KMC Controls MEP-4901 User Manual

Mounting

2.812 (71.4)
1.563 (39.7)
Tri-State/Two-Position Actuators (25/45/90 in-lb.)
MEP-4201/4501/4901
Installation Guide
Adjustable Stop
° Rotation Indicators
1.625 (41.3)
6.000
(152.4)
HMO-4001 Non-Rotation “T” Bracket included with MEP-4901
HMO-4002 Non-Rotation Bracket included with MEP-4201& MEP-4501
Gear Disengagement Lever
Removeable Conduit Fitting with (2)1/2" NPS Threaded Holes (for use with flexible conduit only)
Illustration 1—Overview (Direct-Coupled Mounting)
entire range of motion, and x any binding before installing the actuator. Turn the damper blade to
its fully closed position.
2. Press (to the right) and hold the gear disengage­ment lever (see Illustration 1), rotate the actuator to the fully closed position, and release the lever.
NOTE: Depending on the damper-seal design,
backing the actuator o its stop approximately 5° may provide tight damper shut-o.
3. Align the actuator and slide it onto the shaft.
4. Leaving a gap between the actuator and mounting surface to prevent any binding, nger­tighten the nuts on the V-bolt.
3.406 (86.5)
5. Insert the provided (HMO-4001/4002, dependent on model) non-rotation bracket into the slot at the base of the actuator and secure the non-rotation bracket with two #8 or #10 self-tapping screws.
6. Evenly tighten the V-bolt nuts (30–35 in-lb. on MEP-4201 model or 60–70 in-lb. on MEP­4501/4901).
7. If desired, use a 7/64-inch hex key wrench to loosen and position the end-stop screw.
NOTE: The two holes at the top of the actuator
are NOT for use in direct-coupled applications. (They are for remote
mounting, such as with the optional HLO-4001 Crank Arm Kit.) For mounting
to valves, see the appropriate valve installation guide.
Gear Disengagement Lever
HMO-4002 Non-Rotation
Bracket
Mounting Surface
MEP-4201/4501/4901 1 Installation Guide

Wiring

Switch Position
Selector
Switches
(Under Conduit Fitting)
Power/Signal
Terminal Block
Illustration 2—Wiring Compartment
To wire the actuator:
1. Loosen the screw on the conduit ing and lift up to remove the ing.
2. Using a utility knife or drill, cut the red plug to accept wiring or replace the plug with an application-specic ing.
NOTE: The red plug (or similar ing) protects
internal components from debris, helping
to ensure long actuator life.
3. Thread wires through the plugged opening and connect to the terminal block according to the
relevant application. (See Illustrations 3 through
5.) Adjust the selector switch as needed.
4. Reinstall the conduit ing and tighten the screw.
1 2
CW
CCW
T
COM
Power Supply
24 VAC/VDC
~/+
Illustration 5—Tri-State Floating Point Control

Maintenance

No routine maintenance is required. Careful installation will ensure long term reliability and
performance.

More Information

For models, specications, and
additional information, see the MEP-4201/4501/4901 Data
Sheet on the KMC web site.
For accessories, troubleshoot­ing, torque selection, links to sample applications, and other information, see the MEP-4xxx
Applications Guide on the
KMC web site.
Switch Position
Important Notices
The material in this document is for information
1 2
CW
T
CCW
COM
purposes only. The contents and the product it
Contact Position:
Open = CW Rotation
Closed = CCW Rotation
Illustration 3—Two-Position Control (3-Wire), CCW Leg
Power Supply
24 VAC/VDC
~/+
describes are subject to change without notice.
KMC Controls, Inc. makes no representations or warranties with respect to this document. In no event shall KMC Controls, Inc. be liable for any damages,
direct or incidental, arising out of or related to the
Switch Position
1 2
CW
T
CCW
COM
use of this document.
KMC Controls, Inc.
Contact Position: Open = CCW Rotation Closed = CW Rotation
Illustration 4—Two-Position Control (3-Wire), CW Leg
MEP-4201/4501/4901 2 Installation Guide
© 2014 KMC Controls, Inc. 039-019-02C
Power Supply
24 VAC/VDC
~/+
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com; info@kmccontrols.com
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