This document is for 6-relay, 3-analog-output,
6-external-input BAC-12xx63/13xx63/14xx63 series
ONLY. THESE MODELS ARE NOT COMPATIBLE
WITH THE BACKPLATES OF OLDER BAC-10000
SERIES FLEXSTATS (WITH ONLY 3 EXTERNAL
INPUTS)! If replacing an older 3-input FlexStat,
replace the backplate as well. See other installation
guides for other models.
To select and use a FlexStat in an application:
1. Select the appropriate model for the intended
application and options (see the FlexStat Data
Sheet).
2. Mount and wire the unit (see this Installation
Guide).
3. Congure/program the unit (see the FlexStat
Operation and Application Guides).
4. If necessary, troubleshoot any issues (see the
FlexStat Operation Guide).
5. Operate the unit (see the FlexStat Operation
Guide).
NOTE: This document gives basic mounting,
wiring, and setup information only. For
conguration, programming, operation,
and other information, see the KMC
Controls web site for the latest documents.
Models
BAC-12xxxx (shown) 1.125 (29)
BAC-13xxxx/14xxxx 1.437 (36.5)5.192 (132)
A
Dimensions in Inches (mm)
ABC
4.192 (106)
5.551
(141)
Embossed “UP” indicator
For optimum temperature sensor performance,
the FlexStat must be mounted on an interior wall
and away from heat sources, sunlight, windows,
air vents, and air circulation obstructions (e.g.,
curtains, furniture). Additionally, for a model with
an occupancy sensor option, install it where it will
have unobstructed view of the most typical trac
area. (See the FlexStat Application Guide for more
information.)
If replacing an existing thermostat, label wires as
needed for reference when removing the existing
thermostat.
1. Complete rough-in wiring at each location prior
to thermostat installation. Cable insulation must
meet local building codes.
CAUTION
To prevent mounting screw heads from touching the
circuit board in the thermostat, use only the mounting
screws supplied by KMC Controls. Using other screws
may damage the FlexStat. Do not turn screws in
farther than necessary to remove the cover.
2. If the cover is locked on the backplate, turn the
hex screws in the boom and top of the FlexStat
CLOCKWISE until they (just) clear the cover.
(See Illustration 1.) Pull the cover away from the
backplate (mounting base).
3. Route the wiring through the backplate.
4. With the embossed “UP” and arrows toward the
ceiling, fasten the backplate to a wall handy-box.
BAC-12xxxx models mount directly on vertical 2
x 4 inch boxes, but they require an HMO-10000/
HMO-10000W wall mounting plate for horizontal
or 4 x 4 boxes. BAC-13xxxx/14xxxx models mount
directly on any of those types of boxes.
EIA-485 data
B
port (for quick
network access)
5. Make the appropriate connections to the terminal
blocks. (See the Connections and Wiring section.)
6. Place the FlexStat cover over the backplate while
Terminal blocks on
backplate (rotated on
BAC-13xxxx/14xxxx)
C
Illustration 1—Dimensions and Installation
BAC-12xx63/13xx63/14xx63 Series FlexStat 1 Installation Guide, Rev. C
Cover locking hex screws
being careful not to pinch or dislodge any
wiring. Back the hex screws (counterclockwise)
out of the brackets until they engage the FlexStat
cover and hold it in place.
Connections and Wiring
Wiring Considerations
• Because of the many connections (power,
network, inputs, outputs, and their respective
grounds or switched commons), be sure wiring
is well planned before installation of conduit!
• Make sure that conduit for all wiring has adequate diameter for all necessary wiring. Using
1-inch conduit and junction boxes is recommended! Use external junction boxes above the ceiling
or in another convenient location as needed
to make connections that run to the FlexStat’s
junction box.
• To prevent excessive voltage drop, use a conduc-
tor size that is adequate for the wiring length!
Allow plenty of “cushion” to allow for transient peaks during startup.
• Using multiple conductor wires for all relevant
inputs (e.g., 8 conductor) and outputs (e.g., 12
conductor) is recommended. Grounds for all the
inputs can be combined on one wire.
CAUTION
To avoid damage from ground loops and other
communication issues in networked FlexStats,
correct phasing on MS/TP network and power
connections on ALL the networked controllers is
critically important.
Network Wiring
For Ethernet or IP communications, plug an Ethernet
cable into the RJ-45 jack on the back of the FlexStat.
MS/TP EOL (End-Of-Line) Termination
The controllers/thermostats on the physical ends of
an EIA-485 wiring segment must have end-of-line
termination installed for proper network operation.
(See Illustrations 2 through 4.) If a FlexStat is at the
physical end of the MS/TP network line, set both the
EOL termination switches to On (to the right/up)
on the back of the circuit board. If not on the end,
ensure that both switches are O (le/down).
For MS/TP communications, connect the –A terminals
ON
0-12 VDC
in parallel with all other –A terminals on the network
and the +B terminals in parallel with all other +B termi-
nals. (See Illustrations 2 and 4.) Connect the shields of
OFF
Switch Pushed Up
Pushed Down
10K Ohm
the cable (Belden cable #82760 or equivalent) together
at each device. Use a wire nut or the S terminal in KMC
BACnet controllers. (FlexStats, however, do not have
an S terminal.) Connect the cable shield to a good earth
ground at one end only.
EOL
Switches
IN2IN3IN4IN7IN8
Input Pull-Up Switches
IN9
NOTE: The S terminal in KMC controllers is
provided as a connecting point for the
shield. The terminal is not connected to the
ground of the controller. When connecting
to controllers from other manufacturers,
verify the shield connection is not
connected to the controller’s ground.
For more information on principles and good practices when connecting an MS/TP network, see Planning
BACnet Networks (Application Note AN0404A).
BAC-12xx63/13xx63/14xx63 Series FlexStat 2 Installation Guide, Rev. C
Illustration 4—BAC-13xxxx/14xxxx Switch Positions
CAUTION
This document is for 6-relay, 3-analog-output,
6-external-input BAC-12xx63/13xx63/14xx63 series
ONLY. THESE MODELS ARE NOT COMPATIBLE WITH
THE BACKPLATES OF OLDER BAC-10000 SERIES
FLEXSTATS (WITH ONLY 3 EXTERNAL INPUTS)!
If replacing an older 3-input FlexStat, replace the
backplate as well.
NOTE: SC = Switched
(relay) Common
NOTE: IN1 and IN5–6 are
reserved for internal sensors
Inputs
(Wiring is
dependent on
application)
MS/TP
Network
Inputs
24 VAC
Illustration 5—(BAC-12xx63) Terminals and Connections
Common/–/C
Phase/ /R
IN9
IN8
GND
IN7
+B
–A
IN4
IN3
GND
IN2
(Wiring Cutout in Backplate)
IP/Ethernet
Network
(Optional)
Outputs
Analog 9
GND 7–9
Analog 8
Analog 7
Relay 6
SC 4–6
Relay 5
Relay 4
Relay 3
SC 1–3
Relay 2
Relay 1
NOTE: On BAC-13xxxx/14xxxx models, terminals
are rotated 90° CCW.
Input Connections
Passive input devices require pull-up resistors in the
circuit. For passive input devices (e.g., switch contacts and 10K ohm thermistors) on IN2 through IN4
and IN7 through IN9, set the pull-up switches on
the back of the circuit board to the 10K position. For
active voltage devices, set the switches to the 0–12
VDC position. (See Illustrations 3 through 5.)
NOTE: Unlike the EOL switch pairs, the INPUT
switch pairs must NOT have both switches set to the same direction—if one of the
pair’s switches is set to the le, for example,
the other must be set to the right (or vice
versa). ALL the input pull-up resistor
switch pairs must be fully latched in either 10K Ohm or 0–12 VDC position even
if a switch pair has no input connected! A
single incorrect switch position may cause
errors in multiple inputs.
NOTE: Type II or III 10K ohm thermistors can
be selected by changing the menu seing
in Advanced > Inputs > Input # > Sensor
(see the Conguration section). If a remote space temperature sensor is connected to
AI7, space temperature can be congured
for onboard, remote, averaging of the two,
the lowest reading, or the highest reading.
NOTE: FlexStat inputs do not support 1K ohm
RTDs.
NOTE: To use a 4–20 current loop input or map
analog inputs as binary values, see the
FlexStat Application Guide.
NOTE: To use a remote SAE-10xx CO2 sensor, see
the FlexStat Operation Guide.
NOTE: For more information on wiring specic
applications (AHU, FCU, HPU, RTU), see
the Applications section starting on page
5. (These applications are the packaged
programs selectable from the Advanced
> Application menu in the BAC-1xxx63C
models.)
CAUTION
Relays are for Class-2 voltages (24 VAC) only. Do not
connect line voltage to the relays!
CAUTION
Do not mistakenly connect 24 VAC to an analog
output ground. This is not the same as a relay’s
switched common. See the backplate’s terminal
label for the correct terminal.
Output Connections
Connect the device under control between the desired
output terminal and the related SC (Switched Com-mon for relays) or GND (Ground for analog outputs)
terminal. (See Illustration 5).
For the bank of three relays, there is one Switched
(relay) Common connection (in place of the GND
terminal used with analog outputs). (See Illustration
6.) For the relay circuit, the phase side of the AC
should be connected to the SC terminal.
One Switched
Common
Connection
Per Bank of
Three
Normally
Open Relays
Illustration 6—Switched (Relay) Common and Relays
Do not aach a device that draws current exceeding
the FlexStat’s output capacity:
• Maximum output current for individual ANALOG outputs (7–9) is 20 mA @ 12 VDC (each).
• Max. output current is 1 A for individual
RELAYS @ 24 VAC/VDC or a total of 1.5 A per
bank of 3 relays (relays 1–3 and 4–6).
Relay 3 (or 6)
SC (Phase) 1–3 (or 4–6)
Relay 2 (or 5)
Relay 1 (or 4)
BAC-12xx63/13xx63/14xx63 Series FlexStat 3 Installation Guide, Rev. C
For example, (discontinued) KMC REE-3211 relays
would exceed the FlexStat’s analog output capacity,
but they can be used with the FlexStat’s internal
relays 1–3 as shown in the following applications
pages. (Use a Core Components CVR11C-0/LD96200
in the REE-3211’s place in those applications.)
FlexStat relays 1–6 are NO, SPST (Form “A”). (To
emulate binary outputs with the analog outputs, set
the output voltage to be either 0 or 12 VDC in Control
Basic.)
NOTE: Applications on pages 5–9 are the packaged
programs selectable from the Advanced >
Application menu in the BAC-1xxx63 (only)
models. Other FlexStat models have other
applications.
NOTE: Humidity, motion, and CO2 sensor options
are dependent on the FlexStat model.
For detailed conguration, operation, troubleshoot-ing, and other information, see the FlexStat Operation Guide.
Power Connection
The FlexStat requires an external, 24 volt, AC power
source. Use a KMC Controls Class-2 transformer to
supply power. Connect the transformer’s neutral
lead to the 24 VAC Common/–/C terminal and the
AC phase lead to the 24 VAC Phase/~/R terminal.
(See Illustration 5.) Power is applied to the FlexStat
when the transformer is powered.
KMC Controls recommends powering only one controller/thermostat from each transformer. If installing
a FlexStat in a system with other controllers/thermostats powered from a single transformer, however,
phasing must be correct and the total power drawn
from the transformer must not exceed its rating.
Configuration
To congure the FlexStat, navigate the menus and
change seings by pressing a combination of buons.
Press the Right (Menu) buon and then the:
• Enter buon to select and/or exit value editing.
• Up/Down buon to move among entries (up/
down lines).
• Le/Right buon to move among value elds
(le/right spaces).
• Le buon to return to the Home screen.
For additional wiring, customization, program-ming, and application information, see the FlexStat
Application Guide.
Applications Notes and Cautions
CAUTION
Relays are for Class-2 voltages (24 VAC) only. Do not
connect line voltage to the relays!
Do not mistakenly connect 24 VAC to an analog
output ground.
NOTE: Although typical terminal code leers are
shown, check the schematics of your unit
for wiring details!
NOTE: These applications are for 6 relay and 3 ana-
log output BAC-12xx63/13xx63/14xx63 series
only. See other installation guides for other
models.
NOTE: CO2, humidity, and motion sensor options
are dependent on FlexStat model.
NOTE: For Bill of Materials listings of the various
accessories shown in the sample diagrams,
see the FlexStat Application Guide.
NOTE: Do not use REE-3211s with analog outputs!
See Output Connections on page 3.
NOTE: The KMC REE-3211 is discontinued. Use Core
Components CVR11C-0/LD96200 in its place.
MAINMENU
ABOUT
ADVANCED
ALARM
DATE/TIME
SCHEDULE
SETPOINTS
SYSTEM
Illustration 6—Configuration Screens
ADVANCED
APPLICATION
CBPROGRAMS
COMMUNICATION
DATE/TIME
DEVICE
INPUTS
LIMITS
(See
menus
on the
following
pages)
Maintenance
Remove dust as necessary from the holes in the top
and boom. Clean the display with a so, damp
cloth and mild soap.
To maintain maximum sensitivity of the built-in
motion sensor, occasionally wipe dust or dirt o the
Do not use either with analog outputs! See
Output Connections on page 3.
lens—but do not use any uid on the sensor.
BAC-12xx63/13xx63/14xx63 Series FlexStat 4 Installation Guide, Rev. C
Applications
Air Handler Unit (AHU)—
Modulating Heat and Modulating Cool
NOTE: See also the RTU section
for 2-stage options.
REE-3211 Multi-Voltage Relay
XEE-6311-075/6311-100 Transformer
MEP-5372/7252/7552/7852 Fail-Safe Actuators
XEE-6311-075 Transformer
VEP-45xxB895/VEB-43xxxBDL Valves with MEP-5372 Fail-Safe Actuators
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown
on the diagram) remote temp./CO
pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section).
**When using the optional Outside Air Damper, MAT/OAT inputs must
also be connected.
CSE-1102 Air Differential
Pressure Switch
STE-1402 Duct
Sensor, Type III
Output
Terminals
AHU Output Connections
(Modulating)
BACnet
Objects
Analog 9Outside Air Damper (OAD/RTD)*AO9
NOTE: EITHER FAN STATUS (FST) OR
DISCHARGE AIR TEMP (DAT) CAN
BE USED ON IN2, BUT NOT BOTH.
GNDGround (for analog output terminals 7–9)
Analog 8Heating Valve (HTV)AO8
Analog 7Cooling Valve (CLV)AO7
Relay 6BO6
STE-1416 Duct Averaging Temp. Sensor
SC 4–6
Relay 5BO5
Relay 4BO4
STE-1451 Outside Air Temp. Sensor
Relay 3BO3
SC 1–324 VAC (for relay terminals 1–3)
Relay 2BO2
Relay 1FanBO1
*If optional Outside Air Damper is used, must also have MAT/OAT inputs.
BAC-12xx63/13xx63/14xx63 Series FlexStat 5 Installation Guide, Rev. C
Heat Pump Unit (HPU)—
1 or 2 Compressors with Auxiliary and Emergency Heat
NOTE: To see Humidity options in the
Additional Setup menu, select
an Aux. Heat option other than
None (the default).
XEE-6311-075 or XEE-6311-100 Transformer
HPU LAYOUT
MEP-5372/7252/7552/7852 Fail-Safe Actuators
CSE-1102 Air Differential
Pressure Switch
STE-1402 Duct
Sensor, Type III
NOTE: EITHER FAN STATUS (FST) OR
DISCHARGE AIR TEMP (DAT) CAN
BE USED ON IN2, BUT NOT BOTH.
STE-1416 Duct Averaging Temp. Sensor
STE-1451 Outside Air Temp. Sensor
NOTE: WIRE TO “O” TERMINAL IF
REVERSING VALVE IS
ENERGIZED IN COOLING
MODE; WIRE TO “B”
TERMINAL IF REVERSING
VALVE IS ENERGIZED IN
HEATING MODE.
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown
on the diagram) remote temp./CO
pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section).
**When using the optional Outside Air Damper, MAT/OAT inputs must
also be connected.
Output
Terminals
Typical
Terminal
Codes
HPU Output Connections
BACnet
Objects
Analog 9Outside Air Damper (OAD/RTD)*AO9
GND
(for analog output terminals 7–9)
Ground
Analog 8AO8
Analog 7AO7
Relay 6W2/EEmergency Heat (Optional)BO6
SC 4–6R24 VAC (for relay terminals 4–6)
Relay 5WAuxiliary Heat (Optional)BO5
Relay 4Y2Compressor 2 (Optional)BO4
Relay 3Y1Compressor 1BO3
SC 1–3R24 VAC (for relay terminals 1–3)
Relay 2O/B
Reversing Valve
(see O/B Note in schematic)
BO2
Relay 1GFanBO1
*If optional Outside Air Damper is used, must also have MAT/OAT inputs.
BAC-12xx63/13xx63/14xx63 Series FlexStat 6 Installation Guide, Rev. C
Roof Top Unit (RTU)—
1 or 2 Heat and 1 or 2 Cool
XEE-6311-075 or XEE-6311-100 Transformer
RTU 2H/2C LAYOUT
MEP-5372/7252/7552/7852 Fail-Safe Actuators
CSE-1102 Air Differential
Pressure Switch
NOTE: EITHER FAN STATUS (FST) OR
DISCHARGE AIR TEMP (DAT) CAN
BE USED ON IN2, BUT NOT BOTH.
STE-1416 Duct Averaging Temp. Sensor
STE-1451 Outside Air Temp. Sensor
RC AND RH TERMINALS ARE PRESENT:
IF BOTH
WIRE RC TO SC 1-3 AND RH TO SC 4-6.
IF ONLY ONE “R” TERMINAL IS PRESENT:
WIRE BOTH SC 1-3 AND SC 4-6 TO R.
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown
on the diagram) remote temp./CO
pull-up resistor switch positions appropriately (see the Input
sensors are optional inputs. Set
2
Connections section).
**When using the optional Outside Air Damper, MAT/OAT inputs must
also be connected.
Output
Terminals
Typical Terminal
Codes
RTU Output Connections
(1 or 2 H and 1 or 2 C)
BACnet
Objects
Analog 9Outside Air Damper (OAD/RTD)*AO9
GND
(for analog output terminals 7–9)
Ground
Analog 8AO8
Analog 7AO7
Relay 6BO6
SC 4–6RH/R24 VAC (for relay terminals 4–6)
Relay 5W2Heat 2 (Optional)BO5
Relay 4W1Heat 1BO4
Relay 3Y2Cool 2 (Optional)BO3
SC 1–3RC/R24 VAC (for relay terminals 1–3)
Relay 2Y1Cool 1BO2
Relay 1GFanBO1
*If optional Outside Air Damper is used, must also have MAT/OAT inputs.
BAC-12xx63/13xx63/14xx63 Series FlexStat 7 Installation Guide, Rev. C
Fan Coil Unit (FCU)—
2 or 4 Pipe, Modulating or 2 Position
FCU 4-PIPE
MODULATING LAYOUT
(See the FCU—Other Options section on the next page for more options)
CSE-1102 Air Differential
Pressure Switch
4-PIPE MODULATING OPTION
XEE-6311-050 Transformer
VEP-45xxB745/
VEB-43xxxBCK
MEP-4002 0–10
VDC Actuators
NOTE: EITHER FAN STATUS (FST) OR
DISCHARGE AIR TEMP (DAT) CAN
BE USED ON IN2, BUT NOT BOTH.
Valves with
STE-1402 Duct
Sensor, Type III
NOTE: To see
Humidity
options in the
Additional
Setup menu,
select the 4-Pipe
option.
*Fan Status (FST), Discharge Air Temperature (DAT), and (not shown
on the diagram) remote temp./CO
pull-up resistor switch positions appropriately (see the Input
Connections section).
**W-TMP is for 2-pipe applications only (see drawings on the next page)
Sensor*AI9
2
sensors are optional inputs. Set
2
REE-3211 or CVR11C-0/LD96200 Multi-Voltage Relays
NOTE: Do not
use REE-3211/
CVR11C-0/
LD96200 relays
with analog
outputs! See
Output Connections on page 3.
APPLICATION
DEGREESSCALE:°F
APP:
FANCOIL
OPT:4–PIPE
ADDITIONALSETUP
Output Terminals
(BAC-12xxx63C)
Analog 9AO9
GND
Analog 8
Analog 7
Relay 6BO6
SC 4–624 VAC (for relay terminals 4–6)
Relay 5
Relay 4
Relay 3Fan 3BO3
SC 1–324 VAC (for relay terminals 1–3)
Relay 2Fan 2BO2
Relay 1Fan 1BO1
*If optional Outside Air Damper is used, must also have MAT/OAT inputs.
FCU Output Connections
2-Pipe4-Pipe
(for analog output terminals 7–9)
Valve,
Proportional (VLV)
Valve,
2-Position (VLV)
ADDITIONALSETUP
FAN
HUMIDITY
OPTIMUMSTART
SENSORS
VALVE
Ground
Heat Valve,
Proportional (HTV)
Cool Valve,
Proportional (CLV)
Heat Valve,
2-Position (HTV)
Cool Valve,
2-Position (CLV)
BACnet
Objects
AO8
AO7
BO5
BO4
BAC-12xx63/13xx63/14xx63 Series FlexStat 8 Installation Guide, Rev. C
Fan Coil Unit (FCU)—Other Options
Additional Resources
NOTE: See the FCU—Overview section on the
previous page for the 4-Pipe Modulating
option and the general schematic.
(4-PIPE 2-POSITION FCU OPTION)
XEE-6311-050 Transformer
BL U (V EP Series) or BLK (VEZ Series
BR N (V EP Series) or RED (VEZ Series
VEP-1xxx0186/VEZ-4xxxxMBx
Valves with 24 VAC Actuators
(See Wire
Colors
Above
)
(2-PIPE MODULATING FCU OPTION)
N.O.
)
)
N.C.
The latest support les
are always available on the
KMC Controls web site
(www.kmccontrols.com).
To see all available les, you
will need to log-in to the
Partners site
For specications and
accessories, see the BAC-
12xxxx/13xxxx/14xxxx
Series FlexStat Data Sheet.
For operation, conguration, troubleshooting, and
other information, see the
FlexStat Operation Guide.
For additional wiring, application, and programming
information, see the Flex-
Stat Application Guide.
For additional instructions
on programming, see the
Help system for BACstage
or TotalControl.
XEE-6311-050 Transformer
STE-1454 Temp. Sensor
(2-PIPE 2-POSITION FCU OPTION)
XEE-6311-050 Transformer
VEP-1xxx0186/VEZ-4xxxxMBx
Valve with 24 VAC Actuator
BL U (V EP Series) or BLK (VEZ Series
BR N (V EP Series) or RED (VEZ Series
STE-1454
Temp. Sensor
)
)
VEP-45xxB745/
VEB-43xxxBCK
Valve with
MEP-4002 0–10
VDC Actuator
Important Notices
The material in this document is for information
purposes only. The contents and the product it describes are subject to change without notice.
KMC Controls, Inc. makes no representations or
warranties with respect to this document. In no event
shall KMC Controls, Inc. be liable for any damages,
direct or incidental, arising out of or related to the
use of this document.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation. A BAC-12xxxx Class B digital
apparatus complies with Canadian ICES-003. A
BAC-13xxxx/14xxxx Class A digital apparatus complies with Canadian ICES-003 Class A.
KMC Controls, Inc.
19476 Industrial Drive
New Paris, IN 46553
574.831.5250; Fax 574.831.5252
www.kmccontrols.com; info@kmccontrols.com
BAC-12xx63/13xx63/14xx63Series FlexStat 9Installation Guide, Rev. C