST – terminals. (The TEST – terminal is internally
connected to the Analog COM terminal, and if desired, only one wire need be connected to the TEST + terminal if the power supply COM is used as the return signal path.) The TEST terminals should only be connected to a remote switch or dry-contact.
CAUTION
Ensure no power is applied to the TEST terminals.

Warm-Up Mode

1. Verify that the detector is properly wired and all connections are tight.
2. Apply power.
The LCD display briey indicates the software ver­sion number and begins a warm-up period of about 2 minutes. During the warm-up, the alarm beeps
three times, the LED ashes red, the signal output is xed at 4 mA or 0 VDC, and the relays are o.
After the warm-up period ends, the sensor reads the CO level, outputs the correct analog signal, and displays the value on the LCD.

Normal Mode

In normal operation, the sensor will measure the CO level and output a proportional value on the analog output, which is scaled to the default range of 0–300 ppm. The CO reading will also be displayed on the LCD. If alarm relays are installed, the present CO reading is compared to the setpoints and appropriate action is taken if an alarm condition exists. The status LED on the front cover will be green to indicate nor­mal operation.

Alarm Mode

Automatic Alarm Reset (Default)
The CO reading is compared to setpoints for alarms, and if exceeded, the device enters Alarm mode.
and 2 minute delay time. Relay 2 defaults to a 150 ppm trip point, 20 ppm hysteresis, and 2 minute delay time All of these values can be changed via the menu. In the example for Relay 1, a timer is started when the CO level exceeds 50 ppm (the trip level). If the level drops below 50 ppm before 2 minutes (the delay time) has expired, then the relay is not acti­vated. If the CO level exceeds 50 ppm for 2 minutes, then the relay is activated. The relay will remain activated until the CO level drops below 40 ppm (the trip level minus the hysteresis/deadband). This relay could be used to signal a “low alarm.” Relay 2 operates in the same manner and has independently programmable trip point, hysteresis, and delay time. This relay could be used to signal a “high alarm.” The LCD will indicate the Alarm mode details, and the LED will ash red.
The buzzer alarm is enabled by default with a 150 ppm trip point and 5 minute delay time. It can be programmed similarly to the relays. When the trip point is exceeded for a time longer than the delay time, the buzzer will sound until the CO level falls below the trip point. The buzzer operates indepen­dently of the relay alarms and can be disabled via the menu. If enabled, pressing the TEST buon
will silence the buzzer (only) during Alarm mode.
Buzzer silence will hold only until that alarm condi­tion is cleared.
Manual Alarm Reset
For models with optional alarm relays installed (see Models on page 9), the trip point, hysteresis (deadband), and delay time of each relay can be programmed via the menu. For example, Relay 1 defaults to a 50 ppm trip point, 10 ppm hysteresis,
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 3 Installation Guide
For this option, the alarm relays will activate the same way as described above but will not automati­cally reset to Normal Mode when the CO level drops below the trip level. In order to reset the relay alarms to Normal Mode, the user must also press the TEST
switch on the front cover (or activate the remote TEST input) when the CO level is below the alarm level (minus the hysteresis/deadband).
The Manual Reset also applies to the buzzer alarm. If the buzzer alarm is active, pressing the TEST switch will temporarily silence the buzzer. But to reset the buzzer alarm to the Normal Mode, the CO level must have dropped below the value of the trip level (minus the hysteresis/deadband) when the TEST switch is pressed.

Test Mode

The Test function allows verication of the output and relay operation, and the Test time duration can be programmed via the menu. The Test mode func­tion is disabled by default and must be enabled via the menu to later operate while in Normal mode. Test mode can only be activated while the device is in Normal mode (not if the device is in Fault, Alarm, or ReCal modes).
To initiate the Test function (if enabled) during Nor­mal mode, either press and hold the TEST buon for 1 second or activate it remotely by shorting the TEST + to TEST – (COM). This will cause the Status LED to blink red, the analog output to go to 100%, and both relays (if installed) to activate. The buzzer will also beep once every 15 seconds (if enabled), and the LCD will indicate Test mode and remaining time. The Test function will continue for 5 minutes (default), and then the device will reset to normal operation.
The Test function can be cancelled by pressing the
TEST buon a second time.

Fault Mode

The Fault mode function is disabled by default, and it must be enabled via the menu to operate. The Fault function will monitor the CO sensor lifetime and indicate when the CO sensor should be re- placed. If the device determines that the sensor has reached the end of its useful life and that replace­ment is necessary, it will enter Fault mode. This will cause the Status LED to blink red and the buzzer to beep once every 10 minutes. The LCD display will periodically show “Sensor Fault.” The Fault mode can be disabled via the menu or enabled at any time. If enabled, and the device is in Fault mode, press­ing the TEST buon will “silence” the buzzer due to the Fault alarm only. Buzzer silence due to the Fault alarm will hold until the fault condition is reset via the menu. (The buzzer may still activate due to a CO setpoint alarm if enabled.)
WARNING
All commercial CO sensors have a finite life. The life expectancy of these models is 5 to 7 years. They must be replaced periodically to ensure reliable operation in detecting conditions that are potentially hazardous to human health and safety.

ReCal (Recalibration) Mode

The ReCal mode function is enabled by default and must be disabled via the menu if it is not required. The ReCal function will monitor the device and in­dicate when the CO sensor should be recalibrated. If the device determines that the sensor requires recali­bration, it will enter ReCal mode. This will cause the Status LED to blink red and the buzzer to beep once every 10 minutes. The LCD will periodically show “ReCal Required.” If enabled, and the device is in ReCal mode, pressing the TEST buon will silence the buzzer due to the ReCal alarm only. Buzzer silence due to the ReCal alarm will hold until the Re­Cal condition is reset via the menu. (The buzzer may still activate due to a CO setpoint alarm if enabled.)
Configuration
Operation parameters default to typical values but can be congured locally via the user menu using the LCD display and the three push-buons on the circuit board. Any changes made are saved in non­volatile memory and are restored in case of a power loss. Only the menu items relevant to the device model and selections will be shown.
The menu can be accessed at any time after the warm-up mode. If there is 5 minutes of inactivity the menu will close and normal operation will continue. The TEST buon has no eect when the menu is in use.
Menu item values are controlled by using the three buons on the circuit board (ROLL, MENU, and SAVE). To enter the menu, press and release the <MENU> key. This will enter the menu Step 1, and pressing the <MENU> key a second time advances to Step 2. Each press of the <MENU> key advances the menu item. No values are saved or changed by using the <MENU> key.
The <ROLL> key is used to make changes to program values by scrolling through the available options. Holding the <ROLL> key pressed will scroll through some options at a faster rate.
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 4 Installation Guide
When a value is changed, press the <SAVE> key to
save it to memory and advance to the next menu item.
Press <MENU>
CO Range = 0–300 ppm
Press the <ROLL> key to scroll through the avail-
able options. The CO sensing range and output scale can be changed to 0 to 100 ppm, 0 to 150 ppm, 0 to 300 ppm, 0 to 400 ppm, or 0 to 500 ppm. Press the <SAVE> key to save any change. The factory default CO Range is 0 to 300 ppm.
Press <MENU>
Buzzer = Enable
Use the <ROLL> key to enable or disable the
buzzer alarm. When disabled, the buzzer will not sound if the buzzer trip point is exceeded. The buzzer will still beep on startup and will still beep for a fault alarm (if enabled). Press <SAVE> to save the setting. The factory default is Enable.
Press <MENU>
Buzzer Trip = 150
Use the <ROLL> key to scroll through the avail-
able options. The buzzer alarm trip point may be set from 0 to 500 ppm in 10 ppm increments. Press <SAVE> to save the setting. The factory default is 150 ppm. (This item will not be shown if the buzzer is disabled.)
Press <MENU>
Buzzer Del = 5Min
Use the <ROLL> key to scroll through the avail-
able options. The buzzer delay may be set from 0 to 10 minutes in 1 minute increments. Press <SAVE> to save the setting. The factory default is 5 minutes. (This item will not be shown if the buzzer is disabled.)
Press <MENU>
Buzzer Test = OFF
Use the <ROLL> key to enable the buzzer (ON)
during test mode or disable it (OFF). Press <SAVE> to save the setting. The factory default is Off. (This item will not be shown if the buzzer is disabled.)
Press <MENU>
Relay 1 TRIP = 50
Use the <ROLL> key to scroll through the avail-
able options. The Relay 1 alarm trip point may be set from 20 to 500 ppm in 10 ppm increments. Press <SAVE> to save the setting. The factory default is 50 ppm. (This item will not be shown if Relay 1 is not installed.)
Press <MENU>
Relay 1 Hyst = 10
Use the <ROLL> key to scroll through the avail-
able options. The Relay 1 hysteresis (deadband) may be set from 10 to 100 ppm in 5 ppm incre­ments. Press <SAVE> to save the setting. The factory default is 10 ppm. Note that the maximum value may be limited by the trip-point value. (This item will not be shown if Relay 1 is not installed.)
Press <MENU>
Relay 1 DEL = 2MIN
Use the <ROLL> key to scroll through the avail-
able options. The Relay 1 delay may be set from 0 to 10 minutes in 1 minute increments. Press <SAVE> to save the setting. The factory default is 2 minutes. (This item will not be shown if Relay 1 is not installed.)
Press <MENU>
Relay 1 Test = OFF
Use the <ROLL> key to enable Relay 1 (ON) dur-
ing test mode or disable it (OFF). Press <SAVE> to save the setting. The factory default is Off. (This item will not be shown if Relay 1 is not installed.)
Press <MENU>
Relay 2 Trip = 150
Use the <ROLL> key to scroll through the avail-
able options. The Relay 2 alarm trip point may be set from 20 to 500 ppm in 10 ppm increments. Press <SAVE> to save the setting. The factory default is 150 ppm. (This item will not be shown if Relay 2 is not installed.)
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 5 Installation Guide
Press <MENU>
Relay 2 Hyst = 20
Use the <ROLL> key to scroll through the avail-
able options. The Relay 2 hysteresis (deadband) may be set from 10 to 100 ppm in 5 ppm incre­ments. Press <SAVE> to save the setting. The factory default is 20 ppm. Note that the maximum value may be limited by the trip-point value. (This item will not be shown if Relay 2 is not installed.)
Press <MENU>
Relay 2 Del = 2Min
Use the <ROLL> key to scroll through the avail-
able options. The Relay 2 delay may be set from 0 to 10 minutes in 1 minute increments. Press <SAVE> to save the setting. The factory default is 2 minutes. (This item will not be shown if Relay 2 is not installed.)
Press <MENU>
Relay 2 Test = OFF
Use the <ROLL> key to enable Relay 2 (ON) dur-
ing test mode or disable it (OFF). Press <SAVE> to save the setting. The factory default is Off. (This item will not be shown if Relay 2 is not installed.)
Press <MENU>
TestMode = Disable
Use the <ROLL> key to disable or enable the
test mode. The factory default is Disable. When disabled, the TEST button or TEST input will not initiate the test function. When enabled, pressing the TEST button or shorting the TEST input will initiate the test function. Press <SAVE> to save the setting.
Press <MENU>
TestMode = Time 5
Use the <ROLL> key to scroll through the avail-
able options. The test mode operating time may be set from 1 to 15 minutes in 1 minute increments. Press <SAVE> to save the setting. The factory default is 5 minutes. This item sets how long the test mode will operate when the TEST button is pressed. (This item is not shown if the test mode is disabled.)
Press <MENU>
Fault Md = Disable
Use the <ROLL> key to select Enable, Disable, or
Reset. When disabled, the device will not sound the buzzer or provide LCD and status LED in­dication when the sensor life is exceeded. When enabled, the fault alarm will activate to indicate the sensor life is exceeded. Press <SAVE> to save the setting. The factory default is Disable. If it is set to Reset and <SAVE> is pressed, then the fault condi­tion is cleared, the life-time timer is reset and fault mode is set back to its default (Disable). It may be enabled again.
WARNING
All commercial CO sensors have a finite life. The life expectancy of these models is 5 to 7 years. They must be replaced periodically to ensure reliable operation in detecting conditions that are potentially hazardous to human health and safety.
Press <MENU>
Fault Md Time = 3yr
Use the <ROLL> key to set the fault mode timer
to 3, 4, 5, or 6 years. The factory default is 3 years. Press <SAVE> to save the setting. If the desired time has already been exceeded, then it cannot be selected. (This item is not shown if the fault mode is disabled.)
Press <MENU>
ReCal Md = Enable
Use the <ROLL> key to select Enable, Disable, or
Reset. When disabled, the device will not sound the buzzer or provide LCD and status LED indica­tion when the sensor requires recalibration. When enabled, the ReCal alarm will activate to indicate the sensor requires recalibration. Press <SAVE> to save the setting. The factory default is Enable. If set to Reset and <SAVE> is pressed, then the ReCal condition is cleared, the ReCal timer is reset, and ReCal mode is set back to its default (enabled). This can be used if the CO sensor is required to be recalibrated at known intervals.
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 6 Installation Guide
Press <MENU>
ReCal Md Time = 1yr
This is used to set the CO sensor recalibration in-
terval. Use the <ROLL> key to set the ReCal mode timer to 1, 2, or 3 years. The default is 1 year. Press <SAVE> to save the setting. (This item is not shown if the ReCal mode is disabled.)
Press <MENU>
BackLite = Enable
Use the <ROLL> key to enable or disable the
LCD backlight. The backlight is always on when enabled and always off when disabled. Press <SAVE> to save the setting. The factory default is Enable.
Press <MENU>
Alarm Md = Auto
Use the <ROLL> key to set the Alarm Mode to
Auto or Manual. The factory default is Auto. This setting controls how the relay alarms and the buzz­er alarm resets back to Normal mode. For the Auto setting, the device will reset the alarms automati­cally once the CO level drops below the set alarm thresholds. For the Manual setting, the CO level must be below the alarm thresholds AND the user must press the TEST switch to reset the alarms. Press <SAVE> to save the setting.
Press <MENU>
0 Filter = Enable
Use the <ROLL> key to enable or disable the zero
lter. When enabled, the device will lter low ppm
readings, such that 0 to 5 ppm CO will display and output 0 ppm. When disabled, 0–5 ppm will dis­play and output actual 0–5 ppm. Press <SAVE> to save the setting. The factory default is Enable. This
should be set to Disable when doing a ZERO gas calibration.
Press <MENU>
Out Type = 0–5 VDC
Use the <ROLL> key to toggle the voltage out-
put type to either 0–5 VDC or 0–10 VDC. Press <SAVE> to save the setting. The factory default is 0–5 VDC. This item is only shown if the board’s
output switch is in the VOLT position. The output type can only be changed by temporarily disconnecting power to the unit.
Press <MENU>
Output Test = OFF
This can be used to test the output signal. Use the
<ROLL> key to scroll through the available op­tions. The analog output and display depends on
the output type conguration.
For 4–20 mA output, the setting options are OFF/4/8/12/16/20 mA.
For 0–5 VDC output, options are OFF/0/1/2/3/4/5 VDC.
For 0–10 VDC output, options are OFF/2/4/6/8/10 VDC.
Press <MENU>
Display = CO Value
Use the <ROLL> key to toggle the setting to either
CO Value or Status. When set to CO Value, the actual ppm value of the CO reading will be dis­played on the LCD. When set to Status, the ppm value will not be displayed but only “CO Detector” or the device operating status (e.g., Test). Press <SAVE> to save the setting. The factory default is CO Value.
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 7 Installation Guide

Calibration

The sensor may also be calibrated or veried with CO gas as needed. This requires a eld calibration kit consisting of a bole of gas (e.g., 250 ppm CO), a tank pressure regulator with ow restrictor, and the necessary tubing to supply the gas into the sensor. Calibration can be done at 68–80° F (20–27° C). The device cover must be opened to perform an actual calibration.
For the SAE-1111/1112 space CO detectors, verica- tion (of the calibration) with gas can be done without removing the device cover. Simply apply gas using the calibration cap aached directly to the port on the cover and monitor the output signal or LCD. For the SAE-1162 duct sensor, open the cover to access the port.
SAE-1111/1112
NOTE: The sensor must be continuously powered
for at least 1/2 hour prior to calibration.
NOTE: If the “0 Filter” option is enabled, disable it
in the menu temporarily for the calibration. (See Conguration on page 4.)
NOTE: The ZERO and SPAN potentiometers are
located on the edge of the sensor board.
NOTE: Aach the tubing as described and
illustrated above.
NOTE: Properly recalibrating the SAE-1162 duct
sensors shipped before August 2014 is more dicult. For those earlier units with dierent sensor boards (without the gas tube port receptacle), it is recommended to disable the ReCal mode, set the Fault Mode time to 3 years, and then replace the SAE-1162 with a new or factory-recalibrated unit when the time has expired.
1. Calibrate the sensor rst in clean air with no CO gas present by adjusting the ZERO potentiometer on the sensor board until a 4 mA (or 0 VDC) out­put is obtained and the LCD displays 0 ppm.
(shipped after August 2014)
SAE-1162
2. Turn the regulator on/o knob fully o, aach it to the 250 ppm gas bole, and rmly tighten the regulator by hand.
3. Moisten the sponge and squeeze out any excess water. Place the sponge in the cap so that it will not touch the sensor but does not plug the hole in the side of the cap. (The sponge will ensure the gas is in the right humidity range.)
4. Aach the cap to the port over the sensor. (If the gas cap is too loose on the sensor port, wrap elec­trical tape around the cap.)
5. Slowly turn the valve knob on the regulator to let the gas begin owing. The regulator will restrict the ow rate to the specied 200 ml/min.
6. Wait for 5 minutes and then adjust the SPAN potentiometer on the sensor board until the LCD reads 250 ppm (or the CO concentration of the gas cylinder).
7. Close the valve on the tank.
8. Calibration is complete. Reset the ReCal Mode if it is enabled.
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 8 Installation Guide

Models

Important Notices

SAE-1111 Space CO sensor (replaces older
SAE-1101)
SAE-1112 Space CO sensor with two relays
(replaces SAE-1102)
SAE-1162 Duct CO sensor with two relays
(replaces SAE-1151/1152)

Accessories

XEE-6111-050 Transformer, 120-to-24 VAC, 50
VA, single-hub
XEE-6112-050 Transformer, 120-to-24 VAC, 50
VA, dual-hub

Maintenance

Careful installation will also ensure long-term reliabil­ity and performance. Remove dust as necessary from holes. Clean with a soft, damp cloth and mild soap.
The material in this document is for information purposes only. The contents and the product it describes are subject to change without notice. KMC Controls, Inc. makes no representations or warran­ties with respect to this document. In no event shall KMC Controls, Inc. be liable for any damages, direct or incidental, arising out of or related to the use of this document.

More Information

For specications, see the SAE-1111/1112/1162
Data Sheet on the KMC
web site (www.kmccon-
trols.com).
WARNING
All commercial CO sensors have a finite life. The life expectancy of these models is 5 to 7 years. They must be replaced periodically to ensure reliable operation in detecting conditions that are potentially hazardous to human health and safety.
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com
info@kmccontrols.com
SAE-1111/1112/1162 Carbon Monoxide (CO) Detectors 9 Installation Guide © 2014 KMC Controls, Inc. 717-019-55C
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