Klutch 49677 Owner's Manual

Thank you very much for choosing a Klutch product. For future reference, please complete the
owner’s record below:
Serial Number/Lot Date Code: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.

This deluxe foot shear is designed for certain applications only. Northern Tool and Equipment
cannot be responsible for issues arising from modification or use of this product in an
application for which it was not designed. We strongly recommend that this product not be
modified and/or used for any application other than that for which it was designed.

For technical questions please call 1-800-222-5381.

Table of Contents

Intended Use ----------------------------------------------------------------------------------------------- 1
Technical Specifications ---------------------------------------------------------------------------------- 1
Important Safety Information ----------------------------------------------------------------------------- 2
Specific Operation Warnings ----------------------------------------------------------------------------- 3
Assembly --------------------------------------------------------------------------------------------------- 3
Before Each Use ------------------------------------------------------------------------------------------- 4
Operating Instructions ------------------------------------------------------------------------------------ 4
After Each Use --------------------------------------------------------------------------------------------- 7
Maintenance ----------------------------------------------------------------------------------------------- 7
Parts Diagram ---------------------------------------------------------------------------------------------- 8
Parts List --------------------------------------------------------------------------------------------------- 9
Troubleshooting ------------------------------------------------------------------------------------------ 10
Replacement Parts --------------------------------------------------------------------------------------- 10
Limited Warranty ----------------------------------------------------------------------------------------- 10

Intended Use

This sheet metal shear is used to cut sheet metal up to 52 inches wide and is capable of cutting
16-ga. mild carbon steel up to 0.06 inches (1.5mm) thick, 30-ga. stainless steel up to 0.01 inches
(0.3mm) thick, aluminum up to 0.08 inches (2mm) thick, and more.

Technical Specifications

DELUXE FOOT SHEAR

OWNER’S MANUAL

DELUXE FOOT SHEAR

OWNER’S MANUAL

Item# 49677

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WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.

Property

Max. Cutting Length (in.)
Max. Cutting Thickness (mm)
Max. Lift Height (in.)
Max. Depth (in.)
Max. Cutting Dimensions (in.)
Dimensions L x W x H (in.)

Specification

52

1.5
1/4
37
52
60 x 86 3/4 x 45 1/4

DELUXE FOOT SHEAR

OWNER’S MANUAL

DELUXE FOOT SHEAR

OWNER’S MANUAL

Important Safety Information

WARNING:

• Read and understand all instructions. Failure to follow instructions may result in serious

injury.

• The warnings, cautions, and instructions in this manual cannot cover all possible conditions

or situations that could occur. Exercise common sense and caution when using this tool.
Always be aware of the environment and ensure that the tool is used in a safe and
responsible manner.

• DO NOT allow persons to operate or assemble this product until they have read this manual

and have developed a thorough understanding of how the product works.

• DO NOT modify the product in any way. Unauthorized modification may impair the function

and/or safety and could affect the life of the product. There are specific applications for
which the product was designed.

• Use the right tool for the job. DO NOT attempt to force a small equipment to do the work of

larger industrial equipment. There are certain applications for which this equipment was
designed. It will do the job better and more safely at the capacity for which it was intended.
DO NOT use this equipment for a purpose for which it was not intended.

• Industrial or commercial applications must follow OSHA requirements.

WARNING:

• This product may contain chemicals known to the State of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

WORK AREA SAFETY

• Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit.

Cluttered, wet, or dark work areas can result in injury.

• Do not use the shear where there is a risk of causing a fire or an explosion; e.g., in the

presence of flammable liquids, gases, or dust. The tool can create sparks, which may ignite
the dust or fumes.

• Do not allow the shear to come into contact with an electrical source. Contact will cause a

shock.

• Keep children and bystanders away from the work area while operating the shear. Do not

allow children to operate the shear.

• Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in
your work area. Some of these hazards may be below the work surface hidden from your

view and may cause personal harm or property damage if unintentionally contacted.

PERSONAL SAFETY

• Stay alert, watch what you are doing, and use common sense when operating the shear. Do

not use the shear while you are tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating the shear may result in serious personal injury.

• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught.

• Use ANSI-approved safety goggles or safety glasses with side shields, or when needed, a

face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes,
hardhat, gloves, dust collection systems, and hearing protection when appropriate.

• Do not overreach. Keep proper footing and balance at all times.

CAUTION:

SHEAR USE AND CARE

• Do not force the shear. Tools do a better and safer job when used in the manner for which

they are designed. Plan your work, and use the correct tool for the job.

• Check for damaged parts before each use. Carefully check that the tool will operate properly

and perform its intended function. Replace damaged or worn parts immediately. Never
operate the tool with a damaged part.

• Use only accessories that are recommended by the manufacturer for use with the shear.

Accessories that may be suitable for one tool may create a risk of injury when used with
another tool.

• Keep guards in place and in working order. Never operate the tool without the guards in

place.

• Inspect the shear and accessories for damage or excessive wear before each use. If you find

damage do not use the shear.

Specific Operation Warnings

WARNING:

• The blades are very sharp. Take extra care in operating the shear and keep hands away from

the reach of the blades.

• Never take off the protective guard. Keep the clearance down to the minimum gap required

to feed the material.

• Never use the shear to cut rod or material exceeding its designed capacity.

• Never attempt to cut any material less than a 1/2" cut across length of the table under full

capacity.

Assembly

PRIOR TO INSTALLATION AND OPERATION

Read the following instructions carefully and thoroughly to ensure the shear functions perfectly
and avoid possible dangers.

RECEIVING AND UNPACKING

On first receiving the shear, examine if the outer packing is in good condition. Then, remove the
cover to inspect whether there is any damage or loss caused during transportation. If any is
found, please immediately notify the transportation and your supplier.
Some parts are shipped detached from the shear to save transportation space. You must check
those parts and accessories in extra care. Then, attach them on to the shear according to the
parts diagram.

INSTALLATION

Install the shear on a solid level floor. The work area should be well light to help prevent any
incorrect or dangerous operation.
Secure the shear to the floor with anchor bolts to help prevent vibration. Use a precision level
on the table surface to level the shear. Insert metal shims between floor and the shear mounting
surface to adjust the level. Tighten all of the bolts after those being adjusted.
Carefully clean all painted surfaces with a mild soap and a soft rag. Do not use lacquer thinner,
paint thinner, or gasoline as these will damage painted surfaces.

Coat all machined surfaces with a light coat of oil to inhibit rust.

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