KMC Controls KMD-5205, KMD-5270 Installation And Operation Manual
Installation and
KMD-5205
LanLite Controller
KMD-5270
WebLite Controller
Operation Guide
909-019-01JRevision J
KMC Controls
Important notices ©2013, KMC Controls, Inc.
WinControl, NetSensor, and the KMC logo are registered trademarks of KMC Controls,
Inc.
TotalControl, BACstage, and FullBAC are trademarks of KMC Controls, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language in any form by
any means without the written permission of KMC Controls, Inc.
Printed in U.S.A.
Disclaimer The material in this manual is for information purposes only. The contents and the
product it describes are subject to change without notice. KMC Controls, Inc. makes no
representations or warranties with respect to this manual. In no event shall KMC
Controls, Inc. be liable for any damages, direct or incidental, arising out of or related to
the use of this manual.
KMC Controls
P.O. Box 497
19476 Industrial Drive
New Paris, IN 46553
U.S.A.
TEL: 1.574.831.5250
FAX: 1.574.831.5252
E-mail: info@kmccontrols.com
Revision J2
KMD-5205 and KMD-5270 Installation and Operation
Contents
Section 1
About the controllers
Introduction .......................................................................................................................... 5
Internet operation ................................................................................................................ 5
BACnet 8802-3 option ......................................................................................................... 5
Modbus option ..................................................................................................................... 5
Specifications ........................................................................................................................ 6
Models and options ........................................................................................................... 10
Accessories and replacement parts ................................................................................. 10
Controls and connections ................................................................................................. 11
Safety considerations ........................................................................................................ 12
Section 2
Installing the controllers
Mounting ............................................................................................................................ 13
Connecting inputs ............................................................................................................. 13
Connecting outputs ........................................................................................................... 14
Connecting to networks .................................................................................................... 15
KMC Tier 1 networks ........................................................................................................ 15
KMC Tier 2 networks ........................................................................................................ 15
BACnet 8802-3 (optional) ................................................................................................. 17
Modbus (optional) ............................................................................................................. 18
Connecting power ............................................................................................................. 20
Connecting to a computer through the serial port ....................................................... 21
Connecting to a modem .................................................................................................... 22
Section 3
Operating the controller
Lights and indicators ......................................................................................................... 23
Powering the controller .................................................................................................... 24
Maintenance ....................................................................................................................... 24
Replacing the fuse .............................................................................................................. 24
Resetting the controller ..................................................................................................... 25
Section 4
Configuration and programming
Initializing with HCM ....................................................................................................... 27
Setting up for BACnet networks ..................................................................................... 30
Control Basic programming for BACnet ........................................................................ 31
Setting up for Modbus networks ..................................................................................... 32
Programming for Modbus in WinControl XL Plus ...................................................... 32
Firewalls and network communications ........................................................................ 33
System time keeping ......................................................................................................... 33
System graphics ................................................................................................................. 34
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Section 5
Using a web browser (KMD-5270 models only)
Applicable models ............................................................................................................. 35
Browser requirements ....................................................................................................... 36
Opening the WebLite home page .................................................................................... 36
Viewing and editing .......................................................................................................... 38
PID controllers ................................................................................................................... 40
Trend Logs .......................................................................................................................... 40
Schedules ............................................................................................................................ 42
KMC Controls
Revision J4
KMD-5205 and KMD-5270 Installation and Operation
SECTION 1
About the controllers
This section provides a description and specifications—including the
BACnet and Modbus options—for models KMD-5205 LANLite and
KMD-5270 WebLite controllers. Safety information is included also.
Review this material before installing or operating the controllers.
Introduction The KMD-5205 and KMD-5270 both provide programmable control and
high-level LAN connectivity for facilities management systems. These powerful,
direct-digital-controllers operate on a peer-to-peer, token passing protocol, using
either Ethernet or EIA-485 networks.
◆ Ethernet for KMD Tier 1 controllers and optional BACnet 8802.3 devices.
◆ EIA-485 for either KMD Tier 2 or Modbus RTU controllers
The operating software in the controllers use a high level, easy to learn
programming language to ensure reliability, rapid programming and
compatibility with future KMC system enhancements.
Internet operation
KMD-5270 models only The embedded internet server in the KMD-5270 models make them ideal
controllers for schools and businesses with an Ethernet infrastructure. System
operation can be changed using a standard internet browser such as Netscape or
Microsoft® Internet Explorer. In addition to changing settings, you can view
system groups, trend and runtime logs with the browser.
BACnet 8802-3 option
Models with the BACnet option adds open-system functionality to these
controllers.
◆ BACnet devices see input, output and variables in the controller as BACnet
input, output and value objects.
◆ When installed on the same Ethernet broadcast domain segment as a
BACnet 8802-3 network, use Control Basic to retrieve data from any
accessible BACnet object on the internetwork.
Modbus option Connect directly to Modbus RTU equipment with the Modbus option. Modbus
registers are mapped to variables in the controller that are then available for use
by other KMD controllers, BACnet devices or Control Basic.
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About the controllers
Specifications
KMC Controls
Specifications Specifications for the KMD-5205 and KMD-5270 series of controllers are
subject to change without notice.
Inputs 8 universal inputs
Key features Software selectable for analog or digital signals.
Standard and custom units of measure.
Pull-up resistors for switch contacts and other
unpowered equipment.
Connector Removable screw terminal block, wire size
12–22 AWG
Conversion 12-bit analog–to–digital
Pulse Counting Up to 1000 Hz
Input impedance 100 kΩ without pull-up resistors
Analog input range 0–5 volts DC, 4–20 milliamperes DC
Digital input range 0–5 volts DC and pulse counting
Pull-up resistors None, 1kΩ and 10kΩ selected with movable
jumper
Outputs 8 universal outputs
Key features Software programmable for analog or digital
signals. Standard and custom units of measure.
Slots for KMC output override boards
Connector Removable screw terminal block, wire size
12–22 AWG
Conversion 12-bit digital-to-analog
Analog output range 0–10 volts DC, 50 milliamperes maximum
Programmable features
Control Basic programs 10 user-definable program areas
Networked points in 127 from Tier 1 controllers
512 from Tier 2 controllers
Networked points out 64 to Tier 1 controllers
64 to Tier 2 controllers
PID control loops 8 PID control loops
Program variables 256 — Software selectable as analog or digital
with standard and custom units of measure
Time keeping Real-time clock with power backup for 72
hours.
Programmable for automatic daylight saving
time by date, day of month and time of day.
Ta bl e s 5 user defined
Schedules
Weekly schedules 8 each with 2 override days
Annual schedules 4
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KMD-5205 and KMD-5270 Installation and Operation
Logging
Trend logs 16 trend logs each supporting up to 6 analog,
Runtime logs 16 runtime logs with time and date stamp and
Custom graphics 32 system groups each of which can manage 64
Security Six operator access levels
About the controllers
Specifications
digital or virtual elements or points. Trend logs
displayed as text or graphics.
cumulative runtime
points with animated and color graphics.
Requires WinControl XL Plus to view and edit
graphics.
KMD-5270 models serves the background
system group graphic to browser accessible web
pages.
256 names with passwords
Alarms Alarm buffering up to 16 alarms
On-board 68-character alarm or maintenance
text messages
Memory
Flash memory 2 megabyte non-volatile flash memory
Ram 2 megabyte with six-hour backup
Programs and program parameters are stored in
non-volatile memory.
Communication ports
Ethernet One Ethernet 10Base-T port for KMD Tier 1 and
optional BACnet 8802.3
RS-485 Connects to either KMC Tier 2 or Modus RTU
controllers.
Connector type is removable screw terminal
block. Wire size 14–22 AWG
Serial Serial 9-pin connector for directly connecting to
a computer serial port or optional external
modem for remote operation.
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7
About the controllers
Specifications
KMC Controls
Supported network protocols
KMDigital All WebLite controllers support connections to
controllers on KMDigital networks.
Tier 1—10Base-T Ethernet port supports
connection to 31 KMC Tier 1 controllers.
Tier 2—Supports connections to 64 KMDigital
controllers on the RS–485 port. KMD Tier 2 is
not available on models with Modbus RTU
protocol.
BACnet Connects to the BACnet internetwork as a
BACnet Ethernet 8802.3 device.
Modbus Supports connection to Modbus slave
controllers over the RS-485 port.
RS-485, half-duplex (2-wire)
9600, 19,200 or 38,400 baud.
Power loss Automatic restart on power failure
Compatibility
Software For full feature capability use WinControl XL
Plus 2.1 or later.
Controllers Compatible with Tier 1 controllers firmware
build 2.0 or a later release.
Regulatory UL 916 Energy Management Equipment
FCC Class A, Part 15, Subpart B
CE mark
Internet (KMD-5270 models only)
Browser access Use a standard internet browser to view and
change the following: Inputs. Outputs,
Variables, Controllers, System Groups, Trend
Logs, Run Time Logs, Weekly and Annual
Schedules, Alarm Summary.
E-mail Requires access to SMTP e-mail server with
static IP address. Sends text messages, logs and
data points.
Supply voltage 24 volts AC, –15%, +20% 25 VA
Environmental limits
Operating 32 to 120°F (0 to 49°C)
Shipping –40 to 140°F (–40 to 60°C)
Humidity 0–95% non-condensing relative humidity
Weight 16 ounces (454 grams)
8
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O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
1
2
3
4
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
5
6
7
8
PWR
S-LAN
PC
COLL
Rx
Tx
A
B
C
D
KMD-5205 and KMD-5270 Installation and Operation
Dimensions
About the controllers
Specifications
Table 1-1 Mounting dimensions
A B C D Height (not
shown)
6.56 in. 9.00 in. 6.00 in. 6.00 in. 0.98 in.
167 mm 229 mm 152 mm 152 mm 25
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9
About the controllers
Models and options
Models and options See Table 1-2 on page 10 for available models and protocols.
Table 1-2 Available models
Protocol
Model
KMD Tier 1 KMD Tier 2 Browser enabled BACnet 8802.3 Modbus RTU
KMD-5205
KMD-5205-005
KMD-5205-006
KMD-5270
KMD-5270-001
KMD-5270-005
KMD-5270-006
◆◆
◆ ◆
◆◆◆
◆ ◆◆
◆◆◆ ◆
◆◆ ◆
◆◆◆◆
KMC Controls
Accessories and replacement parts
The following accessories and replacement parts are available from KMC
Controls, Inc.
Output override boards
HPO-6701 Triac output
HPO-6702 Short protected analog output
HPO-6703 Relay, normally open contacts
HPO-6704 4–20mA current loop
HPO-6705 Relay, normally closed contacts
HPO-6802 Cover for output boards
Power transformer
XEE-6111-40 Single-hub 120 volt transformer
XEE-6112-40 Dual-hub 120 volt transformer
Connecting cables
KMD-5673 Six-foot computer-to-controller cable
KMD-5674 six-foot modem-to-controller cable
Replacement parts
902-600-05 Fast-acting, 1.6 Ampere 5 x 20 mm fuse
HPO-0054 FUSE BULB 863-617-03 (10/Pkg Min Qty)
HPO-0063 2-PIN KMD JUMPER (5/Pkg Min Qty)
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O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
1
2
3
4
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
O-R STATUS H O A
5
6
7
8
PWR
S-LAN
PC
COLL
Rx
Tx
Pull-up jumpers
Input terminals
Input ground
terminals
RS-485 end-of-line
termination switches
Isolation bulbs
RS-485
RS-232
Ethernet
Output bank 1
Output bank 2
Input power
Power supply fuse
Power jumper
Indicator LEDs
KMD-5205 and KMD-5270 Installation and Operation
About the controllers
Controls and connections
Controls and
connections
Before installing a KMD-5205 or KMD-5270, take some time to become familiar
with the location of the components of the controller.
Illustration 1-1 Control and connection terminal locations
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11
About the controllers
Danger
Warning
Caution
Note
Detail
Danger
Safety considerations
KMC Controls
Safety considerations KMC Controls assumes the responsibility for providing you a safe product and
safety guidelines during its use. Safety means protection to all individuals who
install, operate, and service the equipment as well as protection of the equipment
itself. To promote safety, we use hazard alert labeling in this manual. Follow the
associated guidelines to avoid hazards.
Danger represents the most severe hazard alert. Bodily harm or death will
occur if danger guidelines are not followed.
Warning represents hazards that could result in severe injury or death.
Caution indicates potential personal injury or equipment or property damage
if instructions are not followed.
Notes provide additional information that is important.
Provides programing tips and shortcuts that may save time.
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KMD-5205 and KMD-5270 Installation and Operation
SECTION 2
Installing the controllers
This section provides important guidelines for installing KMC direct
digital controllers. Review this information carefully for proper
installation.
Mounting Mount the controller inside of a metal enclosure. KMC Controls recommends
using a UL-approved Enclosed Energy Management Equipment Panel such as a
KMC model HCO-1034, HCO-1035 or HCO-1036. Insert #6 hardware through the
two mounting holes on each side of the controller to securely fasten it to a flat
surface. See
maintain RF emission specifications, use either shielded connecting cables or
enclose all cables in conduit.
Dimensions on page 9 for mounting hole locations and dimensions. To
Connecting inputs The controllers include eight universal inputs. Each input can be configured with
software to receive either analog or digital signals. By using the optional pull-up
resistors, either passive or active devices may be connected to the inputs. For
additional information, see the application note AN0504L, Connecting inputs and
outputs to KMC controllers.
Pull-up resistors
For passive input signals, such as thermistors or switch contacts, use a pull-up
resistor. For KMC thermistors and most other applications place the moveable
jumper in the
4–20 mA inputs
To use a 4–20 current loop input, connect a 250 ohm resistor from an input to
ground. The resistor will convert the current input to a voltage which can be read
by the controller analog-to-digital converter. Place the moveable pull-up jumper
NONE position.
in the
Pulse inputs
Connect pulse inputs under the following conditions:
◆ If the pulse input is a passive input such as switch contacts, then place the
input pull-up jumper to the 10K position.
◆ If the pulse is an active voltage (up to a maximum of +5 volts DC), then place
the input pull-up jumper in the NONE position.
10K position.
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