KM Evolution II H-K1 Instruction Manual

Page 1
INSTRUCTION
MANUAL
Page 2
P. 2P. 1
BEFORE YOU START
KM H-K1 is a high quality pure racing 1/10 GP touring car and it’s not a toy!
Please follow the below steps before you start:
1. Keep out of children when you open the box
2. Beginners or rst builders should seek the advice of experienced modelers about the important points for assembly
3. Read throught the instruction manual carefully before opening the part’s plastic bag
4. Check all parts to nd out if there are missing parts
5. Follow the steps and orders in the instruction manual for assembly
6. If you nd out missing parts,defective parts or any problems in the open box condition,please contact your local dealers or KM distributors immediately
Assembly Tips
1. Self-tapping screws cut threads into the plastic parts when being tightened.Do not use excessive force when tightening the self-tapping screws because you may strip out the thread in the plastic.
2. Make sure all screws are properly tightened.Check them periodically.
3. Clean all ball-bearings to make sure them move very easily and freely.Check them periodically
4. The free movement of the moving parts is very important for the car performance
5. Seek advice from experienced drivers.
Safty Precautions
1. Keep out of children when operating the car
2. Be very careful when using tools or sharp accessories
3. Be careful when assembly because some parts may have sharp edge
4. Always switch on your transmitter before you switch on your receiver in the car.Always switch off the receiver before switch off your transmitter
5. Always check the brakes/throttle/steering before starting your engine
6. Only operating outdoor since exhausts and fuel vapors are noxious to health
7. Keep hands and objects away from the engine and tune pipe after running the car because of the extremely high temperature,only can touch it until it’s cool down
8. Never smoking when operating the car because the fuel is highly inammable
9. Do not run the car near real car,road,animals and people
10. Always disconnect the receiver battery after running
11. Only use model fuel for running the car
To prevent any serious personal injury or damage to the public,please be responsible when operating the car!
Customer support
If you have any difculties,problems,or questions,please do not hesitate to contact our KM distributor in your country or e-mail to: info@km-group.com.hk. Also,please visit our web-site: www.km-rc.com to nd the latest news,set-up information,new option parts,and many more.
Note
■ We will be continually up-grading the H-K1 to even higher performance,the exact specications of the kit may vary. We KM do reserve all right to change any specication without prior notice.
■ Now, please enjoy our 1/10 Scale Super Luxury Full Option 4WD GP Touring Car H-K1,
and wish you get all the great race results with the Pure Free Fighting (K1) Machine!!!
Page 3
P. 2
TOOLS & EQUIPMENT INCLUDED
TOOLS REQUIRED
EQUIPMENT REQUIRED
Transmitter
Foam Tyres
Tape
KM Manifold &
Exhaust (KMP-2653S)
Bodyshell
( KMB-1668 )
Shock Pliers
( KMR - A035 )
20ml
60000 Silicone Oil
20ml
30,0000 Silicone Oil
Battery Charger
Air Filter
( KMR - A023 )
20ml
500 Silicone Oil
Hex. Wrench 1.5/2.0/2.5/3.0mm
( KMR-H15,H20,H25,H30 )
Nut 7.0mm (KMR-N70)
Ball End Hex 2.5/3.0mm
(KMR-B25,B30)
Phillips 4.0mm (KMR-F40)
Fuel Bottle
( KMR - A038 )
Clutch Nut Tool ( KMR - A033 )
Fuel Gun
(KMR-A001V3)
Glowplug Wrench
( KMR - GW01 )
Threadlock Glue
Receiver & Personal
Transponder
Steering &
Throttle Servos
Engine
Starter Box &
Battery Pack
Glowplug lgniter
Body Reamer
( KMR - BR01 )
Flywheel Tool &
Pinion Tools
( KMR - A036 )
Page 4
P. 4
P. 3
1
2
3
4
5
5
1. FRONT GEAR DIFFERENTIAL
HK200 — Front Diff. Case
EVO2-201 — EVO2 Front Diff. Cover
EVO2-202F — EVO2 Red Steel Front Diff. Joint
HK203 — Big Bevel Diff. Gear HK204 — Small Bevel Diff. Gear
HK205 — Diff. Shaft
HK207 — Big Bevel Diff. Gear Shims HK208 — Small Bevel Diff. Gear Shims
x 1 x 1 x 2 x 2 x 4 x 2 x 2 x 4
HK209 — Outside Diff. Joint Shims
HK210 — Diff. Gear O-Ring HK211 — Diff. Case O-Ring EVO2-460-24T-P — EVO2 Plastic Front Diff. Pulley-24T HK487 — D2 x 9.7 Pin HK936 — FH M2 x 6 HK939 — FH M2.5 x 8
x 2 x 2 x 1 x 1 x 2 x 4 x 4
Item No.
Description ► Quantity
Item No.
Description ► Quantity
5
6
6
STEP
❺ - ❻
HK205
HK487
HK208
HK204
HK487
EVO2-202F
HK209
HK200
HK210
HK207
HK203
HK204
HK208
HK208
HK211
HK939
HK936
HK209
EVO2-202F
EVO2-460-24T-P
EVO2-201
HK210
H K 2 0 7
H K 2 0 8
BAG 1
Front Diff. Full Set
EVO2-218
Page 5
P. 5
1. FRONT GEAR DIFFERENTIAL
1
2
3
4
5
6
STEP ❺ DETAIL
Use tweezers to insert pin
CUTAWAY VIEW
+OIL
TIP
Fill in the silicone oil up to the top of the diff pins. DO NOT fill the oil to the top of the case.
!
+OIL
!
After disassembling the differential the large O-ring may have an increased size and may be more difficult to re-stall. We recommend
either replacing the O-ring or carefully
inserting the O-ring in the diff cover.
P. 4
Follow this order to finish tightening the screws.
Tighten the screws equally
but do NOT tighten them completely.
( FH M2 x 6 )
( FH M2.5 x 8 )
Page 6
P. 6
P. 5
2. REAR GEAR DIFFERENTIAL
HK220 — Rear Diff. Case
HK221 — Rear Diff. Cover
EVO2-202R — EVO2 Red Steel Rear Diff. Joint
HK203 — Big Bevel Diff. Gear HK204 — Small Bevel Diff. Gear
HK205 — Diff. Shaft
HK207 — Big Bevel Diff. Gear Shims
x 1 x 1 x 2 x 2 x 4 x 2 x 2
HK208 — Small Bevel Diff. Gear Shims HK209 — Outside Diff. Joint Shims
HK210 — Diff. Gear O-Ring HK211 — Diff. Case O-Ring HK487 — D2 x 9.7 pin HK939 — FH M2.5 x 8
x 4 x 2 x 2 x 1 x 2 x 4
EVO2-202R
HK939
HK209
HK487
HK221
HK210
HK211
HK207
HK203
HK205
HK204
HK203
HK208
HK208
HK220
EVO2-202R
HK487
2
1
3
4
5
6
Item No.
Description ►Quantity
Item No.
Description ► Quantity
HK209
HK210
HK207
HK204
HK208
BAG 2
5
6
STEP
❺-❻
DETAI
L
Rear Diff. Full Set
HK228
Page 7
P. 7
2
1
3
4
5
6
+OIL
1
2
3
4
+OIL
STEP ❺ DETAIL CUTAWAY VIEW
!
After disassembling the differential the large O - ring may have an increased size and may be more difficult to re-stall. We recommend either replacing the O - ring or carefully inserting the O - ring in the diff cover.
Tighten the screws equally but do
NOT tighten them completely.
Follow this order to finish tightening the screws.
2. REAR GEAR DIFFERENTIAL
P. 6
TIP
Fill in the silicone oil up
to the top of the diff pins.
DO NOT ll the oil to the
top of the case. Remove the nozzle of the
silicone oil bottle to allow
easy lling of the diff.
!
( FH M2.5 x 8 )
Page 8
P. 7
3. FRONT SHOCK x2
HK301 — Shock Absorber HK302 — Alum. Upper Shock Cap HK303 — Shock Head Ball End HK304F — Front Shock Piston HK305F — Front Shock Shaft HK306 — Alum. Shock Body HK307 — O-Ring Slims HK308 — Alum. Spring Adj Nut HK309 — Alum. Lower Shock Cap
HK310F — Front Lower Spring Cap
x 1 x 1 x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 1
HK311 — Shock O-Ring HK312 — Shock Piston Shim
HK313 — Adj. Nut O-Ring
HK321 — Front Shock Spring HK536B — Link Plastic 17.5mm HK850S — Ball Universal 5.8mm Hex (Short) HK850L — Ball Universal 5.8mm Hex (Long)
HK905 — BH M3 x 12 HK951 — M2.5 Nut
x 2 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1
HK536B
HK310F
HK321
HK309
HK308
HK313
HK307
HK306
HK312
HK311
HK951
HK300F
HK305F
HK850S
HK304F
HK301
HK302
HK303
HK850L
BAG 3 BAG 4
ASSEMBLED VIEW
1 2 3 4
+OIL
!
!
!
!
!
NOTE THE LENGTH
NOTE DIFFERENT
Item No.
Description ►Quantity
Item No.
Description ► Quantity
NOTE DIFFERENT
NOTE DIFFERENT
NOTE THE LENGTH
Page 9
P. 8
4. REAR SHOCK x2
HK536B
HK310R
HK331
HK309
HK308
HK313
HK307
HK306
HK312
HK311
HK300R
HK951
HK305R
HK850S
HK304R
HK301
HK302
HK303
HK850L
HK301 — Shock Absorber HK302 — Alum. Upper Shock Cap HK303 — Shock Head Ball End HK304R — Rear Shock Piston HK305R — Rear Shock Shaft HK306 — Alum. Shock Body HK307 — O-Ring Slims HK308 — Alum. Spring Adj. Nut HK309 — Alum. Lower Shock Cap
HK310R — Rear Lower Spring Cap
x 1 x 1 x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 1
HK311 — Shock O-Ring HK312 — Shock Piston Shim
HK313 — Adj. Nut O-Ring
HK331 — Rear Shock Spring HK536B — Link Plastic 17.5mm HK850S — Ball Universal 5.8mm Hex (Short) HK850L — Ball Universal 5.8mm Hex (Long)
HK902 — BH M3 x 6 HK951 — M2.5 Nut
x 2 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1
BAG 5 BAG 6
ASSEMBLED VIEW
1 2 3 4
+OIL
!
!
!
!
!
NOTE THE LENGTH
NOTE DIFFERENT
Item No.
Description ►Quantity
Item No.
Description ► Quantity
NOTE DIFFERENT
NOTE DIFFERENT
NOTE THE LENGTH
Page 10
P. 9
SHOCK OIL & SPRING ASSEMBLE
SHOCK OIL FILLING
Fully extend the piston rod so the piston is at the bottom of the shock body.
Hold the shock upright and slightly overll the shock body with shock oil.
Let the oil settle and allow air bubbies to rise to the top. Slowly move
the piston up and down until no more air bubbies appear. Add shock oil
as necessory.
Pull the piston rod most of the way out of the shock body. Let the shock
rest for 5 minutes to allow the air bubbles to escape.
* When installing the shock cap assembly on the shock
body, some oil will leak out.... this is normal.
* Fully tighten the cap and clean off any excess oil.
* After the shock is assembled, the shock rod will push itself out of the shock body fairly quickly.
Insert the shock ball end into
the shock cap.
Insert the absorber properly
into the slot.
CUTAWAY VIEW
# 500 Silicone Oil
1
1
1
2
2
3
3
3
3
2
Rear Shock Front Shock
Front Shock
Rear Shock
!
!
!
!
NOTE DIFFERENT
NOTE DIFFERENT
NOTE DIFFERENT
NOTE DIFFERENT
Page 11
P. 11P. 11
P. 10
5. FRONT SUSPENSION
HK953
HK408
HK-B6124
HK-B10154
HK852A
EVO2-483A
HK404-1
HK913
HK912
HK505A
HK492-1
HK-B10154
HK563
HK937
HK403
HK971-4
HK102-4
HK930
HK902
EVO2-218
HK502C-R
HK937
HK930
HK404L
Foam Tyre
HK502C-L
HK852A
HK500C
HK402L
HK930
HK902
HK902
HK913
HK902
HK564AP
HK487
HK904
EVO2-401L
HK902
HK902
HK101L-A
HK903
HK480
HK506B
HK506A
EVO2-400L
HK902
HK902
HK508B1
HK508B2
HK506B
HK507A1
HK507A2
HK902
BAG 7 & Main Chassis
HK492-2
Front Suspension
Complete View
HK501C
HK481
HK300F
(BAG 3-4)
HK902
(Not Included)
HK505B
HK906
HK907
Page 12
P. 12
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 11
!
NOTE
ORIENTATION
CUTAWAY VIEW
Pre-thread mount
with the setscrew.
After anti-roll bar is inserted,
install tighten the setscrew.
!
HK101L-A — Alum. Front Belt Adj. Bearing Hub Holder Left
HK101R-A — Alum. Front Belt Adj. Bearing Hub Holder Right
HK102-4 — 4mm Front Carbon Shock Tower
EVO2-192B-P — 5mm Bando Plastic Front Belt
EVO2-400L — EVO2 Alum. Front Upper Bulkhead Left
EVO2-400R — EVO2 Alum. Front Upper Bulkhead Right
EVO2-401L — EVO2 Alum. Front Lower Bulkhead Left
EVO2-401R — EVO2 Alum. Front Lower Bulkhead Right
HK402L — Front Suspension Arm Holder L
HK402R — Front Suspension Arm Holder R
HK403 — Alum. Front Lower Suspension Arm Mount
HK404L — Alum. Front Anti-Roll Bar Mount Left
HK404R — Alum. Front Anti-Roll Bar Mount Right
HK404-1 — Alum. Front Anti-Roll Bar Collar
HK408 — Alum. Hex Hub Adaptor
HK480 — Front Upper Arm Pin
HK481 — Front Lower Arm Pin
EVO2-483A — EVO2 Red Steel / Alum. Front Universal Shaft
HK487 — D2 x 9.7 Pin
HK492-1 — Front Anti-Roll Bar Shaft Cup
HK492-2 — Front Anti-Roll Bar Shaft Ball
HK500C — Hard Front Upper Arm with Carbon
HK501C — Hard Front Lower Arm with Carbon
HK502C-L — Front Knuckle Arm Left with Carbon
HK502C-R — Front Knuckle Arm Right with Carbon
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 2
x 2
x 2
x 2
x 2
x 2
x 1
x 1
x 2
x 2
x 1
x 1
HK505A — Front Lower Arm Spacer 2mm
HK505B — Front Lower Arm Collar 2mm
HK506A — 1mm Caster Cips
HK506B — 2mm Caster Cips
HK507A1 — Roll Centre Collar A1
HK507A2 — Roll Centre Collar A2
HK508B1 — Roll Centre Collar B1
HK508B2 — Roll Centre Collar B2
HK563 — Bearing Bushing
HK564AP — Alum.Ball Cup Screw
HK852A — Alum. 7075-T6 8.5mm Ball Screw
HK902 — BH M3 x 6
HK903 — BH M3 x 8
HK904 — BH M3 x 10
HK906 — BH M3 x 14
HK907 — BH M3 x 16
HK912 — SS M3 x 5
HK913 — SS M3 x 8
HK930 — FH M3 x 6
HK937 — FH M3 x 10
HK953 — M4 Lock Nut
HK971-4 — Collar 3 x 4 x 9
HK-B6124 — Steel Bearing 6 x 12 x 4
HK-B10154 — Steel Bearing 10 x 15 x 4
x 2
x 2
x 2
x 4
x 2
x 2
x 2
x 2
x 2
x 4
x 4
x 13
x 2
x 4
x 2
x 2
x 2
x 6
x 3
x 2
x 2
x 2
x 2
x 4
Item No.
Description
Quantity
Item No.
Description
Quantity
( BH M3 x 6 )
( FH M3 x 10 )
All screw suggest applied
threadlock glue !
TD
THREADLOCK
All screw suggest applied
threadlock glue !
TD
THREADLOCK
( FH M3 x 6 )
( SS M3 x8 )
( SS M3 x5 )
Page 13
P. 13P. 13
5. FRONT SUSPENSION
!
NOTE ORIENTATION
!
NOTE ORIENTATION
Ensure that the suspension arms move freely. Ensure that the eccentric holders move freely.
DETAIL
DETAIL
2.5mm
2.5mm
!
FRONT ANTI - ROLL BAR
Do not insert ball into cup too deeply or bars will bind during operation.
Long Setting Using HK906
( BH M3 x 14 )
Short Setting
Using HK907
( BH M3 x 16 )
Both bushings MUST be pluged into the same position of the alum. hub slot.
+1.5
-0.5 -1.5
+0.5
INITIAL SETTING
There are two different frames, rounded and square, however both feature the same eccentric
holders
TO TIGHTEN FRONT BELT
Plug the bushing into the following Alum. hub position
1mm
2mm
+0.5mm
2mm
TD
THREADLOCK
( BH M3 x 6 )
EVO2-192B-P
( BH M3 x 6 )
( BH M3 x 14 )
All screw suggest applied threadlock glue !
P. 12
INITIAL POSITION
All screw suggest applied threadlock glue !
TD
THREADLOCK
Remark:­ Large Diameter
(Φ6.0mm)
!
( BH M3 x 10 )
Initial Setting is short
!
NOTE ORIENTATION
HK505B
HK505A
INITIAL POSITION =1
TO LOOSEN FRONT BELT
Plug the bushing into the following Alum. hub position
( SS M3 x8 )
( SS M3 x8 )
INITIAL POSITION =1
Page 14
P. 14
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
5. FRONT SUSPENSION
P. 13
DETAIL
During initial assembly, tighten each POM hex nut until the pivot ball starts to have resistance, then loosen slightly. Verify that the pivot balls move freely.
Tight up the set screw
( BH M3 x 8 )
!
Ball screw must move freely.
Note:- Screw up the Ball Screw after adding oil.
+OIL
Page 15
P. 15
HK112A
HK902
HKB5825
HKB5825
HK851
HK431HX
HK435
HK850L
HK434
HK433
HK536B
HK536B
HK536B
HK801Ti-48
HK801Ti-48
H K 8 50 L
H K 8 50 L
1
2
6
3
5
6. STEERING
HK112A — Carbon Servo Saver Plate A HK112B — Carbon Servo Saver Plate B HK430HX — Alum. Servo Saver Upper HK431HX — Alum. Servo Saver Bottom HK432HX — Alum. Servo Saver Bearing Holder HK433 — Alum. Servo Saver Shaft HK434 — Alum. Servo Saver Spring adj Nut HK435 — Servo Saver Spring
x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1
HK536B — Link Plastic 17.5mm HK801Ti-48 — Titanium Steering Turnbuckles 48mm HK850L — Ball Universal 5.8mm Hex (Long) HK851 — Ball Stud 4.8mm
HK-B5825 — Steel Bearing 5 x 8 x 2.5 HK902 — BH M3 X 6
x 4 x 2 x 4 x 1 x 2 x 2
4
BAG 8
Steering Complete View
INITIAL PRELOAD
Item No.
Description ►Quantity
Item No.
Description ► Quantity
+OIL
LUBRICANT
P. 14
HK432HX
HK430HX
All screw suggest applied threadlock glue !
TD
THREADLOCK
Page 16
P. 16P. 15
6. STEERING
ASSEMBLED VIEW
1:1
!
!
!
!
!
!
Opposite
( BH M3 x 6 )
STEP ❹ &
1
2
3
4
4
5
6
5
6
( BH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 6 )
ACKERMANN SETTINGS
2.8mm3.6mm
INITIAL
SETTING
4.4mm
A A
B
C
B
C
5
All screw suggest applied threadlock glue !
TD
THREADLOCK
Opposite
OppositeOpposite
!
NOTE ORIENTATION
!
NOTE ORIENTATION
70mm
70mm
( FH M3 x 6 )
( Bag 7 )
Page 17
P. 17P. 17
P. 16
7. REAR SUSPENSION
HK953
Foam Tyre
(NOT INCLUDED)
HK408
HK911
HK300R
(BAG 5-6)
HK904
HK508B1
HK508B2
HK902
HK903
HK904
HK-B6124
HK914
HK913
HK487
HK975
HK854
HK538C
HK854
HK482
HK902
HK902
HK930
HK506A
HK802Ti-21
HK412L
HK902
HK901
HK110L-A
HK563
HK-B10154
HK902
HK413
HK902
HK228
HK411L
HK533
HK533
EVO2-109
EVO2-414
HK108
HK902
HK411R
HK507A1
HK507A2
HK913
HK564AP
HK852A
HK503C
HK-B10154
EVO2-484A
HK504C
BAG 9
Rear Suspension Complete View
HK311
HK311
HK901
HK902
HK300R
(BAG 5-6)
HK412R
HK484
Page 18
P. 18
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 17
HK108 — 2.5mm Carbon Camber Plate
EVO2-109 — EVO2 4mm Rear Carbon Shock Tower
HK110L-A — Alum. Belt Adj. Bearing Hub Holder Left
HK110R-A — Alum. Belt Adj. Bearing Hub Holder Right
EVO2-177B-P — 5.5mm Bando Plastic Rear Belt
HK311 — Shock O-Ring
HK408 — Alum. Hex Hub Adaptor
HK411L — Alum. Rear Upper Bulkhead Left
HK411R — Alum. Rear Upper Bulkhead Right
HK412L — Alum. Rear Lower Bulkhead Left
HK412R — Alum. Rear Lower Bulkhead Right
HK413 — Alum. Rear Arm Holder
EVO2-414 — EVO2 Alum. Rear Back Cover
HK482 — Rear Lower Arm Pin
HK484 — Rear Dog Bone
EVO2-484A — EVO2 Red Steel Rear Wheel Hub
HK487 — D2 x 9.7 Pin
HK503C — Rear Hub with Carbon
HK504C — Hard Rear Lower Arm with Carbon
HK506A — 1mm Caster Clips
HK507A1 — Roll Centre Collar A1
HK507A2 — Roll Centre Collar A2
HK508B1 — Roll Centre Collar B1
HK508B2 — Roll Centre Collar B2
HK533 — Rear Body Post
x 1
x 1
x 1
x 1
x 1
x 2
x 2
x 1
x 1
x 1
x 1
x 1
x 1
x 2
x 2
x 2
x 2
x 2
x 2
x 4
x 2
x 2
x 2
x 2
x 2
HK538C — 6.8mm Ball End 20mm
HK563 — Bearing Bushing
HK564AP — Alum. Ball Cup Screw
HK802Ti-21 — Titanium Turnbuckle 21mm
HK852A — Alum. 7075-T6 8.5mm Ball Screw
HK854 — Ball Universal 6.8mm Hex
HK901 — BH M3 x 5
HK902 — BH M3 x 6
HK903 — BH M3 x 8
HK904 — BH M3 x 10
HK913 — SS M3 x 8
HK914 — SS M3 x 16
HK930 — FH M3 x 6
HK953 — M4 Lock Nut
HK975 — Collar 3 x 6 x 3.5
HK-B10154 — Steel Bearing 10 x 15 x 4
HK-B6124 — Steel Bearing 6 x 12 x 4
x 4
x 2
x 4
x 2
x 4
x 4
x 2
x 14
x 4
x 2
x 4
x 2
x 2
x 2
x 2
x 4
x 2
Item No.
Description
Quantity
Item No.
Description
Quantity
Page 19
P. 19P. 19
EVO2-106 — EVO2 2.5mm Carbon Rear Gear Box Upper Plate HK107 — 2.5mm Carbon Brake Arm HK111-HL — Stainless Steel Brake Plate With Pad Left HK111-HR — Stainless Steel Brake Plate With Pad Right
HK116 — Carbon Main Shaft Collar
EVO2-410L — EVO2 Alum. 2 Speed Shaft Stand Left EVO2-410R — EVO2 Alum. 2 Speed Shaft Stand Right HK415 — Alum. Brake Arm Holder
EVO2-460-19T-P — EVO2 Plastic Pulley 19T
EVO2-460-20T-P — EVO2 Plastic Brake Pulley 20T EVO2-486-HW — EVO2 Two Speed Steel Shaft (Hollow)
HK487 — D2 x 9.7 Pin
HK489 — Steel 1.5mm Brake Disc EVO2-490 — EVO2 Alum. Brake Post HK536B — Link Plastic 17.5mm
x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 4
HK801Ti-23 — Titanium Turnbuckle 23mm HK850S — Ball Universal 5.8mm Hex ( Short ) EVO2-853A — EVO2 Alum. Rear Roll Bar Ball
HK902 — BH M3 x 6 HK903 — BH M3 x 8 HK907 — BH M3 x 16 HK911 — SS M3 x 3 HK930 — FH M3 x 6
EVO2-976 — EVO2 Alum. Rear Anti Roll Bar Stopper HK981 — Spring For Carbon Brake
HK983 — Rear Anti Roll Bar 2.0 HK-B5825 — Steel Bearing 5 x 8 x 2.5 HK-B6124 — Steel Bearing 6 x 12 x 4
x 2 x 2 x 2 x 8 x 2 x 2 x 1 x 1 x 2 x 2 x 1 x 4 x 2
HK116
HK902
HK850S
HK801Ti-23T
EVO2-853A
HK983
EVO2-976
HK-B5825
HK801Ti-23
HK536B
HK415 HK911
HK487
EVO2-490
HK903
HK850S
HK902
HK107
HK930
HK-B6124
EVO2-486-HW
HK487
HK-B5825
HK902
HK903
EVO2-460-20T-P
HK489
HK-B5825
EVO2-976
HK111-HR
HK907
HK981
HK111-HL
EVO2-410R
HK-B6124
HK536B
HK902
8. REAR GEAR BOX ASSEM
BAG 10
Item No.
Description ►Quantity
Item No.
Description ► Quantity
P. 18
EVO2-106
EVO2-410L
EVO2-460-19T-P
Rear Gear Box
Complete View
HK536B
HK536B
EVO2-853A
Page 20
P. 20
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
8. REAR GEAR BOX ASSEM
P.19
Tighten both screws until ends are flush with outer edge of
builkhead.
!
!
DETAIL
COMPLETED ASSEMBLY
LEFT REAR ARM
RIGHT REAR ARM
2.5mm2.5mm
( BH M3 x 16 )
( BH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 5 )
( SS M3 x 8 )
( SS M3 x 8 )
All screw suggest applied threadlock glue !
TD
THREADLOCK
All screw suggest applied threadlock glue !
TD
THREADLOCK
All screw must be applied threadlock glue !
TD
THREADLOCK
Page 21
P. 21P. 21
ASSEMBLED VIEW
STEP ❺ DETAIL
Tighten setscrew onto at spot
!
!
NOTE ORIENTATION
8. REAR GEAR BOX ASSEM
+1.5
-0.5 -1.5
+0.5
INITIAL SETTING
There are two different frames, rounded and square, however both feature the same eccentric
holders
1mm
1mm
B2 +0.5mm
EVO2-177B-P
B2 +0.5mm
A2 +0.5mm
( FH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 6 )
P. 20
All screw suggest applied threadlock glue !
TD
THREADLOCK
( BH M3 x 6 )
Page 22
P. 22
HK003 — FOAM BUMPER HK115 — CARBON BET HEAD ADAPOTOR HK530 — BAT HEAD BUMPER HK531 — LOWER BUMPER HK532 — FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10 M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME AMOUNT
ID
NAME AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 21
Pi n MU ST p ro tru de equally on bot h sides of camshaft
The brake disk MUST freely move between the brake pads. If not, loosen the two screws holding the brake pads.
Both bushings MUST be in same position.
!
!
NOTE ORIENTATION
!
NOTE ORIENTATION
!
NOTE ORIENTATION
8. REAR GEAR BOX ASSEM
REAR BELT TENSION ADJUSTMENT
TD
THREADLOCK
All screw suggest applied threadlock glue !
( BH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 6 )
( SS M3 x 3 )
( BH M3 x 6 )
( BH M3 x 8 )
TO LOOSEN REAR BELT
Plug the bushing into the following Alum. hub position
TD
THREADLOCK
All screw suggest applied threadlock glue !
Both bushings MUST be in same position.
REAR BELT TENSION ADJUSTMENT
INITIAL POSITION = -1
TO TIGHTEN REAR BELT
Plug the bushing into the following Alum. hub position
INITIAL POSITION = -1
Page 23
P. 23P. 23
Note the angle difference between the ball joints
Do NOT fully tighten the setscrew; the joint
MUST fit over the anti-roll bar wire
!
DETAIL
COMPLETE
VIEW
DETAIL
Wire should be flush with end
of ball screw
Tight up the set screw after the bearing are positioned
Ball screw MUST move freely
During initial assembly, tighten each aluminum hex nut until the ball screw starts to have resistance, then loosen
silightly. Verify that the
ball screw move freely.
!
8. REAR GEAR BOX ASSEM
45mm ( 1:1 )
HK 536B
17.5mm ( 1:1 )
( BH M3 x 8 )
P. 22
ASSEMBLED
VIEW
Tight up the set screw
!
!
Page 24
P. 24
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 23
Note the 90º angle difference between the ball joints
!
8. REAR GEAR BOX ASSEM
INITIAL POSITION
INITIAL POSITION
6mm
47mm (1:1 )
HK 538C
20mm ( 1:1 )
( BH M3 x 6 )
( SS M3 x 16 )
Tight up the set screw
!
Ensure that both suspension
assemblies move freely.
Repeat it AFTER the camber links are installed.
Note:- Screw up the ball
Screw after adding oil.
+OIL
!
All screw suggest applied threadlock glue !
TD
THREADLOCK
HK311
Page 25
P. 25P. 25
HK470 — Alum. 2 Speed Gear Housing HK471 — Alum. 1st Gear Housing With One Way Bearing
HK472V2 — Harden Steel 2 Speed Adapter ( Version 2) EVO2-473 — EVO2 Red Steel 2 Speed Roller Pin HK478 — Spring For 2 Speed Shoes HK550 — 2 Speed Shoes
x 1 x 1 x 1
x 2 x 2 x 2
HK551-59T — Spur Gear 59T (1st) HK552-54T — Spur Gear 54T (2nd) HK912 — SS M3 x 5 HK922 — SH M2.5 x 12 HK930 — FH M3 x 6 HK962 — E- Clip For 6.0 Shaft
x 1 x 1 x 2 x 2 x 6 x 1
HK551-59T
HK552-54T
HK471
HK930
EVO2-473
HK478
HK912
HK922
HK478
HK930
HK922
HK930
HK912
HK550
HK550
HK472V2
HK470
HK930
9. TWO SPEED TRANSMISSION
BAG 11
2 Speed Complete View
ASSEMBLED VIEW
Tight up the set screw
Item No.
Description ►Quantity
Item No.
Description ► Quantity
!
P. 24
HK962
Page 26
P. 26
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
9. TWO SPEED TRANSMISSION
P. 25
ASSEMBLED VIEW
Do not overtighten gap-setting setscrews. Only tighten until roller pins contact the center hub.
Use to slightly chamfer the edges on all 3 holes for screws.
Use to slightly chamfer the edges on all 3 holes for screws.
Top of screw head should be level with hole bottom edge.
Setscrew MUST NOT protrude.
DETAIL
!
!
!
!
NOTE ORIENTATION
!
NOTE ORIENTATION
!
NOTE ORIENTATION
!
NOTE ORIENTATION
( SS M3 x 5 )
( SS M3 x 5 )
( FH M3 x 6 )
( FH M3 x 6 )
( SH M2.5 x 12 )
( SH M2.5 x 12 )
59
54
54
59
Page 27
P. 27P. 27
EVO2-114 — Carbon Belt Tension Stand HK387 B — Bando H-K1 Middle Belt
EVO2-440 — EVO2 Alum. Centre Mount EVO2-450L — EVO2 Alum. Radio Plate Mount Left EVO2-450R — EVO2 Alum. Radio Plate Mount Right
HK452 — Belt Tension Shaft
HK453 — Belt Bearing Housing With Bearing
EVO2-460-16T-P — EVO2 Plastic Pulley 16T EVO2-460-23T-P — EVO2 Plastic Pulley 23T
EVO2-485A — Alum. 7075-T6 Middle Shaft
x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1
HK901 — BH M3 x 5 HK902 — BH M3 x 6 HK905 — BH M3 x 12 HK938 — FH M3 x 12 EVO2-954 — Steel Side Belt Bearing Nut HK975 — Collar 3 x 6 x 3.5 HK-B6124 — Steel Bearing 6 x 12 x 4
x 2 x 4 x 2 x 1 x 1 x 2 x 2
HK387B
H K 9 0 5
HK453
HK452
EVO2-114
EVO2-954
HK902
HK975
EVO2-450L
EVO2-450R
HK-B6124
HK-B6124
HK902
EVO2-485A
EVO2-440
EVO2-460-16T-P
HK905
HK938
10. MIDDLE TRANSMISSION
BAG 12
Item No.
Description ►Quantity
Item No.
Description ► Quantity
P. 26
HK901
EVO2-460-23T-P
Page 28
P. 28
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
10. MIDDLE TRANSMISSION
P. 27
( BH M3 x 5 )
( BH M3 x 6 )
( BH M3 x 6 )
( BH M3 x 12 )
( BH M3 x 12 )
( FH M3 x 12 )
Tight up the set screw
!
!
NOTE ORIENTATION
All screw suggest applied threadlock glue !
TD
THREADLOCK
All screw suggest applied threadlock glue !
TD
THREADLOCK
Page 29
P. 29P. 29
EVO2-002
Fuel Tank
HK510
HK965
HK938
HK902
HK528-4
HK951
NOT INCLUDED
NOT INCLUDED
HK528-2
HK979
HK528-1
HK977
EVO2-100
HK905
HK522
HK534
HK930
HK436A/B/C
HK850L
HK535
HK921
HK527
HK903
HK526A/B/C/D
HK523
HK930
EVO2-491
HK930
HK532
HK524A
HK525B1/B2/B3
HK939
HK930
HK982
HK528-4
HK528-2
HK528-5
HK528-3
HK907 HK909
HK924
HK965
HK904
HK1003
HK520S
H K 1 0 0 3
HK528-6
HK978
HK965
HK801Ti-23
11. UPPER DECK ASSEMBLY
BAG 13
HK906 HK908
Complete View
P. 28
HK455A/B/C
NOT INCLUDED
NOT INCLUDED
NOT INCLUDED
HK528-4
HK495
HK-B3625
WT009A
HK527A/B/C
HK902
EVO2-104
HK529
Page 30
P. 30
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
WT009A — Screw Spacer A EVO2-100 — EVO2 2mm Carbon Upper Deck EVO2-104 — EVO2 Alum. Battery Holder HK1003 — Upper Deck O-Ring HK436A — Steering Servo Horn for KO,JR,SANWA HK436B — Steering Servo Horn for FUTABA,SAVOX HK436C — Steering Servo Horn for HITEC HK455A — Alum. Throttle Servo Horn for KO,JR,SANWA HK455B — Alum. Throttle Servo Horn for FUTABA,SAVOX HK455C — Alum. Throttle Servo Horn for HITEC EVO2-491 — EVO2 Alum. Fuel Tank Support Shaft
HK495 — Harden Steel Front Swing Bearing Mount HK510 — Handle
HK520S — Receiver Box HK522 — Steering Servo Mount HK523 — Streering Servo Holder HK524A — Throttle Servo Holder A HK525B1 — Throttle Servo Holder B1 HITEC,SAVOX HK525B2 — Throttle Servo Holder B2 KO,FUTABA HK525B3 — Throttle Servo Holder B3 SANWA,JR HK526A — Servo Shims 7.5mm HK526B — Servo Shims 8.5mm HK526C — Servo Shims 9.5mm HK526D — Servo Shims 10.5mm
HK527 — Switch Plate
HK527A — Servo Shims 1.0mm HK527B — Servo Shims 2.0mm HK527C — Servo Shims 3.0mm HK528-1 — Brake Adj. Nut HK528-2 — Linkage Pivot
x 2 x 1 x 1 x 2 x 1 x 1 x 1 x 1 x 1 x 1 x 3 x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 1 x 1 x 2 x 2 x 2 x 2 x 1 x 2 x 2 x 2 x 1 x 2
HK528-3 — Throttle Servo Link Cap HK528-4 — Linkage Stopper HK528-5 — Throttle Link HK528-6 — Brake Post Link HK529 — Receiver Tray
HK532 — Front Body Post
HK534 — 4.8mm Ball End
HK535 — 5.8L Type Ball End
HK801Ti-23 — Titanium Turnbuckle 23mm HK850L — Ball Universal 5.8mm Hex ( Long )
HK902 — BH M3 x 6 HK903 — BH M3 x 8 HK904 — BH M3 x 10 HK905 — BH M3 x 12 HK906 — BH M3 x 14 HK907 — BH M3 x 16 HK908 — BH M3 x 18 HK909 — BH M3 x 20 HK921 — SH M2.5 x 8 HK924 — SH M2.5 x 10 HK930 — FH M3 x 6 HK938 — FH M3 x 12 HK939 — FH M2.5 x 8 HK951 — M2.5 Nut HK965 — Body Clip
HK977 — Fuel Tank Shaft Rubber ( Bottom ) HK978 — Fuel Tank Shaft Rubber ( Top )
HK982 — Throttle Spring HK-B3625 — Flanged Bearing 3x6x2.5
x 1 x 4 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 4 x 2 x 2 x 1 x 4 x 4 x 4 x 4 x 1 x 2 x 6 x 2 x 1 x 2 x 4 x 3 x 3 x 2 x 1
P. 29
Note the 90º angle difference
between the ball joints.
Around ~ 48mm ( 1:1 )
11. UPPER DECK ASSEMBLY
Item No.
Description ►Quantity
Item No.
Description ► Quantity
( FH M3 x 12 )
( FH M3 x 6 )
HK436A = KO,JR,SANWA HK436B = FUTABA,SAVOX
HK436C = HITEC
( BH M3 x 12 )
( FH M3 x 6 )
!
All screw suggest applied threadlock glue !
TD
THREADLOCK
!
NOTE ORIENTATION
Page 31
P. 31P. 31
11. UPPER DECK ASSEMBLY
HK525B1 = HITEC,SAVOX
HK525B2 = KO,FUTABA
HK525B3 = SANWA,JR
SERVO HORN CLEARANCE
Use appropriate shims to ensure there is at least 2.5mm clearance between the servo horn and the front middle shaft
BH M3 x 16 OR BH M3 x 20 Depend on which
shims are using
NOT INCLUDED
HK 965
HK 965
( BH M3 x 8 )
( FH M3 x 6 )
2.5mm ~ 3.5mm
Switch on the radio to get the neutral
position then put on the servo arm.
BH M3 x 14
OR
BH M3 x 18
Depend On Which
Shims Are Using
1.0mm thickness
2.0mm thickness
3.0mm thickness
7.5mm thickness 9.5mm thickness
8.5mm thickness
10.5mm thickness
!
P. 30
HK3200
LiFe 1300mAh 6.6V Side
battery For H-K1
Use tape to mount the
Side battery to the
Alum. battery holder..
( BH M3 x 6 )
( BH M3 x 6 )
ASSEMBLED VIEW
Alum. Battery Holder
Page 32
P. 32
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 31
Attach steering linkage
to sevo saver
Antenna
( NOT INCLUDED )
Receiver
( NOT INCLUDED )
( NOT INCLUDED )
Personal sensor
( NOT INCLUDED )
Steering
Servo arm MUST be perpendicular to linkage when servo is an neutral.
DETAIL
11. UPPER DECK ASSEMBLY
( BH M3 x 6 )
( BH M3 x 10 )
( FH M2.5 x 8 )
( SH M2.5 x 8 )
HK529 - Receiver Tray
can be used depend on personal need
WT009A
WT009A
HK495
HK-B3625
( BH M3 x 6 )
BAG 7
( BH M3 x 6 )
BAG 7
( BH M3 x 6 )
BAG 7
Page 33
11. UPPER DECK ASSEMBLY
P. 32
Lock Nut M2.5
( SH M2.5 x 10 )
( FH M3 x 6 )
BAG 10
COMPLETE VIEW
Bend the link to appropriate shape in order to t different servo.
Servo Screw
( NOT INCLUDED )
!
Tight up the set screw
!
Tight up the set screw
!
Tight up the set screw
!
HK455A = KO,JR,SANWA HK455B = FUTABA,SAVOX
HK455C = HITEC
!
Throttle Servo Horn
( SH M2.5 x 10 )
HK979 Fuel Tube ( Bag 15 )
Detail for Adjustment of Throttle Linkage . Please See the Page 37.
!
Page 34
P. 33
HK925
EVO2-607
HK614
HK602-16T
HK-B5104
HK601
HK611
HK610Y
HK608
HK604
KM Engine
(NOT INCLUDED)
HK923
HK972E
HK-B5825
HK603-21T
HK972C
HK613
HK612
HK609
HK606
HK903
HK441v2
HK605-7
HK923
12. ENGINE & CLUTCH
BAG 14
HK441v2 — Engine Mount
HK601 — Steel Clutch Bell HK602-16T — Pinion Gear 16T HK603-21T — Pinion Gear 21T HK604 — Flywheel
HK605-6 — Tapered collar 6mm HK605-7 — Tapered collar 7mm
HK606 — Flywheel Nut EVO2-607 — EVO2 Red Steel Clutch Bell Bushing HK608 — Clutch Flyweight HK609 — Clutch Disc
HK610Y — Clutch Shoe (Yellow)
HK611 — Clutch Spring HK612 — Spring Catch
x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 1 x 3 x 1 x 1 x 1 x 1
HK613 — Spring Nut HK614 — Trust Bearing HK903 — BH M3 x 8 HK923 — SH M3 x 10 HK925 — SH M3 x 15
HK972A — S 5 x 7 x 0.1 Shims HK972B — S 5 x 7 x 0.2 Shims HK972C — S 5 x 7 x 0.3 Shims HK972D — S 5 x 7 x 0.4 Shims HK972E — S 5 x 7 x 0.5 Shims HK995 — Muffler Stay Spring Link
HK-B5104 — Bearing 5 x 10 x 4 HK-B5825 — Steel Bearing 5 x 8 x 2.5
x 1 x 1 x 4 x 4 x 1 x 2 x 2 x 2 x 2 x 2 x 1 x 1 x 2
Item No.
Description ►Quantity
Item No.
Description ► Quantity
HK 605-6
Can Be Used Depend
On Different Engine
KM Engine M12
(NOT INCLUDED)
KM Air Filter KMR-A023
(NOT INCLUDED)
Complete View
!
!
Must used HK605-6
or HK605-7
HK995
!
Suggest to add
threadlock glue
Page 35
P. 34
12. ENGINE & CLUTCH
KM Engine Manifold Silicone Suggest to use KMR-A007
( NOT INCLUDED )
( BH M3 x 8 )
( SH M3 x 10 )
Large
Small
Note the direction
Engine
!
0.4mm ~ 0.7mm
1.0mm
DETAIL
Page 36
P. 35
HK003B — Bat Head Foam Bumper
HK115 — Carbon Bat Head Adapter
HK530 — Bat Head Bumper HK531 — Lower Bumper
HK532 — Front Body Post
HK534 — 4.8mm Ball End HK536B — Link Plastic 17.5mm HK801Ti-23 — Titanium Turnbuckle 23mm HK850L — Ball Universal 5.8mm Hex (Long) HK851 — Ball Stud 4.8mm
x 1 x 1 x 1 x 1 x 2 x 1 x 1 x 1 x 1 x 1
HK903 — BH M3 x 8 HK904 — BH M3 x 10 HK905 — BH M3 x 12 HK914 — SS M3 x 16 HK933 — FH M3 x 8 HK952 — M3 Nut HK966 — Body Clip (Large) HK971 — EVO2 Collar 3x6x5 HK979 — Fuel Tube
x 2 x 2 x 2 x 1 x 4 x 2 x 10 x 1 x 1
HK933
HK952
HK003B
HK532
HK903
HK905
HK115
HK531
HK952
HK904
HK530
HK532
HK905
HK933
13.
FRONT BUMPER & REAR STIFFENER
BAG 15
Item No.
Description ►Quantity
Item No.
Description ► Quantity
!
You can attach the shocks before put on the foam bumper
( M3 NUT )
( FH M3 x 8 )
HK851
HK850L
HK914
HK971
HK536B
HK801Ti-23
HK534
EVO2 Ballend Titanium
Rear Stiffener
EVO2-105
Page 37
P. 36
13.
FRONT BUMPER & REAR STIFFENER
( BH M3 x 10 )
( BH M3 x 12 )
( BH M3 x 12 )
( BH M3 x 8 )
( FH M3 x 8 )
HK966 - Body Clip ( Large )
Page 38
P. 37
13.
FRONT BUMPER & REAR STIFFENER
HK971 EVO2 Collar 3x6x5
8 mm
ASSEMBLED VIEW
HK851
45 mm
( SS M3 x 16 )
Neutral
* Turn on the transmitter and receiver and set the engine control servo trim to the neutral position.
* Adjust the idling adjusting screw on the carburetor
to be open approx. 1mm.
* Adjust the position of (HK528-4).
* Adjust the movement of each part to move smoothly
* Adjust the engine while it is not running.
High Throttle
* Adjust the servo-horn hole position to make the
carburetor fully open. * Change the position of (HK528-4) when the carburetor
is not opening fully or if it is opening excessively. Or if available on the transmitter, adjust the
throttle high end point.
Brake
* Adjust (HK528-1) so the brakes work smoothly. * If the brakes apply too much or not enough,
adjust (HK528-4) accordingly. Or if acailable on the
transmitter, adjust the throttle high end point.
Adjustment of Throttle Linkage
SETUP FRONT SWING
FRONT SWING - ON Remove Two Screw (BH M3x6)
FRONT SWING - OFF Add Two Screw (BH M3x6)
HK528-4HK528-4
Approx. 0.5mm
Idling Adjusting
Screw
HK528-1
HK528-4
HK528-4
Page 39
P. 39P. 39
FINAL ASSEMBLY
P. 38
( HK 971-4 ) BAG 7
( BH M3 x 6 )
BAG 5-6
( BH M3 x 12 )
BAG 3-4
KM Foam Tyres Series ( NOT INCLUDED )
( M4 Lock Nut )
BAG 9
( M4 Lock Nut )
BAG 7
1. Release the Screw.
2. Move Belt Bearing Housing as needed.
3. Re-tighten the Screw.
To adjust Belt Bearing Housing
Screw
!
ASSEMBLED VIEW
Tight up the set screw
!
Tight up the set screw
!
KM Tune Pipe & Manifold Suggest to use KMP-2563
( NOT INCLUDED )
Engine Manifold Spring Suggest to use KMR-A005
( NOT INCLUDED )
Page 40
P. 40
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
FINAL ASSEMBLY
P. 39
REAR TIRES ( WIDE )
FRONT TIRES (NARROW )
DETAIL
SHOCK TOWER
ARM
INITAL POSITION
( BH M3 x 6 )
BAG 5-6
1
2
3
( BH M3 x 10 )
BAG 9
HK966 ( Large )
BAG 15
( HK533 ) BAG 9
( HK 971-4 ) BAG 7
( BH M3 x 12 )
BAG 3-4
FRONT SHOCKS ( SHORTER SPRINGS )
INITAL POSITION
( M4 Lock Nut )
BAG 7
( M4 Lock Nut )
BAG 9
Page 41
P. 41P. 41
FINAL COMPLETE VIEWS
Cut 2 Pieces of silicone tubing and install as follows :
* Pressure line - between exhaust
pipe and fuel tank cap.
* Fuel line - between fuel tank and
carburetor.
P. 40
FINAL ASSEMBLY
Page 42
P. 42
HK003 FOAM BUMPER
HK115 — CARBON BET HEAD ADAPOTOR
HK530 BAT HEAD BUMPER HK531 LOWER BUMPER HK532 FRONT BODY POST
x 1 x 1 x 1 x 1 x 2
SBH — M3 x 8 SHB — M3 x 10 SHB — M3 x 14 SHB — M3 x 10
M3 _ NUT
x 2 x 2 x 2 x 4 x 2
ID
NAME
AMOUNT
ID
NAME
AMOUNT
HK
HK
HK003
HK532
HK
HK
HK115
HK531
HK
HK
HK530
HK532
HK
HK
1. FRONT BUMPER
BAG 4
P. 41
FINAL COMPLETE VIEWS
Page 43
P. 43P. 43
Pic. Item No Description QTY Pic. Item No Description QTY
EVO2-001 EVO2 3mm 7075-T6 Main Chassis 1 EVO2-202F EVO2 Red Steel Front Diff. Joint 2
EVO2-002 EVO2 Fuel Tank 1 EVO2-202R EVO2 Red Steel Rear Diff. Joint 2
HK003B Bat-Head Foam Bumper 1 HK203 Big Bevel Diff. Gear 4
WT009A Screw Spacer A 2 HK204 Small Bevel Diff Gear 8
EVO2-100 EVO2 2mm Carbon Upper Deck 1 HK205 Diff. Shaft 4
HK101L-A
Alum. Front Belt Adjust Bearing Hub
Holder Left
1 HK207 F&R Big Bevel Diff. Gear Shims 4
HK101R-A
Alum. Front Belt Adjust Bearing Hub
Holder Right
1 HK208 Small Bevel Diff. Gear Shims 8
HK102-4 4mm Front Carbon Shock Tower 1 HK209 Outside Diff. Joint Shims 4
EVO2-104 EVO2 Alum. Battery Holder 1 HK210 Diff. Gear O-Ring 4
EVO2-106
EVO2 2.5mm Carbon Rear Gear
Box Upper Plate
1 HK211 Diff. Case O-Ring 2
HK107 2.5mm Carbon Brake Arm 1 HK220 Rear Diff. Case 1
HK108 2.5mm Carbon Camber Plate 1 HK221 Rear Diff. Cover 1
EVO2-109
EVO2 4mm Rear Carbon Shock
Tower
1 HK301 Shock Shock Absorber 4
HK110L-A
Alum. Rear Belt Adjust Bearing Hub
Holder Left
1 HK302 Alum. Upper Shock Cap 4
HK110R-A
Alum. Rear Belt Adjust Bearing Hub
Holder Right
1 HK303 Shock Head Ball End 4
HK111-HL
Stainless Steel Brake Plate With
Pad Left
1 HK304F Front Shock Piston 2
HK111-HR
Stainless Steel Brake Plate With
Pad Right
1 HK304R Rear Shock Piston 2
HK112A 2mm Carbon Servo Saver Plate A 1 HK305F Front Shock Shaft 2
HK112B 2mm Carbon Servo Saver Plate B 1 HK305R Rear Shock Shaft 2
EVO2-114 EVO2 Carbon Belt Tension Stand 1 HK306 Alum. Shock Body 4
HK115 Carbon Bat Head Adapotor 1 HK307 O-Ring Slims 8
HK116 Carbon Main Shaft Collar 6x8x2.7 1 HK308 Alum. Spring Adj. Nut 4
EVO2-177B-P
5.5mm Bando Plastic Rear Belt 1 HK309 Alum. Lower Shock Cap 4
EVO2-192B-P
5mm Bando Plastic Front Belt 1 HK310F Front Lower Spring Cap 2
HK200 Front Diff. Case 1 HK310R Rear Lower Spring Cap 2
EVO2-201 EVO2 Front Diff. Cover 1 HK311 Shock O-Ring 10
H-K1 (EVO II ) Parts List
P. 42
Page 44
P. 44P. 43
Pic. Item No Description QTY Pic. Item No Description QTY
HK312 Shock Piston Shims 4 HK431HX
Alum. Hex Type Bottom Servo
Saver
1
HK313 Adj. Nut O-ring 4 HK432HX
Alum. Hex Type Servo Saver
Bearing Holder
1
HK321 Front Shock Spring 2 HK433 Alum. Servo Saver Shaft 1
HK331 Rear Shock Spring 2 HK434 Alum. Servo Saver Spring Nut 1
HK387B Bando H-K1 Middle Belt 1 HK435 Servo Saver Spring 1
EVO2-400L
EVO2 Alum. Front Upper BulkHead
Left
1 HK436A
Steering Servo Horn for
KO,JR,SANWA
1
EVO2-400R
EVO2 Alum. Front Upper BulkHead
Right
1 HK436B
Steering Servo Horn for
FUTABA,SAVOX
1
EVO2-401L
EVO2 Alum. Front Lower BulkHead
Left
1 HK436C Steering Servo Horn for HITEC 1
EVO2-401R
EVO2 Alum. Front Lower BulkHead
Right
1 EVO2-440 EVO2 Alum. Centre Mount 1
HK402L Front Suspension Arm Holder Left 1 HK441v2 Engine Mount 1
HK402R Front Suspension Arm Holder Right 1 EVO2-450L
EVO2 Alum. Radio Plate Mount
Left
1
HK403
Alum. Front Lower Suspention Arm
Mount
1 EVO2-450R
EVO2 Alum. Radio Plate Mount
Right
1
HK404-1 Alum. Front Anti-Roll Bar Mount 2 HK452 Belt Tension Shaft 1
HK404L Alum. Front Anti-Roll Bar Mount 1 HK453 Belt Bearing Housing 1
HK404R Alum. Front Anti-Roll Bar Mount 1 HK455A
Alum. Throttle Servo Horn for JR,
KO, SANWA
1
HK408 Alum. Hex Hub Adaptor 4 HK455B
Alum. Throttle Servo Horn for
FUTABA, SAVOX
1
EVO2-410L
EVO2 Aluminium 2 Speed Shaft
Stand L
1 HK455C
Alum. Throttle Servo Horn for
HITEC
1
EVO2-410R
EVO2 Aluminium 2 Speed Shaft
Stand R
1
EVO2-460-
16T-P
EVO2 Plastic Pulley 16T 1
HK411L Alum. Rear Upper Bulkhead Left 1
EVO2-460-
19T-P
EVO2 Plastic Pulley 19T 1
HK411R Alum. Rear Upper Bulkhead Right 1
EVO2-460-
20T-P
EVO2 Plastic Brake Pulley 20T 1
HK412L Alum. Rear Bottom Bulkhead Left 1
EVO2-460-
23T-P
EVO2 Plastic Pulley 23T 1
HK412R Alum. Rear Bottom Bulkhead Right 1
EVO2-460-
24T-P
EVO2 Plastic Front Diff. Pulley-24T 1
HK413 Alum. Rear Arm Holder 1 HK470 Alum. 2 Speed Gear Housing 1
EVO2-414 EVO2 Alum. Rear Back Cover 1 HK471
Alum. 1st Gear Housing With One
Way Bearing
1
HK415 Alum. Brake Arm Holder 1 HK472V2
Harden Steel 2 Speed Adapter
(Version 2)
1
HK430HX Alum. Hex Type Upper Servo Saver 1 EVO2-473
EVO2 Red Steel 2 Speed Roller
Pin
2
H-K1 (EVO II ) Parts List
Page 45
P. 44
Pic. Item No Description QTY Pic. Item No Description QTY
HK478 2 Spped Shoes Spring 2 HK506B 2mm Caster Clips 4
HK480 Front Upper Arm Pin 2 HK507A1 Roll Centre Collar A1 4
HK481 Front Lower Arm Pin 2 HK507A2 Roll Centre Collar A2 4
HK482 Rear Lower Arm Pin 2 HK508B1 Roll Centre Collar B1 4
EVO2-483A
EVO2 Red Steel / Alum. Front
Unversal Shaft
2 HK508B2 Roll Centre Collar B2 4
HK484 Rear Dog Bone 2 HK510 Handle 1
EVO2-484A EVO2 Red Steel Rear Wheel Hub 2 HK520S Receiver Box 1
EVO2-485A Alum. 7075-T6 Middle Shaft 1 HK522 Steering Servo Mount 1
EVO2-486-
HW
EVO2 Two Speed Steel Shaft
(Hollow)
1 HK523 Streering Servo Holder 2
HK487 D2 x 9.7 Pin 10 HK524A Throttle Servo Holder A 1
HK489 1.5mm Brake Disc 1 HK525B1
Throttle Servo Holder B1
HITEC,SAVOX
1
EVO2-490 EVO2 Alum. Brake Post 1 HK525B2
Throttle Servo Holder B2
KO,FUTABA
1
EVO2-491
EVO2 Alum. Fuel Tank Support
Shaft
3 HK525B3
Throttle Servo Holder B3
SANWA,JR
1
HK492-1 Front Anti-Roll Bar Shaft Cup 1 HK526A Servo Shims 7.5mm 2
HK492-2 Front Anti-Roll Bar Shaft Ball 1 HK526B Servo Shims 8.5mm 2
HK495
Harden Steel Front Swing Bearing
Mount
1 HK526C Servo Shims 9.5mm 2
HK500C Hard Front Upper Arm with Carbon 2 HK526D Servo Shims 10.5mm 2
HK501C Hard Front Lower Arm with Carbon 2 HK527 Switch Plate 1
HK502C-L Front Knuckle Arm Left with Carbon 1 HK527A Servo Shims 1.0mm 2
HK502C-R
Front Knuckle Arm Right with
Carbon
1 HK527B Servo Shims 2.0mm 2
HK503C Rear Hub with Carbon 2 HK527C Servo Shims 3.0mm 2
HK504C Hard Rear Lower Arm with Carbon 2 HK528-1 Brake Adj. Nut 1
HK505A Front Lower Arm Spacer 2mm 2 HK528-2 Linkage Pivot 2
HK505B Front Lower Arm Collar 2mm 2 HK528-3 Throttle Servo Link Cap 1
HK506A 1mm Caster Clips 6 HK528-4 Linkage Stopper 4
H-K1 (EVO II ) Parts List
Page 46
P. 45
Pic. Item No Description QTY Pic. Item No Description QTY
HK528-5 Throttle Link 1 HK609 Clutch Disc 1
HK528-6 Brake Post Link 1 HK610Y Clutch Shoe(yellow) 1
HK529 Reciver Tray 1 HK611 Clutch Spring 1
HK530 Bat Head Bumper 1 HK612 Spring Catch 1
HK531 Lower Bumper 1 HK613 Spring Nut 1
HK532 Front Body Post 3 HK614 Trust Bearing 1
HK533 Rear Body Post 2 HK801Ti-23 Titanium Turnbuckle 23mm 4
HK534 4.8mm Ball End 2 HK801Ti-48
Titanium Steering Turnbuckles
48mm
2
HK535 5.8 L Type Ball End 1 HK802Ti-21 Titanium Turnbuckle 21mm 2
HK536B Link Plastic 17.5mm 13 HK850L Ball Universal 5.8mm Hex (Long) 10
HK538C 6.8mm Ball End 20mm 4 HK850S Ball Universal 5.8mm Hex (Short) 6
HK550 2 Speed Shoe 2 HK851 Ball Stud 4.8mm 2
HK551-59T Spur Gear 59T (1st) 1 HK852A Alum. 7075-T6 8.5mm Ball Screw 8
HK552-54T Spur Gear 54T (2nd) 1 EVO2-853A EVO2 Alum. Rear Roll Bar Ball 2
HK563 Front & Rear Bearing Busing 4 HK854 Ball Universal 6.8mm Hex 4
HK564AP Alum. Ball Cup Screw 8 HK901 BH M3 x 5 4
HK601 Steel Clutch Bell 1 HK902 BH M3 x 6 47
HK602-16T Pinion Gear 16T 1 HK903 BH M3 x 8 16
HK603-21T Pinion Gear 21T 1 HK904 BH M3 x 10 10
HK604 Flywheel 1 HK905 BH M3 x 12 7
HK605-6 Tapered Collar 6mm 1 HK906 BH M3 x 14 6
HK605-7 Tapered Collar 7mm 1 HK907 BH M3 x 16 8
HK606 Flywheel Nut 1 HK908 BH M3 x 18 4
EVO2-607
EVO2 Red Steel Clutch Bell
Bushing
1 HK909 BH M3 x 20 4
HK608 Clutch Flyweight 3 HK911 SS M3 x 3 14
H-K1 (EVO II ) Parts List
Page 47
P. 46
Pic. Item No Description QTY Pic. Item No Description QTY
HK912 SS M3 x 5 4 HK972B S 5x7x0.2 shims 2
HK913 SS M3 x 8 10 HK972C S 5x7x0.3 Shims 2
HK914 SS M3 x 16 3 HK972D S 5x7x0.4 shims 2
HK915 SS M4 x4 5 HK972E S 5x7x0.5 Shims 2
HK921 SH M2.5 x 8 1 HK975 Collar 3x6x3.5 4
HK922 SH M2.5 x 12 2 EVO2-976
EVO2 Alum. Rear Anti Roll Bar
Stopper
2
HK923 SH M3 x 10 4 HK977 Fuel Tank Shaft Rubber (bottom) 3
HK924 SH M2.5 x 10 2 HK978 Fuel Tank Shaft Rubber (top) 3
HK925 SH M3 x 15 1 HK979 Fuel Tube 1
HK930 FH M3 x 6 18 HK981 Spring For Carbon Brake 2
HK933 FH M3 x 8 4 HK982 Throttle Spring 2
HK936 FH M2 x 6 4 HK983 Rear Anti Roll Bar 2.0 1
HK937 FH M3 x 10 2 HK995 Muffler Stay Spring Link 1
HK938 FH M3 x 12 3 HK-B10154 Steel Bearing 10x15x4 8
HK939 FH M2.5 x 8 9 HK-B3625 Flanged Bearing 3x6x2.5 1
HK951 M2.5 Nut 6 HK-B5104 Steel Bearing 5x10x4 1
HK952 M3 Nut 2 HK-B5825 Steel Bearing 5x8x2.5 8
HK953 M4 Lock Nut 4 HK-B6124 Steel Bearing 6x12x4 8
EVO2-954 Steel Side Belt Bearing Nut 1 HK1003 Upper Deck O-Ring 2
HK962 E-Clip For 6..0 Shaft 1 HK1100 20ml 500 Silicone Oil 1
HK965 Body Clip (Small) 4 HK1200 20ml 60000 Silicone Oil 1
HK966 Body Clip (Large) 10 HK1300 20ml 300000 Silicone Oil 1
HK971 EVO2 Collar 3x6x5 1 HK2000 H-K1 Decal 1
HK971-4 Collar 3x4x9 2 HK3200
LiFe 1300mAh 6.6V side Battery
For H-K1
1
HK972A S 5x7x0.1 shims 2
H-K1 (EVO II ) Parts List
Page 48
KM GROUP (INTERNATIONAL) HOLDINGS CO.LTD
KM Group (Japan) Co.Ltd
Japan Address : 1-14-27 Onna,Atsugi-shi,Kanagawa,Japan.243-0032 Tel : (81)50-3050-0609 Fax : (81)46-225-0360 E-Mail : km-jp@w3.dion.ne.jp
KM Technology (ShenZhen) Co.Ltd
China Factory Address : 2/F, Block B NO.2 He Zhou An Le Industrial Park,Xi Xiang Town, Baoan Shen Zhen, Guang Dong, China. Tel : (86)755-27478892 Fax : (86)755-29655092
KM Group (International) Holdings Co.Ltd KM RC Factory Co. Ltd
Hong Kong Address : Unit D, 12/F, Bold W in Indl Bldg., 16-18 Wah Sing Street, Kwai Chung, N.T., Hong Kong Tel : (852)3568 8058 Fax : (852)3568 8078 E-Mail : marketing@km-group.com.hk Home-Page : www.
Home-Page : www.km-rc.com
KM Group (Thailand) Co.Ltd
Thialand Address : 78 Seri 4, Seri Suanluang, Prakanong 10240 Bangkok, Thailand Tel : (66)8183 82378 E-Mail : pattayarc@gmail.com
www.km-rc.com
Loading...