KMC Controls FlexStat BAC-12xx36 Series, FlexStat BAC-13xx36 Series, FlexStat BAC-14xx36 Series Installation Manual

Page 1
BAC-12xx36/13xx36/14xx36 Series FlexStat
3 Relays, 6 Analog Outputs, 6 External Inputs
Installation Guide (3/6 Outputs)
MountingQuick Start
CAUTION
This document is for 3-relay, 6-analog-output, 6-external-input BAC-12xx36/13xx36/14xx36 series
only. THESE MODELS ARE NOT COMPATIBLE
WITH THE BACKPLATES OF OLDER BAC-10000 SERIES FLEXSTATS (WITH ONLY 3 EXTERNAL INPUTS)! If replacing an older 3-input FlexStat,
replace the backplate as well. See other installation guides for other models.
To select and use a FlexStat in an application:
1. Select the appropriate model for the intended application and options (see the FlexStat Data
Sheet).
2. Mount and wire the unit (see this Installation Guide).
3. Congure/program the unit (see the FlexStat
Operation and Application Guides).
4. If necessary, troubleshoot any issues (see the
FlexStat Operation Guide).
5. Operate the unit (see the FlexStat Operation
Guide).
NOTE: This document gives basic mounting,
wiring, and setup information only. For
conguration, programming, operation,
and other information, see the KMC Controls web site for the latest documents.
Models
BAC-12xxxx (shown) 1.125 (29)
BAC-13xxxx/14xxxx 1.437 (36.5) 5.192 (132)
A
Dimensions in Inches (mm)
A B C
4.192 (106)
5.551 (141)
Embossed “UP” indicator
For optimum temperature sensor performance, the FlexStat must be mounted on an interior wall
and away from heat sources, sunlight, windows, air vents, and air circulation obstructions (e.g.,
curtains, furniture). Additionally, for a model with an occupancy sensor option, install it where it will
have unobstructed view of the most typical trac
area. (See the FlexStat Application Guide for more information.)
If replacing an existing thermostat, label wires as needed for reference when removing the existing thermostat.
1. Complete rough-in wiring at each location prior to thermostat installation. Cable insulation must meet local building codes.
CAUTION
To prevent mounting screw heads from touching the circuit board in the thermostat, use only the mounting screws supplied by KMC Controls. Using other screws may damage the FlexStat. Do not turn screws in farther than necessary to remove the cover.
2. If the cover is locked on the backplate, turn the
hex screws in the boom and top of the FlexStat
CLOCKWISE until they (just) clear the cover. (See Illustration 1.) Pull the cover away from the backplate (mounting base).
3. Route the wiring through the backplate.
4. With the embossed “UP” and arrows toward the
ceiling, fasten the backplate to a wall handy-box. BAC-12xxxx models mount directly on vertical 2 x 4 inch boxes, but they require an HMO-10000/ HMO-10000W wall mounting plate for horizontal or 4 x 4 boxes. BAC-13xxxx/14xxxx models mount directly on any of those types of boxes.
EIA-485 data
B
port (for quick
network access)
5. Make the appropriate connections to the terminal
blocks. (See Connections and Wiring on page 2.)
6. Place the FlexStat cover over the backplate while
Terminal blocks on
backplate (rotated on
BAC-13xxxx/14xxxx)
C
Illustration 1—Dimensions and Installation
BAC-12xx36/13xx36/14xx36 Series FlexStat 1 Installation Guide, Rev. E
Cover locking hex screws
being careful not to pinch or dislodge any wiring. Back the hex screws (counterclockwise)
out of the brackets until they engage the FlexStat cover and hold it in place.
Page 2
Connections and Wiring
Wiring Considerations
• Because of the many connections (power, network, inputs, outputs, and their respective grounds or switched commons), be sure wiring is well planned before installation of conduit!
• Make sure that conduit for all wiring has ad­equate diameter for all necessary wiring. Using 1-inch conduit and junction boxes is recommend­ed! Use external junction boxes above the ceiling or in another convenient location as needed to make connections that run to the FlexStat’s junction box.
• To prevent excessive voltage drop, use a conduc-
tor size that is adequate for the wiring length!
Allow plenty of “cushion” to allow for tran-
sient peaks during startup.
• Using multiple conductor wires for all inputs (e.g., 8 conductor) and outputs (e.g., 12 conduc­tor) is recommended. Grounds for all the inputs can be combined on one wire.
CAUTION
To avoid damage from ground loops and other communication issues in networked FlexStats, correct phasing on MS/TP network and power connections on ALL the networked controllers is critically important.
Network Wiring
For Ethernet or IP communications, plug an Ethernet cable into the RJ-45 jack on the back of the FlexStat.
MS/TP EOL (End-Of-Line) Termination
The controllers/thermostats on the physical ends of an EIA-485 wiring segment must have end-of-line termination installed for proper network operation. (See Illustrations 2 through 4.) If a FlexStat is at the physical end of the MS/TP network line, set both the EOL termination switches to On (to the right/up) on the back of the circuit board. If not on the end,
ensure that both switches are O (left/down).
   
Illustration 2—MS/TP Network End-Of-Line Termination
Input Pull-Up Switches
EOL Switches
OFF
ON
NOTE: EOL = End Of Line of BACnet MS/TP network.
NOTE: 10K inputs are configurable for Type II or Type III thermistors in FlexStat’s menu.
Left
0-12 V
Switch
Pushed
Right
IN9
IN8
IN7
IN4
IN3
IN2
10K
Switch
Pushed
Illustration 3—BAC-12xxxx EOL/Pull-Up Switch Positions
For MS/TP communications, connect the –A termi­nals in parallel with all other –A terminals on the network and the +B terminals in parallel with all other +B terminals. (See Illustrations 2 and 5.) Con­nect the shields of the cable (Belden cable #82760 or equivalent) together at each device. Use a wire nut or the S terminal in KMC BACnet controllers. (FlexStats, however, do not have an S terminal.) Connect the cable shield to a good earth ground at one end only.
NOTE: The S terminal in KMC controllers is
provided as a connecting point for the shield. The terminal is not connected to the ground of the controller. When connecting to controllers from other manufacturers, verify the shield connection is not connected to the controller’s ground.
For more information on principles and good practic­es when connecting an MS/TP network, see Planning
BACnet Networks (Application Note AN0404A).
BAC-12xx36/13xx36/14xx36 Series FlexStat 2 Installation Guide, Rev. E
ON
Switch Pushed Up
OFF
EOL
Switches
Illustration 4—BAC-13xxxx/14xxxx Switch Positions
Pushed Down
IN2 IN3 IN4 IN7 IN8
Input Pull-Up Switches
0-12 VDC
10K Ohm
IN9
CAUTION
This document is for 3-relay, 6-analog-output, 6-external-input BAC-12xx36/13xx36/14xx36 series ONLY. THESE MODELS ARE NOT COMPATIBLE WITH THE BACKPLATES OF OLDER BAC-10000 SERIES FLEXSTATS (WITH ONLY 3 EXTERNAL INPUTS)! If replacing an older 3-input FlexStat, replace the backplate as well.
Page 3
NOTE: SC = Switched
(relay) Common
NOTE: IN1 and IN5–6 are
reserved for internal sensors
Inputs
(Wiring is dependent on application)
MS/TP Network
Inputs
24 VAC
Illustration 5—(BAC-12xx36) Terminals and Connections
Common/–/C
Phase/ /R
IN9
IN8
GND
IN7
+B
–A
IN4
IN3
GND
IN2
(Wiring Cutout in Backplate)
IP/Ethernet
Network
(Optional)
Outputs
Analog 9
GND 7–9
Analog 8
Analog 7
Analog 6
GND 4–6
Analog 5
Analog 4
Relay 3
SC 1–3
Relay 2
Relay 1
NOTE: On BAC-13xxxx/14xxxx models, terminals
are rotated 90° CCW.
Input Connections
Passive input devices require pull-up resistors in the circuit. For passive input devices (e.g., switch con­tacts and 10K ohm thermistors) on IN2 through IN4 and IN7 through IN9, set the pull-up switches on the back of the circuit board to the 10K position. For
active voltage devices, set the switches to the 0–12 VDC position. (See Illustrations 3 through 5.)
NOTE: Unlike the EOL switch pairs, the INPUT
switch pairs must NOT have both switch-
es set to the same direction—if one of the pair’s switches is set to the left, for example, the other must be set to the right (or vice versa). ALL the input pull-up resistor
switch pairs must be fully latched in ei­ther 10K Ohm or 0–12 VDC position even
if a switch pair has no input connected! A single incorrect switch position may cause errors in multiple inputs.
NOTE: To use a 4–20 current loop input or map
analog inputs as binary values, see the
FlexStat Application Guide.
NOTE: To use a remote SAE-10xx CO
sensor, see
2
the FlexStat Operation Guide.
NOTE: For more information on wiring specic
applications (AHU and FCU), see Appli-
cations on page 5. (These applications
are the packaged programs selectable from the Advanced > Application menu in the BAC-1xxx36 models.) See also the FlexStat
Application Guide.
CAUTION
Relays are for Class-2 voltages (24 VAC) only. Do not connect line voltage to the relays!
CAUTION
Do not mistakenly connect 24 VAC to an analog output ground. This is not the same as a relay’s switched common. See the backplate’s terminal label for the correct terminal.
Output Connections
Connect the device under control between the desired output terminal and the related SC (Switched Com- mon for relays) or GND (Ground for analog outputs) terminal. (See Illustration 5). For the bank of three relays, there is one Switched (relay) Common connec­tion (in place of the GND terminal used with analog outputs). (See Illustration 6.) For the relay circuit, the
phase side of the AC should be connected to the SC terminal.
One Switched Common Connection in Bank of Three Normally Open Relays
Relay 3
SC (Phase) 1–3
Relay 2
Relay 1
NOTE: Type II or III 10K ohm thermistors can be
selected by changing the menu seing in
Advanced > Inputs > Input # > Sensor (see
Conguration on page 4). If a remote
space temperature sensor is connected to
AI7, space temperature can be congured
for onboard, remote, averaging of the two, the lowest reading, or the highest reading.
NOTE: FlexStat inputs do not support 1K ohm
RTDs.
BAC-12xx36/13xx36/14xx36 Series FlexStat 3 Installation Guide, Rev. E
Illustration 6—Switched (Relay) Common and Relays
Do not aach a device that draws current exceeding
the FlexStat’s output capacity:
• Maximum output current for individual ANA­LOG outputs (4–9) is 20 mA @ 12 VDC (each).
Max. output current is 1 A for individual RELAYS @ 24 VAC/VDC or a total of 1.5 A for relays 1–3.
Page 4
For example, (discontinued) KMC REE-3211 relays would exceed the FlexStat’s analog output capacity, but they can be used with the FlexStat’s internal relays 1–3 as shown in the following applications pages. (Use a Core Components CVR11C-0/LD96200 in the REE-3211’s place in those applications.)
FlexStat relays 1–3 are NO, SPST (Form “A”). (To emulate binary outputs with the analog outputs, set the output voltage to be either 0 or 12 VDC in Control Basic.)
NOTE: Applications on pages 5–11 are the
packaged programs selectable from the Advanced > Application menu in the BAC-1xxx36 (only) models. Other FlexStat models have other applications.
NOTE: Humidity, motion, and CO
sensor options
2
in menus are dependent on the FlexStat model and selected application.
For detailed conguration, operation, troubleshoot- ing, and other information, see the FlexStat Opera-
tion Guide.
Power Connection
The FlexStat requires an external, 24 volt, AC power source. Use a KMC Controls Class-2 transformer to supply power. Connect the transformer’s neutral lead to the 24 VAC Common/–/C terminal and the AC phase lead to the 24 VAC Phase/~/R terminal. (See Illustration 5.) Power is applied to the FlexStat when the transformer is powered.
KMC Controls recommends powering only one con­troller/thermostat from each transformer. If installing a FlexStat in a system with other controllers/thermo­stats powered from a single transformer, however, phasing must be correct and the total power drawn from the transformer must not exceed its rating.
Configuration
To congure the FlexStat, navigate the menus and change seings by pressing a combination of buons.
Press the Right (Menu) buon and then the:
Enter buon to select and/or exit value editing.
Up/Down buon to move among entries (up/ down lines).
Left/Right buon to move among value elds (left/right spaces).
Left buon to return to the Home screen.
MAIN MENU ABOUT
ADVANCED
ALARM DATE/TIME SCHEDULE SETPOINTS SYSTEM
Illustration 7—Configuration Screens
ADVANCED
APPLICATION
CB PROGRAMS COMMUNICATION DATE/TIME DEVICE INPUTS LIMITS
(See
menus
on the
following
pages)
For additional wiring, customization, program­ming, and application information, see the FlexStat
Application Guide.
Applications Notes and Cautions
CAUTION
Relays are for Class-2 voltages (24 VAC) only. Do not connect line voltage to the relays!
Do not mistakenly connect 24 VAC to an analog output ground.
NOTE: Although typical terminal code leers are
shown, check the schematics of your unit
for wiring details!
NOTE: These applications are for 3 relay and 6 ana-
log output BAC-12xx36/13xx36/14xx36 series only. See other installation guides for other models.
NOTE: CO2, humidity, and motion sensor options
are dependent on FlexStat model.
NOTE: For Bill of Materials listings of the various
accessories shown in the sample diagrams, see the FlexStat Application Guide.
NOTE: Since the KMC REE-3211 is discontin-
ued, use Core Components CVR11C-0/
LD96200 in its place. Do not use either with analog outputs! See Output Connec-
tions on page 3.
Maintenance
Remove dust as necessary from the holes in the top
and boom. Clean the display with a soft, damp
cloth and mild soap.
To maintain maximum sensitivity of the built-in
motion sensor, occasionally wipe dust or dirt o the lens—but do not use any uid on the sensor.
BAC-12xx36/13xx36/14xx36 Series FlexStat 4 Installation Guide, Rev. E
Page 5
Applications
FCU (Fan Coil Unit)—2 Pipe, Modulating
APPLICATION DEGREES SCALE: °F
APP:
FAN COIL OPT: 2–PIPE ADDITIONAL SETUP
VEB-43 Valve with MEP-4002V Actuator
NOTE: In rmware earlier than R2.1.0.18,
XEE-6311-050 Transformer
SET SWITCHES FOR...
OPERATION: CCW
INPUT RANGE: 0–10 VDC
an option for a DAT on IN2 was available for a built-in trend log.
For later rmware, use KMC
Connect or TotalControl to create a custom trend if this is desired.
ADDITIONAL SETUP
FAN
OPTIMUM START SENSORS VALVE
STE-1454
Strap-On Temp. Sensor, Type III
CSE-1102
Air Differential Pressure Switch
Output
Terminals
Analog 9 AO9
GND
Analog 8 AO8
Analog 7 Valve (VLV) AO7
Analog 6 AO6
GND
Analog 5 AO5
Analog 4 AO4
Relay 3 Fan 3 BO3
SC 1–3
Relay 2 Fan 2 BO2
Relay 1 Fan 1 BO1
Input Terminals FCU Input Connections BACnet Objects
IN9 Opt. Remote CO
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 AI4
IN3 Supply Water Temp. (W-TMP)** AI3
GND Ground
IN2 Optional FST* AI2
*Fan Status (FST) and (not shown on the diagram) remote temp./CO sensors are optional inputs. Set pull-up resistor switch positions appropriately (see the Input Connections section). **Input for Supply Water Temp is typically a 10K,Type III thermistor.
FCU Output
Connections
Ground (for
analog output
terminals 7–9)
24 VAC (for relay
terminals 1–3)
Sensor* AI9
2
BACnet Objects
2
NOTE: Do not use REE-
3211/CVR11C-0/ LD96200 relays with analog outputs! See
Output Connections
on page 3.
FCU 2-PIPE MODULATING LAYOUT
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 5 Installation Guide, Rev. E
Page 6
FCU—4 Pipe, Modulating
APPLICATION DEGREES SCALE: °F
APP:
FAN COIL OPT: 4–PIPE ADDITIONAL SETUP
NOTE: In rmware earlier than R2.1.0.18, an option
for a DAT on IN2 was available for a built-
in trend log. For later rmware, use KMC
Connect or TotalControl to create a custom trend if this is desired.
XEE-6311-050 Transformer
ADDITIONAL SETUP
FAN
HUMIDITY OPTIMUM START SENSORS VALVE
Input Terminals FCU Input Connections BACnet Objects
IN9 Opt. Remote CO
Sensor* AI9
2
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 AI4
IN3 AI3
GND Ground
IN2 Optional Fan Status (FST)* AI2
*Fan Status (FST) and (not shown on the diagram) remote temp./CO sensors are optional inputs. Set pull-up resistor switch positions appropriately (see the Input Connections section).
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output
Connections on page 3.
2
SET SWITCHES FOR...
OPERATION: CCW
INPUT RANGE: 0–10 VDC
VEB-43 Valves with
MEP-4002V Actuators
SET SWITCHES FOR...
OPERATION: CW
INPUT RANGE: 0–10 VDC
CSE-1102
Air Differential Pressure Switch
XEE-6311-050 Transformer
SET SWITCHES FOR...
OPERATION: CCW
FAIL-SAFE: CW
INPUT RANGE: 2–10 VDC
VEB-43 Fail-Safe Valve with MEP-4x52V Actuator
REE-3112 Control Relay
Output
Terminals
FCU Output
Connections
BACnet Objects
Analog 9 AO9
Ground (for
GND
analog output
terminals 7–9)
Analog 8
Analog 7
Heat Valve
(HTV)
Cool Valve
(CLV)
AO8
AO7
Optional
Analog 6
Humidication
Valve (HUM or
AO6
HUMV)
Ground (for
GND
analog output
terminals 4–6)
Analog 5 AO5
Analog 4 AO4
Relay 3 Fan 3 BO3
24 VAC (for
SC 1–3
relay terminals
1–3)
Relay 2 Fan 2 BO2
Relay 1 Fan 1 BO1
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 6 Installation Guide, Rev. E
FCU 4-PIPE MODULATING LAYOUT
Page 7
AHU (Air Handler Unit)—1 Heat and 1 Cool
APPLICATION DEGREES SCALE: °F
APP:
AIR HANDLER OPT: 1H/1C ADDITIONAL SETUP
ADDITIONAL SETUP
DAMPER
FAN HUMIDITY OPTIMUM START SENSORS
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output Connections on page 3.
NOTE: For MAT sensor use with rmware earlier
than R2.1.0.18, see the FlexStat Economizer Change of MAT to DAT Service Bulletin available on the KMC Partners web site.
XEE-6311-075 or XEE-6311-100 Transformer
SET SWITCHES FOR...
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator Rotates to Open Return Damper
INPUT RANGE: 2–10 VDC
MEP-4552 or MEP-7x52 Actuators
SET SWITCHES FOR...
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator
Rotates to Close Outside Air Damper
INPUT RANGE: 2–10 VDC
STE-1402 Duct Sensor, Type III
See also the
AHU—Additional
Options section
on the last page
for network, humidification, and fan speed
CSE-1102 Air Differential
Pressure Switch
options.
Input Terminals AHU Input Connections BACnet Objects
IN9 Opt. Remote CO
Sensor* AI9
2
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 Opt. Outside Air Temp. (OAT)** AI4
IN3 Opt. Discharge Air Temp. (DAT)** AI3
GND Ground
IN2 Optional Fan Status (FST)* AI2
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown on the diagram) remote temp./CO pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section). **When using the optional Outside Air Damper, DAT/OAT inputs must also be connected.
Output
Terminals
AHU Output Connections
BACnet Objects
Analog 9 Optional Outside Air Damper (OAD/RTD)* AO9
GND Ground (for analog output terminals 7–9)
Analog 8 AO8
Analog 7 AO7
Analog 6
Optional Humidication Valve (HUM or
HUMV)
AO6
GND Ground (for analog output terminals 4–6)
Analog 5 AO5
Analog 4 Optional Fan Speed AO4
Relay 3 Heat 1 (W1) BO3
SC 1–3 24 VAC (for relay terminals 1–3)
Relay 2 Cool 1 (Y1) BO2
Relay 1 Fan 1 (G) BO1
*If optional Outside Air Damper is used, must also have DAT/OAT inputs.
STE-1451 OAT Sensor, Type III
XEE-6311-050 Transformer
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 7 Installation Guide, Rev. E
AHU 1H/1C LAYOUT
Page 8
AHU—1 or 2 Heat and Modulating Cool
APPLICATION DEGREES SCALE: °F
APP:
AIR HANDLER OPT: 2H/MOD C ADDITIONAL SETUP
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output
Connections on page 3.
NOTE: For MAT sensor use with rmware earlier
than R2.1.0.18, see the FlexStat Economizer Change of MAT to DAT Service Bulletin available on the KMC Partners web site.
ADDITIONAL SETUP
DAMPER
FAN HUMIDITY OPTIMUM START SENSORS STAGING
Input Terminals AHU Input Connections BACnet Objects
IN9 Opt. Remote CO
Sensor* AI9
2
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 Opt. Outside Air Temp. (OAT)** AI4
IN3 Opt. Discharge Air Temp. (DAT)** AI3
GND Ground
IN2 Optional FST* AI2
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown on the diagram) remote temp./CO pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section). **When using the optional Outside Air Damper, DAT/OAT inputs must also be connected.
XEE-6311-075 or XEE-6311-100 Transformer
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator Rotates to Open Return Damper
INPUT RANGE: 2–10 VDC
MEP-4552 or MEP-7x52 Actuators
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator
Rotates to Close Outside Air Damper
INPUT RANGE: 2–10 VDC
STE-1402 Duct Sensor, Type III
CSE-1102 Air Differential
Pressure Switch
STE-1451 OAT Sensor, Type III
SET SWITCHES FOR...
SET SWITCHES FOR...
See also the
AHU—Additional
Options section on the last page
for network, humidification, and fan speed
options.
Output
Terminals
AHU Output Connections
BACnet Objects
Analog 9 Optional Outside Air Damper (OAD/RTD)* AO9
GND Ground (for analog output terminals 7–9)
Analog 8 AO8
Analog 7 Cooling Valve (CLV) AO7
Analog 6 Optional Humidier Valve (HUM or HUMV) AO6
GND Ground (for analog output terminals 4–6)
Analog 5 AO5
Analog 4 Optional Fan Speed AO4
Relay 3 Optional Heat 2 (W2) BO3
SC 1–3 24 VAC (for relay terminals 1–3)
Relay 2 Heat 1 (W1) BO2
Relay 1 Fan 1 (G) BO1
*If optional Outside Air Damper is used, must also have DAT/OAT inputs.
AHU 1 OR 2 H / MODULATING C LAYOUT
XEE-6311-050 Transformer
SET SWITCHES FOR...
OPERATION: CCW
FAIL-SAFE: CW
INPUT RANGE: 2–10 VDC
VEB-43 Fail-Safe Valve with MEP-4x52V Actuator
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 8 Installation Guide, Rev. E
Page 9
AHU—Modulating Heat and 1 or 2 Cool
APPLICATION DEGREES SCALE: °F
APP:
AIR HANDLER OPT: MOD H/2 C ADDITIONAL SETUP
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output Connections on page 3.
NOTE: For MAT sensor use with rmware earlier
than R2.1.0.18, see the FlexStat Economizer Change of MAT to DAT Service Bulletin available on the KMC Partners web site.
ADDITIONAL SETUP
DAMPER
FAN HUMIDITY OPTIMUM START SENSORS STAGING
Input Terminals AHU Input Connections BACnet Objects
IN9 Opt. Remote CO
Sensor* AI9
2
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 Opt. Outside Air Temp. (OAT)** AI4
IN3 Opt. Discharge Air Temp. (DAT)** AI3
GND Ground
IN2 Optional FST* AI2
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown on the diagram) remote temp./CO pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section). **When using the optional Outside Air Damper, DAT/OAT inputs must also be connected.
XEE-6311-075 or XEE-6311-100 Transformer
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator
Rotates to Open Return Damper
INPUT RANGE: 2–10 VDC
MEP-4552 or MEP-7x52 Actuators
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator
Rotates to Close Outside Air Damper
INPUT RANGE: 2–10 VDC
STE-1402 Duct Sensor,
Type III
CSE-1102 Air Differential
Pressure Switch
STE-1451 OAT Sensor, Type III
SET SWITCHES FOR...
SET SWITCHES FOR...
See also the
AHU—Additional
Options section on the last page
for network, humidification, and fan speed
options.
Output
Terminals
AHU Output Connections
BACnet Objects
Analog 9 Optional Outside Air Damper (OAD/RTD)* AO9
GND Ground (for analog output terminals 7–9)
Analog 8 Heating Valve (HTV) AO8
Analog 7 AO7
Analog 6 Optional Humidier Valve (HUM or HUMV) AO6
GND Ground (for analog output terminals 4–6)
Analog 5 AO5
Analog 4 Optional Fan Speed AO4
Relay 3 Optional Cool 2 (Y2) BO3
SC 1–3 24 VAC (for relay terminals 1–3)
Relay 2 Cool 1 (Y1) BO2
Relay 1 Fan (G) BO1
*If optional Outside Air Damper is used, must also have DAT/OAT inputs.
AHU MODULATING H / 1 OR 2 C LAYOUT
XEE-6311-050 Transformer
SET SWITCHES FOR...
OPERATION: CW
FAIL-SAFE: CCW
INPUT RANGE: 2–10 VDC
VEB-43 Fail-Safe Valves with MEP-4x52V Actuators
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 9 Installation Guide, Rev. E
Page 10
AHU—Modulating Heat and Modulating Cool
APPLICATION DEGREES SCALE: °F
APP:
AIR HANDLER OPT: MOD H/MOD C ADDITIONAL SETUP
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output
Connections on page 3.
NOTE: For MAT sensor use with rmware earlier
than R2.1.0.18, see the FlexStat Economizer Change of MAT to DAT Service Bulletin available on the KMC Partners web site.
XEE-6311-075 or XEE-6311-100 Transformer
MEP-4552 or MEP-7x52 Actuators
Rotates to Close Outside Air Damper
XEE-6311-075 Transformer
INPUT RANGE: 2–10 VDC
VEB-43 Fail-Safe Valves with MEP-4x52V Actuators
INPUT RANGE: 2–10 VDC
ADDITIONAL SETUP
DAMPER
FAN HUMIDITY OPTIMUM START SENSORS VALVE
SET SWITCHES FOR...
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator Rotates to Open Return Damper
INPUT RANGE: 2–10 VDC
SET SWITCHES FOR...
OPERATION: Opposite of Fail-Safe
FAIL-SAFE: In Direction Actuator
INPUT RANGE: 2–10 VDC
SET SWITCHES FOR...
OPERATION: CCW
FAIL-SAFE: CW
SET SWITCHES FOR...
OPERATION: CW
FAIL-SAFE: CCW
See also the
AHU—Additional
Options section
on the last page
for network, humidification, and fan speed
options.
Input Terminals AHU Input Connections BACnet Objects
IN9 Opt. Remote CO
Sensor* AI9
2
IN8 AI8
IN7 Opt. Remote Temp. Sensor* AI7
IN4 Opt. Outside Air Temp. (OAT)** AI4
IN3 Opt. Discharge Air Temp. (DAT)** AI3
GND Ground
IN2 Optional FST or DAT* AI2
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown on the diagram) remote temp./CO
pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section). **When using the optional Outside Air Damper, DAT/OAT inputs must also be connected.
Output
Terminals
AHU Output Connections
BACnet Objects
Analog 9 Optional Outside Air Damper (OAD/RTD)* AO9
GND Ground (for analog output terminals 7–9)
Analog 8 Heating Valve (HTV) AO8
Analog 7 Cooling Valve (CLV) AO7
Analog 6 Optional Humidier Valve (HUM or HUMV) AO6
GND Ground (for analog output terminals 4–6)
Analog 5 AO5
Analog 4 Optional Fan Speed AO4
Relay 3 BO3
SC 1–3 24 VAC (for relay terminals 1–3)
Relay 2 BO2
Relay 1 Fan BO1
*If optional Outside Air Damper is used, must also have DAT/OAT inputs.
AHU MODULATING H / MODULATING C LAYOUT
STE-1402 Duct Sensor, Type III
CSE-1102 Air Differential Pressure Switch
STE-1451 OAT Sensor, Type III
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
BAC-12xx36/13xx36/14xx36 Series FlexStat 10 Installation Guide, Rev. E
Page 11
AHU—Additional Options
XEE-6311-075 Transformer
CAUTION
This document is for 3-relay, 6-analog-output, 6-external-input BAC-12xx36/13xx36/14xx36 series only. THESE MODELS ARE NOT COMPATIBLE WITH THE BACKPLATES OF OLDER BAC-10000 SERIES FLEXSTATS (WITH ONLY 3 EXTERNAL INPUTS)! If replacing an older 3-input FlexStat, replace the backplate as well of the new FlexStat will be damaged.
SET SWITCHES FOR...
OPERATION: CCW
FAIL-SAFE: CW
INPUT RANGE: 2–10 VDC
VEB-43 Fail-Safe Valve with MEP-4x52V Actuator
NOTE: HUMIDITY OPTIONS REQUIRE A MODEL BAC-1x136C FLEXSTAT.
NOTE: EITHER THE HUMIDIFIER VALVE (HUMV) OR THE HUMIDIFIER CONTROL RELAY (HUM) CAN BE USED, BUT NOT BOTH.
REE-3112 Control Relay
NOTE: Do not use REE-3211/CVR11C-0/LD96200
relays with analog outputs! See Output
Connections on page 3.
Additional Resources
The latest support les are always available on the KMC Controls web site (www.kmccontrols.com). To
see all available les, you will need to log-in to the
Partners site
For specications and accessories, see the BAC-
12xxxx/13xxxx/14xxxx Series FlexStat Data Sheet.
For operation, conguration, troubleshooting,
and other information, see the FlexStat Operation
Guide.
For additional wiring, application, and program­ming information, see the FlexStat Application
Guide.
For additional instructions on programming, see the Help system for KMC Connect, TotalControl, or KMC Converge.
Important Notices
The material in this document is for information purposes only. The contents and the product it describes are subject to change without notice. KMC Controls, Inc. makes no representations or warranties with respect to this document. In no event shall KMC Controls, Inc. be liable for any damages, direct or incidental, arising out of or related to the use of this document.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. A BAC-12xxxx Class B digital apparatus complies with Canadian ICES-003. A BAC-13xxxx/14xxxx Class A digital apparatus com­plies with Canadian ICES-003 Class A.
BAC-12xx36/13xx36/14xx36 Series FlexStat 11 Installation Guide, Rev. E
© 2018 KMC Controls, Inc. 913-019-27E
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250
www.kmccontrols.com
info@kmccontrols.com
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