KL 20030 NAV
EGR LEAK DETECTION KIT
2010 MAXXFORCE DT, 9 & 10
OPERATING INSTRUCTIONS
INTRODUCTION:
This manual contains information to help you to learn about the safe and proper use of the
KL20030 EGR Leak Detection Kit. The instructions included in this manual are not necessarily all-inclusive. K-Line® cannot anticipate all conceivable or unique situations. You must
make sure all conditions and procedures do not jeopardize your personal safety.
DISCLAIMER: All information, images, and speci cations contained in this manual are
based on the latest information available at the time of publication. K-Line® reserves the
right to make changes at any time without notifying any person or organization of such
revisions or changes. K-Line® is not liable for incidental or consequential damages (including lost pro ts) in connection with the furnishing, performance, or use of this material. If
necessary, obtain additional information from the vehicle manufacturer.
SAFETY PRECAUTIONS:
Before using the KL20030NAV EGR Leak Detection Kit read, understand,
and follow the safety precautions and operating instructions outlined in
this manual. This equipment must be operated by quali ed personnel. The
operator must be familiar with vehicle cooling systems, coolants, and the
dangers they present.
If the operator cannot read English, operating instructions and safety
precautions must be read and discussed in the operator’s native language.
Si el operador no puede leer inglés, las instrucciones de operación y las
precauciones de seguridad deberán leerse y comentarse en el idioma
nativo del operador.
Si l’utilisateur ne peut lire l’anglais, les instructions et les consignes de
sécurité doivent lui être expliquées dans sa langue maternelle.
Do not drink antifreeze or solution. Avoid inhaling mist or hot vapors.
(Ethylene glycol base.) If swallowed, drink two glasses of water; induce
vomiting; and call a physician. If inhaled, move to fresh air and call a physician.
Use the unit in locations with mechanical ventilation that provides at least four
air changes per hour. If accidental system discharge occurs, ventilate the work
area before resuming work.
Contact with antifreeze/coolant may cause injury. Hot antifreeze/coolant
can burn skin and injure eyes. Wear protective equipment, including safety
goggles and gloves, when operating this equipment. If contact with eyes occurs,
call a physician immediately, and ush eyes with cold water for 30 minutes. If
contact with skin occurs, thoroughly wash area with soap and water.
2
OBJECTIVE:
NTENT
S
:
This tool kit is designed to detect leaks on the EGR cooler using two separate and di erent
tests. The rst test uses air pressure while the operator looks for air pressure decay on
an air pressure gage to check for leaks in the exhaust side of the EGR Cooler system. The
second test uses air pressure while the operator looks for leaks in the form of bubbles in
a can of water to check for leaks in the coolant side of the EGR Cooler system.
APPLICATION:
2010 MaxxForce DT, 9 & 10
CONTENTS:
KL20030-1
Leak Detection Plate
KL20030-3
Gooseneck End Seal
PART #DESCRIPTION QTY
KL20030-1 Leak Detection Plate 1
KL20030-2 Double Hole Seal 1
KL20030-3 Gooseneck End Seal 1
KL20030-4 Sealing Plug 2
KL20030-2
Double Hole Seal
KL20030-4
Sealing Plug
3
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