Klimawent BIG-2000-N Use And Maintenance Manual
1
Use and Maintenance Manual
Filtering unit
BIG-2000-N
26.06.2019 Filtering unit BIG-2000-N
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Contents:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Introductory Remarks ......................................................................... 3
Application ......................................................................................... 4
Reservations of Producer .................................................................... 4
Technical Data .................................................................................... 4
Structure and Function ....................................................................... 5
Assembly and Start-up ........................................................................ 7
Operational Use .................................................................................. 9
Troubleshooting Guide ........................................................................ 13
Maintenance ....................................................................................... 13
Occupational Health and Safety .......................................................... 14
Transport and Storage ........................................................................ 14
Terms of warranty .............................................................................. 14
Sample of the Declaration of Conformity ............................................ 17
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1. Introductory Remarks
The purpose of the present User’s Manual is to supply User with directions within the range of
application, installation, start-up and the operational use of the BIG-2000-N filtering unit.
Installing, start up and operational use are exclusively admissible after getting acquainted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for ourselves the revision possibility of the draft and technological changes improving their functional
features and safety.
The construction of the BIG-2000-N filtering unit meets the requirements of the current state
of technology as well as the safety and health assurances included in:
2006/42/EC Machinery Directive of the European Parliament and of the Council of 17 May,
2006 on machinery
2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation
market of electrical equipment designed for use within certain voltage limits.
/Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:
2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products /Journal of Laws L285 of 31.10.2009/
327/2011 (EU) Commission Regulation of March 30th, 2011 on implementing the 2009/125
/EC Directive of the European Parliament and of the Council with regard to ecodesign requi-
rements for fans driven by motors with an electric input power between
125W and 500 kW /Journal of Laws L90 of 06.04.2011/
The device has been constructed and produced on the basis of following harmonized standards:
EN ISO-12100:2012
EN 60204-1:2018-12
EN ISO 13857:2010
EN 60529:2003/A2:2014-07
EN 61439:2011
– amending the 95/16/EC (recast)
/Journal of Laws EC L157 of 09.06.2006, page 24/
of the laws of the Member States relating to the making available on the
–
“Safety of machinery – Basic concepts, general principles
for design. Risk assessment and risk reduction”.
–
“Safety of machinery – Electrical equipment of machines.
Part 1: General requirements”.
–
“Safety of machinery – Safe distances to prevent hazard
zones being reached by upper and lower limbs”.
–
“Degrees of protection provided by enclosures (IP Code)”
–
“Low-voltage switchgear and controlgear assemblies
– Part 1: General resolutions”.
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A
2. Application
BIG-2000-N filtering unit is appropriate for cleaning the air contaminated with dust- and gaseous
impurities, arising during various manufacturing processes.
It is perfect in removal of dry dust and fumes emitted during welding, gaseous metal cutting and
during other processes, in chemical industry, food processing, pharmaceutics, plastic processing.
The appliance is not appropriate for capturing humid dust and aggressive compounds and substances causing explosion risk. The maximum temperature of the conveyed air is +60ºC.
The filtering unit is equipped with automatic cleaning system for the cartridge filter, therefore the
dust particles (accumulated on the filter’s outer surface) are periodically struck off by the impulses
of compressed air.
3. Reservations of Producer
A. Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
B. Installing of any additional elements not belonging to the normal device structure (or acces-
C. Any structural changes or modification of the filtering unit, carried out by User on one’s own
D. Protect the housing from mechanical damage.
E.
F. Do not use the filtering unit for cleaning the air polluted with aggressive substances which
G. Manufacturer is not responsible for wounds / body laceration caused in the course of impro-
H.
sory set) is not acceptable.
are not permitted.
The appliance is not appropriate for conveying the air that is contaminated with a mix-
ture of flammable substances, in the form of gas, vapour, mist or dust, which would
create explosive atmosphere with the air.
could exert destructive effect on the device.
per operational use.
In the course of operational use, pay attention that any sources of ignition i.e. glowing
cigarette butts would not get into the filtration chamber.
4. Technical Data
Table No.1
Type of the
device
BIG-2000-N
CAUTION: 1. Quantity of connections for extraction arms – 2
Filtering unit BIG-2000-N 26.06.2019
Maximum
volume
flow
Maximum
vacuum
Supply
voltage
Current Motor
rate
coustic
pressure
level
from
Consump-
tion of
compres-
sed air
Weight
distance
1m 5m
[m³/h] [Pa] [V] [A] [kW] [dB(A)] [kg]
2500 2000 3x400 2,8 1,5 74 60 0,7 260
2. Volume flow has been measured at the clean filter
3. Complete assortment of extraction arms is represented on separate catalogue cards
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Table No.2 – Cartridge filter
Type Weight [kg] Filtration efficiency
[%]
Quantity of filters
[pcs]
PN206638U 4,2 99,9 1
Table No.3 – Additional equipment (option)
Filter of activated carbon impregnated nonwoven (spunbond)
Type Weight [kg] Remarks
The complete filter consists of nonwoven
(spunbond) along with the protective net, all
FCR-BIG-2000 0,6
these elements are placed inside the
cartridge filter.
Carbon spunbond constitutes replaceable
WFCR-BIG-2000 0,3
element of the filter.
5. Structure and Function
BIG-2000-N filtering unit consists of:
steel sheet housing,
–
radial fan,
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spark catcher,
–
cut-off dampers – to cut off the air flow while the fan is switched off,
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high-efficiency cartridge filter – polyester paper – filtration efficiency 99,9%,
–
pneumatic filter regeneration system – set: compressed air tank, electromagnetic valve,
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waste container – to collect the dust (capacity 30 litres),
–
control unit – to switch on the system and to control its function,
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differential pressure control (pressostat) to control the pollution degree of the filter,
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hour-meter – to measure the time of operation,
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a set of four castor wheels.
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Fig. No.1 – Structure and dimensions of the filtering unit BIG-2000-N
The BIG-2000-N filtering unit is manufactured in a mobile version and is adapted for installing
of two extraction arms of workranges 2, 3, 4 m and diameter 160 mm.
The appliance is equipped with an hour-meter “P1” (see control unit), to monitor the work time
during the operational use.
Additionally, the device is equipped with a spark catcher, to avoid entering the welding sparks
being drawn into the extraction arm during the welding process.
BIG-2000-N filtering unit is fitted with cut-off dampers closing the air inlets for the time when the
fan is switched off. This enables additional final filter shaking (cleaning).
The appliance is controlled by automation unit, which provides continuous work of the fan and
automatic filter cleaning, by periodical impulses of compressed air, without work interruption.
Filtering unit BIG-2000-N 26.06.2019
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